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Trends in Blade Technology And
Changing R&D Needs
Sandia Blade Workshop 2016, Albuquerque, New Mexico
August 30, 2016
Mr. Ken Lee, Senior Researcher – Blade Structures
Envision Energy USA
Global Blade Innovation Center, Boulder, CO
Email: Ken.Lee@envision-energy.com
2
Agenda
 Envision Intro
 Past/Current Achievements
 Blade Technology Trends
 Future Challenges
3
Leading Renewable Energy & Technology Company
Envision’s Smart Windfarms are in
some of the most challenging sites in
the world
Smart Turbines for Low
wind, high turbulence and
very high complexity
Quick Facts:
• Founded in 2007, top 10 OEMs globally, 2nd largest OEM in China
• Over 1000 renewable energy professionals globally
• Over 7.5GW onshore & offshore products in operation
• Manage over 50GW assets worldwide
As a leader in Smart Energy, Envision is truly a global company to solve
the challenges for a sustainable future for mankind
 Global Digital Energy Center, Houston
 Smart wind farms, wind farm controls and advance siting tools
 Global Digital Energy Innovation Lab, Silicon Valley
 Venture Capital & Solar Solutions
5
In-house Blade Design Emphasis
 Global Blade Innovation Center, Boulder, CO:
 Multi-disciplinary team of researchers & engineers to advance key
technologies in next generation blade designs.
6
Past/Current Achievements
Radar Images obtained by Texas Tech University National Wind Institute under contract by Envision.
Advanced Turbine Controls Smart Wind Farm Control
7
Motivation – Rotor Blade Trends
 Sustainable Future for Wind
 req. reducing LCOE to be competitive
without subsidies
 Rotor Blades – small fraction of total
turbine system installed cost
 All energy starts from the rotor blade
 Performance  Loads  Material  Cost
 Developers/operators - achieve
higher and quicker ROI
 Increase AEP/yield
8
Blade Technology Trends
 Does Size Matter? Is Bigger Better?
 Bigger turbine  Bigger blades  More
Power
 Clear motivation  Increase energy
production
 Evolution in Rotor Blades:
 -L & -XL Rotor Blades
 Medium & Low Wind Speed Sites
 Material- & Load- Optimized Blades
 BUT:
 Larger Rotors - not free from challenges
 Cross-interaction of all turbine modules
Pictures Courtesy of:
• http://www.scienceofrelationships.com/home/2012/6/13/does-size-matter.html
• http://cleantechnica.com/2011/12/03/size-does-matter-more-massive-offshore-wind-turbines-for-europe/
9
Blade Technology Challenges
 What`s the Challenge?
Not developing a large rotor blade  Whole turbine
system overview
Think about entire process & req`s: Design 
Production  Testing & Cert.  Installation
Real challenge to face in the future:
Design Methods & Material selection
Production problems
Testing complexities
Logistics issues
10
Conclusions
 Get the best results that balances all the aspects
 Leverage simple, robust & cost-effective methods for design,
testing & certification
 DNVGL-ST-0376: significant changes to current rotor blades
design substantiation & testing
 Strong focus on blade production processes and in-
operation phase
 Find innovative approaches to address fundamental challenges
& issues
 Increase collaboration with industry & research community
 Improving simulation tools and validation of design
methods
 Increase cooperation between product development,
production, logistics, suppliers and customers
www.envision-energy.com

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10 Current status of research in the Joint Project WEIMOS
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26 Current research on deep borehole disposal of nuclear spent fuel and high-...
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25 Basin-Scale Density-Dependent Groundwater Flow Near a Salt Repository
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23 Sandia’s Salt Design Concept for High Level Waste and Defense Spent Nuclea...
