Special forming applications_2019
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This document discusses special forming applications and solutions for deburring and punching thick materials. It provides examples of rollerball deburring, straight line deburring, double and special bridge designs, large extrusions, double lance and form tools, pre-punching smaller squares to reduce tonnage for bigger holes, Z-shape bending tools, and special forming applications with two 90 degree bends or other complex shapes. The goal is to eliminate secondary deburring operations and provide custom tools for complex forming needs.
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PPT ON TYPES OF PATTERN
1. A pattern is a replica of the object to be cast that is used to prepare the cavity in the mold into which molten material will be poured.
2. There are several types of patterns used in foundries depending on the casting requirements, including solid, split, match plate, cope and drag, loose piece, gated, sweep, skeleton, and follow board patterns.
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This document discusses different types of patterns used in casting processes and their applications. It defines a pattern as a replica of the component to be manufactured that is used to form a cavity in the mold. There are several types of patterns described, including solid/single piece patterns, split patterns, multi-piece patterns, match plate patterns, gated patterns, skeleton patterns, sweep patterns, patterns with loose pieces, cope and drag patterns, follow board patterns, and segmental patterns. Each type has specific features and is suited for different casting applications.
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The document discusses various methods for manufacturing gears, including:
- Gear shaping and hobbing are generating processes that use rotating cutters to form gear teeth profiles. Gear shaping can produce external and internal spur gears with high accuracy, while hobbing is used for external spur gears and worm wheels.
- Gear milling uses form cutters but requires indexing after each tooth, resulting in lower productivity and accuracy than generating processes.
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The presentation determines the actions of a circular saw planer machine while working on wood surfaces.
Diamond turn machining
Diamond Turn Machining
Diamond turning is turning using a cutting tool with a diamond tip. It is a process of mechanical machining of precision elements using lathes or derivative machine tools equipped with natural or synthetic diamond-tipped tool bits.
Introduction
Components and machine structure
Different types of equipment
Tooling specifications
Tolerance and aspect ratios
Working principle
Control systems and power requirement
Process parameters
Material to be machined
MRR and surface finish
Advantages and disadvantages
Applications
Advancement in DTM
Machine characteristics
Machine tool requirement
Bar graphs and tables
Conclusion
References
Animation video
Shearing metal
Shearing of metals is a sheet metalworking process used to cut relatively thin sheets of metal less than 6mm thick. Sheet metal parts are commonly used in automobiles, appliances, furniture and other consumer and industrial products. Common sheet metal processes include cutting, bending, drawing, punching, blanking, perforating and others. Sheet metal operations require precision tools and dies to cut cleanly and maintain dimensional accuracy and surface finish of the cut parts. Process parameters like shear angle, clearance and forces must be properly controlled to achieve quality edges and avoid defects.
Shearing
Shearing of metals involves cutting and forming relatively thin sheets of metal through operations like punching, blanking, perforating, and slitting. Sheet metal is commonly used to make parts for automobiles, appliances, furniture and other consumer and industrial products. The quality of sheared edges depends on factors like tool and die design and clearance, which can be controlled to reduce defects and improve surface finish. Different types of tools, dies, and processes are used for piercing, blanking and other shearing operations.
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Acculine dn series stainless steel cylinders to iso 6432
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Logos+numbering 2019 3
This document showcases various logo and numbering options that can be applied to metal parts using cold forging embossing, V-line incision tools, extrusions, and stamping multitools. It features 17 different logo designs and descriptions of flexible marking, scribing, and sequential numbering solutions. The goal is to provide sheet metal professionals with high-quality branding and identification tools.
Bending applications 2019
The document discusses various bending applications and tools from Mate Precision Tooling, including EasyBend, EasySnap, and VariBend tools. EasyBend tools allow bending metal sheets manually without a press brake for shipping in a flat condition. EasySnap tools enable short bends on a press brake and leave no burrs. VariBend tools provide bending solutions that involve non-parallel bending operations. The overall document promotes Mate Precision Tooling's bending application tools and solutions.
