The document discusses smart process plant automation and safety products. It provides an overview of electrical equipment installation and monitoring systems for process plants. Key points include: - Process plants involve mechanical, electrical and automation systems relying on motors and actuators. - Plants handle material storage, processing, and product packaging and transportation. - The presentation discusses earthing, lightning protection, surge protection, and monitoring systems to ensure safety of electrical equipment and processes. - JMV LPS offers earthing and lightning protection products and services designed according to standards.

1. SMART PROCESS PLANT AUTOMATION CONSULTANT
TEAM India HURL
WELCOME FOR THE PRESENTATION ON
Best Practice
ELECTRICAL Equipment Installation And
SAFETY PRODUCTS
(Electrical Controls Communication Networking
Monitoring)

2. SMART Process Plant Project
India by JMV LPS LTD

4. More Picture

5. • Process Plant is Combination of Mechanical, Electrical
and Control Automation Project which is More
Dependable with Motors and Actuator Functions.
• Large Field Maintaining Incoming Material Storage ,
Handling and Pumping up to Process Plant Later
Storage and Transportation for Final Bio Products .
• Handling of Water and Air for Process Activity some
with Cooling and Heating Process .
• Packaging of Finish Products
.

6. • Process Plant
• Air
• Water
• Fire
• Pressure

7. • Source of Power
• Through Grid
• Wind Machine
• Solar PV/Solar Thermal
• Captive Power (Genset)
• Battery Back-up UPS/Invertor
• Waste Heat Recovery Power Plant

8. • Process Plant’ May be
• Food & Process
• Cosmetic & Pharma
• Chemical & Bio Products
• Distillery Plant
• Oil &Gas Plant
• Lubricant Plant
• Fuel Handling and Storage

9. • Category
• Hazard Zone
• Flammable
• Highly Flammable
• Highly Corrosive

10. • Building and Infra Facilities
• Local Power Generation and Connect to Grid/Off Grid
• Fibre Optic Network
• Wireless/Satalite Communication Tower
• Substation as per Require Capacity
• Smart Net Metering and Monitoring (SCADA)
• Street Light use LED /Stand Alone (Solar)
• Weighing Platform for Transports
• Water Storage and Distribution/Waste Water Treatment
• Bulk Storage Terminal and Distribution

11. Fire Accident Due to Lightning
We Want India Safe Practice Earthing and
Protection

12. An Arcing Fault is the flow of current through
the air between phase conductors or phase
conductors and neutral or ground.
Concentrated radiant energy is released at the
point of arcing an a small amount of time
resulting

13. An Arcing Fault is the flow of current through
the air between phase conductors or phase
conductors and neutral or ground.
Concentrated radiant energy is released at the
point of arcing an a small amount of time
resulting

14. External/Internal Surge Source

17. JMV LPS Offer
• Earthing (Maintenance Free for Equipments)
• Grid Earthing for Substation (Transmission)
• Tower Earthing for (Transmission)
• Underground Cable Earthing for (Transmission)
• Lightning Protection as per IEC62305 /NFC17-102
• Surge Protection Device for Power and
Communication Port.
• Exothermic Weld for all Bi-Metal inculding
Alumineum as per IEEE837
• Replacement of GI/MS with Copper Clad Steel

18. Earthing Design and Require Result
• For substation Large Power below 1.00Ohm
• For substation Small Power below 2.00Ohm
• SCADA/TELECOM and AutomationFor substation Large
Power below 0.50Ohm
• Tower and Other Structure between 8-15Ohm
• Lightning Surge Protection 50KA below 5Ohm or 100KA
between 8-15Ohm
• Follow Standard IEC /IEEE
• Recommended use of Hybrid Metal to Protect from Theft
Copper Clad Steel/Alumineum Clad Copper
• Exothermeic weld IEEE 837

19. Copper Clad Steel Solid ROD and Conductor

25. Copper Cladded Conductor For Electrical
Installation
The Copper Clad Steel Grounding Conductor is made up of steel with the coating of 99.99% pure copper. These
conductors/ wires
or strands are equipped with the strength of steel with the conductivity and copper with the better corrosion
resistance property. The concentric copper cladding is metallurgic ally bonded to a steel core through a continuous,
solid cladding process using pressure rolling for primary bonding. The copper cladding
thickness remains constant surrounding steel. We use different steel grades for the steel core result in Dead Soft
Annealed, High strength and Extra High Strength Characteristics.
The Copper Clad Steel Wire yields a composite conductivity of 21%, 30% and 40% IACS, and available in Annealed
and Hard drawn. We are delivering products with varied conductivity and tensile strength as per the customer need.
Further, the wire can be processed to be silver plated or tinned copper clad steel wire.

