Rohit Awasthi is seeking a middle level position in production planning, quality management, manpower management or process improvement. He has 8 years of experience in production planning, quality control and manufacturing. Previously he worked for 3 years as a research engineer at LG Electronics in Korea and has experience implementing quality systems and Six Sigma approaches. He is proficient in quality tools and systems and aims to utilize his skills and knowledge to achieve organizational goals and professional growth.

1. Rohit Awasthi E-Mail: rohit_awasthi@rediffmail.com Contact: (+91) 9823336434
Establishing a career in the organization to utilize acquired skills and knowledge in achieving
organizational goals, while attaining personal and professional growth.
Seeking middle level assignments in Production Planning/ Control ~~ Quality Adherence/ Management ~~
Manpower Management ~ Controlling Cost & Rejections ~~ Process Enhancements ~ Cross Functional
Coordination ~~ Target Achievement
Professional Preface
 A dynamic professional with 8 years of Production Planning/ Control ~ Quality Adherence/
Management, Shop Floor Quality Control, & Manufacturing
 Worked with LG Electronics, Korea as Research Engineer for 3 years (2007~2010)
 Adept in handling quality related activities involving resource planning, in-process inspection
and coordination with internal departments.
 Possess comprehensive knowledge & understanding about Quality Assurance processes.
 Successfully executed 2 projects with successful implementation of Six Sigma approach
 Holds experience in conducting inspection of the products.
 Conducting & Approving to regular Internal, EMS & Supplier Audit involving Process, safety
and Documentation compliance
 Experience of working in wide global scenario overcoming the cultural and language barriers.
 Also Process in depth knowledge of 7 QC tools,KANBAN,5S,Poka-Yoka,Six sigma,STMS & FLO
Analysis.
Areas of Expertise
Job Profile:Job Profile:
 Responsible for achievement of the production plans for Air Conditioners by ensuring optimal
utilization of all resources that include manpower, machinery and raw materials.
 Proactively identify potential bottlenecks and deviations; and implement corrective actions to
ensure that production targets are met within stipulated time and budget constraints.
 Developing monthly and quarterly Business review reports for analyzing the business scenario.
 Capacity utilization and planning according to Standard time study.
 Line balancing and productivity improvement through Stop watch and FLO analysis.
 Look after the Daily Production Problems & System Updating of daily production & Material
 Liaison with various departments namely purchase engineering, stores and production, planning
& control to ensure smooth operations at the production lines and with design department in case
of any design or drawing related issue.
 Technically sound and abreast with latest techniques and procedures. Identified and
implemented contemporary techniques to enhance production and ensure optimal utilization of
manufacturing facilities.
 Implementing quality practices on the shop floor.
 De-skilling of manufacturing operations to make them system dependent.
 Implementing 5S and 3R on shop floor.
 Co-ordinate with R&D for new product introduction on shop floor.
 Implemented cell manufacturing technique on shop floor

2.  Coordinate with the Korean group for new AC line set up.
 Responsible for ISO 14001 & OHSAS 18001 implementation & updating of the effectiveness of the
same
 Responsible for FI-11 team to improve AC production line efficiency.
1(A). Shop Floor ( In Process ) Quality Management:
 Control chart analysis for CTQ parameters
 Statistical Process Control & Monitoring for critical Line Process
 Daily Line Q issue monitoring & Counter action implementations accordingly
 Monthly / Weekly management of new model PPM with respect to Yearly Targets
 Develop Ideas & system by co working with IT Team for fool proof system implementation .
 New Model Production Qualification & development issue Tracking for running changes.
 Line feasibility study for new feature Inspection. Continuously improve & revise Inspection Check
sheet / items as per new Model requirement
 Technically sound and abreast with latest techniques and procedures. Identified and
implemented contemporary techniques to enhance in process quality and ensure optimal
utilization of manufacturing facilities.
 Implementing quality practices on the shop floor.
 Line feasibility study for online inspection item addition as per model Tact Time
 Invest & Optimize Line Test facility as per Model Tact time.
 Correction Actions & Implementation Schedule monitoring for Critical issues related to
Manufacturing Line.
 Implement & Customize Global BP (Best Practices) Solutions for Process Improvements
 Co work with Factory Development team for new Product Qualification
 Close monitoring of Line Test equipment Calibration & Overall Health .
 Implement new Test cases & Sampling system as per Field Failure
Key Achievements
 Successfully developed and implemented FI-11 for production line improvement.
 Successfully developed and implemented Skill development & evaluation methodology for Team
members
 Reduced the Internal Defect level from 20000PPM to 4000PPM by forming & guiding the team
using problem solving technique like QC tools, why -why analysis.
 Participated in Kaizen workshops to reduce the cycle time from 18 sec to 12 sec per operator.
 Reduction in Scrap rate from 6% to 1.5% in LG AC line.
 Increased the productivity line balancing and using of FLO and Stop watch study.
 Formed improvement team & started Brainstorming session to solve the problem/improvements
problem solving methodology.
 New Assignment Split Air Conditioner and window AC Manufacturing and Successfully
completion on of Product Line commissioning in a record time of 2 Months
 Bench marking & Best Practices through various continuous improvement process
 Cost Savings through suggestions & suggestions have given the impact to company for life time.
 Development activities for Minimizing Manufacturing cost, Consumable cost, Productivity
Improvement

3.  Reduced the defects by providing the poke yoke
 Employment Scan
 Jan’12-Till Now as a Shop Floor management of all CAC developed models
 Accountabilities
 -Managing overall In process Quality as per daily bases production plan
 Regular process audit as per model wise for daily production plan.
 -Resolving online issues on immediate basis with the co ordination of intra department, if needed.
 Maintaining CTQ (Critical to quality)/CTP ( Critical to process) time bound check sheets,along
with control chart.
 Maintaining PPA / OTD , Yield, Efficiency at daily production bases with effective
implementation of line quality.

