Koch Modular Process Systems (KMPS) is a joint venture with Koch-Glitsch LP that specializes in designing and constructing modular mass transfer systems for the chemical processing industry, serving sectors such as pharmaceuticals and petrochemicals. The company offers a range of services including process design, equipment design, and pilot plant testing, with a focus on high-quality products and technical expertise. KMPS utilizes modular construction techniques to optimize efficiency, reduce construction time, and ensure safety during the building and installation processes.

1. Telephone: (201) 267-8670
www.modularprocess.com
KOCH MODULAR
PROCESS SYSTEMS
45 Eisenhower Drive, Suite 350, Paramus, NJ 07652 | Tel: (201) 267-8670 | Fax: (201) 368-8989 | www.modularprocess.com
COMPANY INTRODUCTION

2. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Overview
Koch Modular Process Systems (KMPS) is a joint
venture with Koch-Glitsch LP, one of the world's
most prominent suppliers of mass transfer
equipment. Koch-Glitsch's parent company is
Koch Industries, one of the largest privately held
corporations in the United States.
For over 20 years KMPS has successfully
designed and constructed mass transfer systems
for the worldwide Chemical Processing Industry.
Our customer’s rely upon KMPS for our quality
products and technical expertise.
2

3. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Areas of Process Design Expertise
Continuous Distillation Liquid-Liquid Extraction
Azeotropic Distillation Gas Absorption
Extractive Distillation Reaction Kinetics
Batch Distillation Reactive Distillation
Steam Stripping Process Chemistry
High Vacuum Distillation Shell and Tube Exchangers
3
We serve the Chemical, Electronics, Biofuel, Biochemical, Pharmaceutical, Petrochemical, Specialty
Chemical and Flavor & Fragrance industries.

4. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Products & Services
Customer Inquiry Data
Startup Assistance and
Training
Process Development
(In Collaboration with Client’s
Engineers and Scientists)
Material Balance, PFD’s, Unit Operation
Selection, Process Simulation
Process Design
Equipment Design, P&ID’s, Equipment
General Arrangement
Detailed Engineering
Equipment, Piping, Structural,
Electrical, Instrumentation & Controls
Construction
Modular System
Specialists in Process Design and Construction of Modular Mass Transfer Systems for the
Chemical Processing Industry.
Pilot Plant Testing
(If Required)
4

5. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Who We Are
Chemical Engineers Other Engineers
Process Mechanical
Project Civil / Structural
Control & Automation Electrical
Business Development Instrumentation
Design Drafting Other Technical
Piping Design Pilot Plant Operations
Vessel Analytical Chemist
Structural Quality Control
Process / P&ID
5

6. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Past Modular System Projects: KMPS projects range from pilot scale
to commercial scale and from single mass transfer unit operations to complete
raw-materials-in to finished-products-out scopes of supply.
• Complete process plant for the production of electronics grade silane.
• High Vacuum Separation of Citrus Oils, Mint Oils and Food, Flavor &
Fragrance Products.
• Purification of Pharmaceutical Intermediates and Solvent Recovery
• Recovery and Purification of hydrocarbons from Bio-fermenters.
• Purification of Alcohols from Biomass Reactor.
• Biodiesel Purification.
• Removal of Carbon Dioxide from Syngas and Flue Gas
• Light Ends Purification for Petrochemical Industry.
6

7. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Modular Construction: Scope of Supply
7
Pre-fabricated to the maximum
extent possible:
All equipment, piping,
instrumentation, electrical,
controls, insulation and safety
systems fabricated and pre-
installed within structural steel
frames.
System is constructed off-site
and shipped via roadway.

8. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Modular Construction: Benefits
8
Lump Sum Fixed Price
Single Source Responsibility
Complete packaged system with
mechanical and performance
warranties.

9. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Modular Construction: Benefits (Continued)
9
Schedule Compression:
Construction proceeds while
waiting for permits.
Construction is performed in a
controlled indoor environment
Plant site interruption is
minimized; a benefit to
production and safety.

10. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Modular Construction: Constraints
As the modules are shipped via roadway,
height, length, width and weight on truck
constraints exists.
General constraints to facilitate
transportation:
Modular system footprint : 12’ x 14’
Modular system height: 70’ – 80’
Modular system weight: Less than 50 tons
*Greater system heights and weights can be transported,
but generally represent step changes in transportation
costs and permitting challenges.
10

11. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Modular Construction: Constraints (Continued)
Given the modular system structural steel
frame size limitations presented above:
The maximum equipment (column, reactor,
heat exchanger) diameter that readily fits
within a module, allowing for adequate
maintenance and operations access is
nominally 6’-0”.
The following slides present the multiple
hybrid approaches wherein modular
construction may be utilized for various
equipment sizes and process applications.
11

12. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Tradition Modular Construction: All equipment and piping readily accommodated within
the confines of the structural steel frames.
Commercial Scale System Pilot Scale System
12

13. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Modular Construction Hybrid: Free standing column with balance of equipment and piping
installed within structural steel frames.
13

14. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Modular Construction Hybrid: Combination of freestanding column and nominal 120’ columns
penetrating vertically beyond the structural steel frames.
14

15. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Modular Construction Hybrid: Two vertical frames with spliced design to accommodate
nominally 120’ tall column. All piping and equipment transversing the two vertical modules
mates via flanged connections upon installation.
15

16. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Modular Construction Hybrid: System designed with for field installation of siding and roof
enclosure.
16
-->

17. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Transportation: Via Roadway
17

18. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Transportation: Via Ocean
18

19. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Module Installation: Via Lead and Tailing Crane
19

20. M O D U L A R P R O C E S S S Y S T E M S | D I S T I L L A T I O N | L I Q U I D E X T R A C T I O N | E N G I N E E R I N G | P I L O T T E S T I N G
Telephone: (201) 267-8670
www.modularprocess.com
Thank You!
20