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Lean In Manufacturing and Service Industry
The document discusses lean manufacturing principles and their application in both manufacturing and service industries, highlighting the seven types of waste: overproduction, defects, inventory, over-processing, transportation, waiting, and motion. It contrasts lean practices in companies like Boeing and Motorola while emphasizing the importance of efficiency, quality improvement, and cost reduction. Additionally, it suggests that lean can be applied broadly as a business strategy to enhance profitability.
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Lean In Manufacturing and Service Industry
- 1. LEAN : MANUFACTURING& SERVICE INDUSTRY FINAL PROJECT PART A
- 2. SUMMARY OF ARTICLES Manufacturing Lean The 7 Wastes of Lean Manufact uring Lean in Boeing Service Industry Case Studies : HR & Contact Centres Takeaway Compare
- 3. Brief History HenryFord & Lean Lean Today Principles of Lean Manufacturing Identify value Map the Value Stream Create Flow Establish pull Seek Perfection
- 4. Over Production Wasteof Motion Inventory Waste Production of Defects Waste of Waiting Transportation Waste Processing Waste
- 6. INTAGEBILITY PERISHABILITY INSEPARABILTYVARIABILITY
- 7. • Human Resources • Awarding the Employees – Motorola • Bridge Between an Employee and theOrganization • Human Capital Value Stream Map • Attraction • Selection • Orientation • Reward • Development • Management • Separation
- 8. Sr No TypeOf Waste Manufacturing Service 1 Over Production Producing More Spare Parts than required Information Sent when Not required – Printing Documents When not required 2 Waste Of Defects Producing parts with defects Incorrect data entry 3 Inventory Waste Stocking Rawmaterials Over Stocking Medicines in a Hospital 4 Over Processing Waste Processing more than required Multiple entries for the same data in an form 5 Waste of transportation Unnecessary movement of materials Movement of knowledge through emails when not required 6 Waste of Waiting Dependency Queue for Bill Payment – ONLINE ? 7 Waste of Motion Movement of people does not add value Movement of people from work desk to water stations, Xerox machines, fax etc..
- 9. What exactly isLean ? Can Lean Be Applied Everywhere ? Business Strategy to Improve Profits…!! Increasing Efficiency Improving Quality Lowering Operational Cost Origins of Manufacturing But Applications Everywhere ………….
- 10. 1. What isLean? http://www.lean.org/WhatsLean/Principles.cfm http://www.lean.org/WhatsLean/History.cfm 2. Lean in Manufacturing http://www.epa.gov/lean/environment/studies/auburn.htm 3. The 7 Wastes http://www.lean-manufacturing-junction.com/lean-manufacturing-principles.html 4. Lean in Service Industry http://cdn.intechopen.com/pdfs-wm/31666.pdf http://www.business-standard.com/article/management/lean-principles-for-services-112122400111_1.html 5. Lean Wastes in Service industry http://www.processexcellencenetwork.com/lean-six-sigma-business-transformation/articles/8-wastes-of-lean-manufacturing- in-a-services-conte/ 6. Definitions www.Wikipedia.org www.google.com
- 11. Project Part ABy: Rohan Naik – 5009-5130 Aditya Kamble – 5009-4898