 Feb’11-Dec’12 with LG Electronics, Pune as Development Quality Engineer
 Accountabilities
 Development & Calorimeter Testing as per Indian Quality Standard for Commercial &
Residential Air-Conditioner.(VRF & Ductable)
 Deign Validation / Product Reliability Quality testing for new models.
 New model development activity as per NPI Process.
 Cycle Balancing & Testing considering performance & reliability
 May’10-Jan’11 with N Dimensions Research & Training Services Pvt. Ltd., Gurgaon, India as
Project manager
 Accountabilities
 To conduct comparison studies for research projects in socio-economic, policy and health
research.
 To conduct monitoring and evaluation studies in both the participatory and external evaluation
mode for both individual projects and integrated multi-component development programs.
 Apr’07-Mar’10 with LG Electronics, Korea as Research Engineer
 Accountabilities
 Maintaining quality of Air Conditioners produced.

4.  Ensuring the cooling / heating system technology used in the air conditioners are environment
friendly and are not producing any hazardous substances as its by-product, and handle customer
complaints about its products.
 March’10-Sept’08 with Global Product Sourcing – Quality Assurance Group, LG Korea as Sr.
Research Engineer
 Accountabilities
 Resolving and assisting all the QA related issues of all the 4 production subsidiaries of LG.
 Developing “First Part Approval System” at HQ and start the testing schedule of non approved
parts at HQ.
 Arranging regular monthly video conference and report to VP after analysis.
 Supporting and educating the subsidiaries’ members regarding QA processes of HQ.
 Preparing quality sharing report & share to all production subsidiaries.
 Monitoring:-
 SCR of all the 4 production subsidiaries through Oracle based GQIS system & manually.
 Q-cost system and F-cost review of subsidiaries.
 I / L / O and maintaining KPI heat map of all the 4 production subsidiaries.
 Sept’07-Aug’08 with Residential Air Conditioning – Quality Assurance Group, LG Korea as Sr.
Research Engineer
 Accountabilities
 Functioning as an active IQC member and In-charge of RoHS monitoring through the oracle
based HSMS system & designing high risk check plan.
 Overseeing quality-claims; handling and providing successful solutions.
 Analysing field claims to control the SCR of parts.
 Developing new and improved testing methods.
 Conducting regular vendor’s audit.
 Apr’07-Aug’07 with Customer Satisfaction – Quality Assurance Group, LG Korea as Sr.
Research Engineer
 Accountabilities
 Handling oracle based VOC system and providing immediate solutions.
 Dealing with SVC cost and F-cost data of GE, SHEARS & TRAINS.
 Jan’06-Dec’06 with S.R.P. Adhesives (Pvt.) Ltd., Unnao as Engineer
 Six Sigma Projects

- Improving RoHS checking plan to achieve the target and reduce the service time of rework.

5. - Providing solution of cracking problems that was being observed in Drain Nipple of ABS (Acryloni
Trilo-Butadien-Styrene) material.
 Technical & Quality Skills on Internal LG Korea Systems:-
 HSMS System – A system for restriction of 6 hazardous substances (Pb, Cd, Hg, PBBD, PBDE and
Cr).
 GQIS System – An Oracle based Global Quality Improvement System.
 VOC (Voice of Customer) – An oracle based system to store and process customer complaints.
 DQMS (Global Quality Monitoring System) – Internal monitoring system.
 IT Proficiency
 MS-Office Applications: Word, Excel and PowerPoint.
 Operating Systems : Windows XP and Vista.
 Trainings & Certifications
 Six Sigma Training & many more Internal Trainings.
 Innovation Training Course.
 E-Korea – A Training Course regarding RoHS from Environmental Base Training Programme.
 Scholastics
Scholastics
M.Tech. (Environmental Science & Engineering)
Institute of Engineering & Technology, Uttar Pradesh Technical University, Lucknow in 2005.
B.Tech. (Chemical Engineering)
Institute of Engineering & Technology (Now renamed as “University Institute of Engineering & Technology”), C.S.J.M.
University, Kanpur in 2002.
Personal Dossier
Date of Birth: 2nd
June, 1978
Address: 117/Q/443, Sharda Nagar, Kanpur – 208025, U.P.
Linguistic Abilities: English and Hindi

6. - Providing solution of cracking problems that was being observed in Drain Nipple of ABS (Acryloni
Trilo-Butadien-Styrene) material.
 Technical & Quality Skills on Internal LG Korea Systems:-
 HSMS System – A system for restriction of 6 hazardous substances (Pb, Cd, Hg, PBBD, PBDE and
Cr).
 GQIS System – An Oracle based Global Quality Improvement System.
 VOC (Voice of Customer) – An oracle based system to store and process customer complaints.
 DQMS (Global Quality Monitoring System) – Internal monitoring system.
 IT Proficiency
 MS-Office Applications: Word, Excel and PowerPoint.
 Operating Systems : Windows XP and Vista.
 Trainings & Certifications
 Six Sigma Training & many more Internal Trainings.
 Innovation Training Course.
 E-Korea – A Training Course regarding RoHS from Environmental Base Training Programme.
 Scholastics
Scholastics
M.Tech. (Environmental Science & Engineering)
Institute of Engineering & Technology, Uttar Pradesh Technical University, Lucknow in 2005.
B.Tech. (Chemical Engineering)
Institute of Engineering & Technology (Now renamed as “University Institute of Engineering & Technology”), C.S.J.M.
University, Kanpur in 2002.
Personal Dossier
Date of Birth: 2nd
June, 1978
Address: 117/Q/443, Sharda Nagar, Kanpur – 208025, U.P.
Linguistic Abilities: English and Hindi