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22 WIPP Future Advancements and Operational Safety
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21 WIPP recovery and Operational Safety
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20 EPA Review of DOE’s 2014 Compliance Recertification Application for WIPP
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19 Repository designs in bedded salt, the KOSINA-Project
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18 Interaction between Operational Safety and Long-Term Safety (Project BASEL)
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17 Salt Reconsolidation
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16 Reconsolidation of granular salt (DAEF report)
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15 Outcome of the Repoperm Project
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14 Radiological Consequences Analysis for a HLW Repository in Bedded Salt in ...
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13 "New results of the KOSINA project - Generic geological models / Integrity...
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12 Salt testing: Low deviatoric stress data
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09 Invited Lecture: Salt Creep at Low Deviatoric Stress
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Ken Lee - Trends in Blade Technology and Changing R&D Needs

  • 1. Trends in Blade Technology And Changing R&D Needs Sandia Blade Workshop 2016, Albuquerque, New Mexico August 30, 2016 Mr. Ken Lee, Senior Researcher – Blade Structures Envision Energy USA Global Blade Innovation Center, Boulder, CO Email: Ken.Lee@envision-energy.com
  • 2. 2 Agenda  Envision Intro  Past/Current Achievements  Blade Technology Trends  Future Challenges
  • 3. 3 Leading Renewable Energy & Technology Company Envision’s Smart Windfarms are in some of the most challenging sites in the world Smart Turbines for Low wind, high turbulence and very high complexity Quick Facts: • Founded in 2007, top 10 OEMs globally, 2nd largest OEM in China • Over 1000 renewable energy professionals globally • Over 7.5GW onshore & offshore products in operation • Manage over 50GW assets worldwide
  • 4. As a leader in Smart Energy, Envision is truly a global company to solve the challenges for a sustainable future for mankind  Global Digital Energy Center, Houston  Smart wind farms, wind farm controls and advance siting tools  Global Digital Energy Innovation Lab, Silicon Valley  Venture Capital & Solar Solutions
  • 5. 5 In-house Blade Design Emphasis  Global Blade Innovation Center, Boulder, CO:  Multi-disciplinary team of researchers & engineers to advance key technologies in next generation blade designs.
  • 6. 6 Past/Current Achievements Radar Images obtained by Texas Tech University National Wind Institute under contract by Envision. Advanced Turbine Controls Smart Wind Farm Control
  • 7. 7 Motivation – Rotor Blade Trends  Sustainable Future for Wind  req. reducing LCOE to be competitive without subsidies  Rotor Blades – small fraction of total turbine system installed cost  All energy starts from the rotor blade  Performance  Loads  Material  Cost  Developers/operators - achieve higher and quicker ROI  Increase AEP/yield
  • 8. 8 Blade Technology Trends  Does Size Matter? Is Bigger Better?  Bigger turbine  Bigger blades  More Power  Clear motivation  Increase energy production  Evolution in Rotor Blades:  -L & -XL Rotor Blades  Medium & Low Wind Speed Sites  Material- & Load- Optimized Blades  BUT:  Larger Rotors - not free from challenges  Cross-interaction of all turbine modules Pictures Courtesy of: • http://www.scienceofrelationships.com/home/2012/6/13/does-size-matter.html • http://cleantechnica.com/2011/12/03/size-does-matter-more-massive-offshore-wind-turbines-for-europe/
  • 9. 9 Blade Technology Challenges  What`s the Challenge? Not developing a large rotor blade  Whole turbine system overview Think about entire process & req`s: Design  Production  Testing & Cert.  Installation Real challenge to face in the future: Design Methods & Material selection Production problems Testing complexities Logistics issues
  • 10. 10 Conclusions  Get the best results that balances all the aspects  Leverage simple, robust & cost-effective methods for design, testing & certification  DNVGL-ST-0376: significant changes to current rotor blades design substantiation & testing  Strong focus on blade production processes and in- operation phase  Find innovative approaches to address fundamental challenges & issues  Increase collaboration with industry & research community  Improving simulation tools and validation of design methods  Increase cooperation between product development, production, logistics, suppliers and customers