26. Most Efficient JointProcess
It is efficient and superior to all existing surface –to-surface
mechanical retention connectors.

27. What is Exothermic Welding System?
Copper to Bi-Metal and Alumenium
Types of Exothermic Joints:
Possible to join any bi metal except aluminum
Exothermic welding is a process of making maintain free highly molecular bonding process is superior in
performance connection to any known mechanical or compression-type surface-to-surface contact connector.
Exothermic weld connections provide current carrying (fusing) capacity equal to that of the conductor and will
not deteriorate with age.
 It offers Electrical connections between two or more copper to copper and copper to steel conductors.
 Highly portable method as it does not require any external power source or heat source, so it can be done
almost anywhere.
 It provides strong permanent molecular bond among metallic conductors that cannot loosen and further will
not deteriorate with age.

28. LIGHTNING FORMATION

29. Facts about Lightning
• A strike can average 100 million volts of electricity
• Current of up to 200,000 amperes
• Can generate 54,000 oF
• 10/350MicroSec/50KA Fault Current/Discharge in
Nano Sec
Protection
Earthing Design100KA Fault Current/Joints Exothermic
/Flexible Down Conductor with Shortest Route &
Less Corner

30. • Lightning Protection Standard use in India
(IS2309 Now IEC 62305-5)NBC2016
Working Principle Angullar No Compromise with Design
Max Protection 30Mtrs from One
No Product warrenty from Manufacturer
High Maintenance Require
NFC17-102(2011) Now Europeon Standard(ESE LA)
Working Principle Radius Compromise with Design
Possible with Increasing Qty of ESE
Max Protection 109 Mtrs Radius from One
Manufacturing Warrenty and Test Certificate for Products
Available
Maintenance on Call Basis

33. NEW EDITION OF ESE STANDARDS Year 2017
Fernanda Cruz, Olivier Trousse, Ana Mariblanca Sánchez (CTE81 Committee Chairman Portugal;
UTE France; AENOR Standardization Division Spain) After many years of application of ESE
standards in Europe (the first standard for ESE: NF C 17-102 standard, has been published in 1995)
Worldwide it has been decided to revise the three standards from France, Spain and Portugal in a parallel
procedure based on a Franco-Spanish working group that has been followed carefully by Portugal. This NFC
C 17-102:2011 standard is now approved in France and at the time of writing the paper, the Spanish standard
UNE 21186:2011 has just passed the national public enquiry and is going to be published approximately in
two weeks, and Portugal standard NP4426-2 is on the approval procedure.
There are many new things in the standard and most of them are coming from IEC and EN 62305-3 standard.
As a matter of fact, there is no reason why a Lightning Protection System based on ESE should behave
differently from other systems. This paper will then concentrate on the new items and especially those related
to ESEs.

36. PASSIVE PROTECTION SYSTEM

37. The Simple Rod air terminal is composed from a metallic rod with 2 to 8 m height
dominating the structure to protect, and linked to 2 down conductors minimum, and 2
earthing systems. The protection radius ensured by this air terminal which is limited to
30 m more or less (Protection level IV, height = 60 m), especially dedicated to the
protection of small structures or areas like towers, chimneys, tanks, water tower,
antenna masts… The EN 62305-3 standard describes the installation procedure for
these air terminals.
13 Simple Rods, 13 down conductors, and 13 earthing systems are necessary to ensure
the protection below :

38. The meshed cage protection is composed from a meshing in roof surface and in the front face
around the building. Surrounding the roof surface, and on high points, capture points are
positioned. A conductors’ network is placed at the outer perimeter of the roof. This network is
completed by transverse conductors. The size of the meshing is 5 to meters, and depends on the
efficiency needed for the protection. On the front face of the building, the down conductors are
linked at the top to the meshing of the roof. And, down, to specific earthing systems. The distance
between two conductors is 10 to 25 meters, and depend on the efficiency needed for the
protection. The EN 62305-3 describes the installation procedure for this method.
Generally, this method is heavy and expensive, due to the complexity of the structures to protect.
26 capture points, 26 down conductors and a grounded loop earthing system are necessaries to
ensure the protection of the structure here below :