Cluster applications 2019
This document discusses cluster tool applications for sheet metal working. It provides examples of different types of cluster tools including solid style and insert style cluster tools. Cluster tools guarantee exact center-to-center positions for punching holes and other operations. Examples shown include complex cluster tools for coil pressing, perforating sheets with various hole patterns, combining punching and other operations in a single cluster tool, and fully guided cluster tools that eliminate the risk of breaking punch tips.
Contour slitting+micro joints_2019
The document discusses contour slitting and micro joint solutions from Mate Precision Tooling, including their Versadie lower slitting system that allows for slitting close to clamps and forms. It also describes their upper slitting systems with punch inserts and lower slitting systems with die inserts available in various lengths and widths. Finally, it mentions their EasySnapTM, Square EasySnapTM, and Square ShearbuttonTM products for part separation and microjoints that leave minimum burr or marks.
Logos+numbering 2019 2
The document discusses various embossing and marking applications that can be done using Mate Precision Tooling products and services. It describes different types of embossing that can be done like cold forged embossing to guarantee readability after painting. It also discusses flexible marking and scribing solutions, sequential numbering, alpha-numeric stamping with replaceable character inserts, and special solutions for extrusions and embossing. The overall goal is to provide sheet metal professionals around the world with high-quality precision tooling and services.
Punching+forming combined 2019
The document discusses various techniques for punching and forming sheet metal, including using a gripper line to avoid curling, using a relieved stripper and die to minimize curling, and using a "heel" to prevent side loads in off-center applications. It also describes several techniques that can be done in a single hit, such as piercing and embossing, triple piercing and extruding down, and pre-piercing, extruding, and embossing. Additionally, it mentions progressive punching and forming where each hit finishes a part in two to three progressive hits.
Assembly solutions 2019-2
This document provides summaries of various assembly solutions from Mate Precision Tooling, including:
1) Centerpoint helps with exact positioning of thread studs for welding.
2) EasyTap is a drop-in tapping tool for threads up to M8.
3) Film cutting provides precut areas to facilitate assembly and clear areas for secondary operations.
4) Advanced film cutters can cut plastic film without leaving marks, best used with brush dies.
5) HexLock, SnapLock, and SnapLock+ provide quick and secured assembly without secondary operations.
6) Threadforming is shown being used for special screws, rivets, standard metric bolts, and electrical cabinets.
7) Other solutions include
Assembly solutions 2019
This document provides summaries of various assembly solutions from Mate Precision Tooling, including:
1) Centerpoint helps with exact positioning of thread studs for welding.
2) EasyTap is a drop-in tapping tool for threads up to M8.
3) Film cutting provides precut areas to facilitate assembly and clear areas for secondary operations.
4) Advanced film cutters can cut plastic film without leaving marks, best used with brush dies.
5) HexLock, SnapLock, and SnapLock+ provide quick and secured assembly without secondary operations.
6) Threadforming is shown being used for special screws, rivets, standard metric bolts, and electrical cabinets.
7) Other solutions include
Logos+numbering 2019
The document discusses various embossing and marking applications that can be done using Mate tools. It describes cold forged embossing which guarantees readability after painting. It also describes using V-line incision tools for standard and custom inscriptions, as well as stamping tools that allow for flexible alphanumeric marking and sequential part identification numbering. The document promotes Mate tools for embossing, marking, scribing, and stamping applications to help sheet metal professionals.
Rib+offset tools 2019
This document discusses various tooling options for sheet metal forming applications, including beads, ribs, offsets, and rollers that can be used with machines capable of ram down mode. It also presents the Mate Rollerball tool for adding ribs and offsets, and highlights the Web Tool for strengthening parts and saving on material costs. The overall mission is to respect, support, and inspire sheet metal professionals worldwide with quality tools and services.
Punching+forming combined 2019
This document discusses various techniques for punching and forming sheet metal while avoiding curling. It presents solutions such as using a gripper line around the embossing to isolate the forming area, a relieved stripper and die, and ensuring the sheet border and areas near holes remain unaffected. Various techniques are shown that can pierce, emboss, and extrude the sheet metal in a single hit or through progressive multiple hits.
Louver applications 2019
The document shows different louver applications for inspiration, including clustered louvers with varying hit centers, continuous louvers of flexible length, special louvers that can be formed in an up-forming station or with an active die, open end louvers for maximum air flow, and small round louvers. The mission is to respect, support and inspire sheet metal professionals around the world with high-quality precision tooling and services.