39. The catenary wires protection is a method closed to the meshed cage principle, because it is constituted with meshing of the conductors far from
the structure to protect, to avoid any contact with lightning current.
Catenary wires are located over the structure to protect, connected to down conductors and specific earthing systems. The width of the meshing
and distance between the down conductors must respect the same rules as for the meshed cage. The EN 62305-3 describes the installation
procedure for this method.
Generally, this method is heavy and expensive, due to the complexity of the structures to protect.

40. The ESE air terminal is a terminal which enables to generate artificially an upward leader earlier
than a simple rod, with an ionization system, in order to establish a special impact on its point. The
capture of the lightning strike being faster than a simple rod, this technology enables to benefit from
larger protection areas, ensuring protection for large dimensions structures.
The generated protection radius depends on the early streamer emission value of the air terminal
(Δt in µs), its height, and the efficiency of the protection. The protection radius ensured by this type
of air terminal is 120 m (Protection level IV, height = 60 m , early streamer emission time 60µs) The
NFC 17-102 standard describes the installation procedure for this type of air terminal.
The installation of this type of air terminal is easy and cheaper than other technologies. It can
protect whole buildings with one E.S.E. air terminal. It enables the protection of a structure and its
environment, the protection of opened areas and well integrate in the architecture of a structure
without aesthetic alteration.
1 ESE, 2 down conductors and 2 earthing systems are necessary to ensure the protection below :

41. EARLY STREAMER EMISSION
t = TFR – TESE
E.S.E. LIGHTNING RODS
ACTIVE PROTECTION SYSTEMS
Radius Protection

42. junction point
Upward leader
Downward leader
LIGHTNING FORMATION

43. Installation
ESE AT with radius protection form 32 mtr to 107 mtr.
DMC Insulator .
GI/FRP Mast .
Down Conductor Copper / Copper Cadmium
Cable 70 sq. mm
Copper Bonded Ground Earthing

44. Step – 1
Step – 2
Step – 3
Joint all phase wire/ cable with the help of
crimping tools and lugs
Fixed the separation sheet between all wires/
cables
Close the filled Silicon enclosure from top and
bottom , complete installation is done.
Thimble
Separation Sheet
Gel / Silicon

45. Features :
Provides cable with cable connections and jointing wires in switchboard / electric boxes Being a jelly it can be
easily fit into molds of any shape and size.
Helps in safeguarding electrical connections and also protects electrical connection joints from catching fire, sparking
and leakage current.
Eradicates all the possibilities of fire, electric shocks and sparks, etc. causes due to improper electrical connection
joints and safeguards structure, equipment and person.
Offers safety to your electrical joints from ageing, corrosion, moisture and also observes leakage current.
Advantages :
Nontoxic
Insulating
Highly reliable operation
Maintenance Free
Repairable
Cost Effective
High repeat value
Elasticity
Shape retention

48. JMV’s Clients

49. Neeraj Saini – 9910398538
Rahul Verma – 9910398535
Manav Chandra - 9910398999
manav@jmv.co.in

50. Step – 1
Step – 2
Step – 3
Joint all phase wire/ cable with the help of
crimping tools and lugs
Fixed the separation sheet between all wires/
cables
Close the filled Silicon enclosure from top and
bottom , complete installation is done.
Thimble
Separation Sheet
Gel / Silicon

51. Features :
Provides cable with cable connections and jointing wires in switchboard / electric boxes Being a jelly it can be
easily fit into molds of any shape and size.
Helps in safeguarding electrical connections and also protects electrical connection joints from catching fire, sparking
and leakage current.
Eradicates all the possibilities of fire, electric shocks and sparks, etc. causes due to improper electrical connection
joints and safeguards structure, equipment and person.
Offers safety to your electrical joints from ageing, corrosion, moisture and also observes leakage current.
Advantages :
Nontoxic
Insulating
Highly reliable operation
Maintenance Free
Repairable
Cost Effective
High repeat value
Elasticity
Shape retention

52. Neeraj Saini – 9910398538
Rahul Verma – 9910398535
Manav Chandra - 9910398999