Logos+numbering 2019
The document discusses various embossing and marking applications that can be done for logos and product identification. It describes cold forged embossing which guarantees readability after painting. It also discusses using V-line incision tools for standard and custom inscriptions, as well as stamping with replaceable character inserts. Flexible marking solutions are presented like the Mate Sheetmarker and Mate Enumerator for sequential part numbering. Character heights for stamping multitools range from 3.2mm to 4.8mm.
Knockouts 2019
This document discusses different types of knockouts including double knockouts, large knockouts, and special shape knockouts. It also states the mission is to respect, support and inspire sheet metal professionals around the world with high-quality precision tooling and services.
Contour slitting+micro joints_2019
The document discusses long-lasting slitting and micro joint solutions for sheet metal fabrication. It describes various slitting systems that can be used for punching close to clamps and that have long-lasting punch and die inserts. The document also outlines micro joint solutions like EasySnap and Square EasySnap that allow for part separation and microjoints with minimal burrs or marks.
Cluster applications 2019
A cluster tool guarantees exact center-to-center positions at all times and for future product runs. There are solid style and insert style cluster tools, with insert style having a higher initial cost but lower replacement cost. Cluster tools can be used for complex applications like perforating sheets with various hole patterns and shapes or combining punching with other processes in one tool.
Blanking 2019
This document discusses various blanking tools for forming sheet metal parts. It describes a relieved punch that can blank out parts without flattening risk, a high-precision punch for complex contours, and a special shape blanking tool for fast blanking of complex contours. It also mentions a part chute tool that is ideal for unloading small parts into a slug bin. The document's mission is to respect, support and inspire sheet metal professionals around the world with high-quality precision tooling and services.
Bending applications 2019
This document discusses various bending and forming tools and solutions including the EasyBend, EasySnap, and VariBend tools. The EasyBend tool allows for manual bending without a press brake and shipping in a flat condition. EasySnap can make short bends on a press brake and leave no burrs. VariBend provides bending solutions using a V-die bending process. The overall goal is to provide sheet metal professionals with high-quality precision tooling and services.
Lit01311 bending solutions
The document discusses manual bending solutions for fabricating parts as an alternative to using an expensive press brake. It presents several tools from Mate Precision Tooling, including the EasyBend tool for making sharp bends in flat stock manually, the EasySnap tool for adding bending lines and separating parts without burrs, and the VariBend and Z-Bend tools for specialized bending needs. The tools allow fabricators to lower costs by eliminating secondary press brake operations and bending parts by hand instead.
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Special forming applications_2019
- 1. SPECIAL FORMING APPLICATIONS FOR YOUR INSPIRATION 1All images copyright Mate Precision Tooling, Inc.
- 2. 1. Rollerball Deburr™ 2. Straight Line Deburr Eliminate secondary deburring operations 2 Note: Machine must be able to work in ram down mode. DEBURRING SOLUTIONS
- 4. Single bridge at dedicated angle with special reliefs for closer spacing Etch: 11168237) 4 SPECIAL BRIDGE
- 5. Multiple bridges as card guide solution 5 BRIDGE CLUSTER
- 8. 8 DOUBLE LANCE & FORM
- 9. 9 DOUBLE LANCE & FORM
- 10. 10 Pre-punching of smaller squares can reduce the required tonnage for bigger holes ‘Bridge hitting’ on the contour centralizes the punch load PUNCHING THICK MATERIAL
- 11. 11 Special shape bridge with 7 to 9mm air gap in 3.5mm thick stainless steel SPECIAL SHAPE BRIDGES
- 12. 12 ‘Z’-shape bend in one hit. The tool is relieved for a pre-made extrusion. Etch: 09138051) SPECIAL Z-BEND TOOL
- 13. Special forming with two 90° bends (left and right side of the part in separate forming operations) 13 Etch: 06164146 SPECIAL Z-BEND TOOL
- 14. 14 (etch 01079179) SPECIAL FORMING APPLICATION
- 15. 15 Etch: 01138072 SPECIAL FORMING APPLICATION
- 16. OUR MISSION: To personally respect, support and inspire sheet metal professionals around the world with high-quality precision tooling and services.