Have a look at the challenges, soultions and benefits of a modernization of an industrial control system by Systems Integrator - Reditech Engineering.

1. Alliance 2017 Event
It’s time to modernize to M580
Reditech Engineering – Success Story

2. Overview
Page 2
Who is Reditech Engineering
Introduction
Customer Challenges
Customer Expectations
Solution
Customer Benefits
SI Benefits
Results

3. Page 3
Belgium – Netherlands – UK – Brazil
Pharma – Cleantech – Water – Chemicals – Food
Operations management solutions (MES)
Automation solutions
• PLC programming
• HMI/SCADA
• DCS
Electrical engineering
Who is Reditech Engineering
Improving production performance since 1995

4. Page 4
Who is Reditech Engineering
Core values
Flexibility
Independence
Global solutions
Local support
Involvement
Driven to deliver top quality
and service
Think and work together
Sustainability
Long term relationships
Invest in partnerships
Aftercare and maintenance
Reliability
VCA
CMSE
Very experienced and
professional team

5. • Waste Water Infrastructure
• 301 WWTP
• 1625 pumping stations and
basins
• 5946km of pipelines
• Customer for >25 years
• Premium (>1200 installations)
• M340
• ...
Introduction
Page 5

6. • Maintain and operate the
treatment infrastructure
− Short downtimes in case of migration is
required
• EU Water Framework Directive
− Measurements
− Data
− Traceability
• Manage over 1500 PLCs
− PL7 and Unity Pro
− Premium, M340, ...
Customer Challenges
Page 6

7. • SI in close contact with SE
− Alliance partnership
• SI M580 knowledge
• Similarly good experience as with TSX Series 7
• Open communication about hardware before
commercialization
− Cabinet space
− ...
• Quick migration
• Stability and low risk
− Vendor
− SI
− Hardware & software
Customer Expectations
Page 7

8. Page 8
Solution
Hardware upgrade
Total Modicon Premium upgrade to Modicon M580 and X80 I/O while retaining field wiring
Migration Expert Tool was used to check and validate the Bill Of Material.

9. Page 9
Solution
Time-saving solution
The Quick Wiring I/O System adapts Modicon Premium I/O Terminals to X80 I/O

10. Page 10
Solution
Software upgrade
Reduced risk and errors thanks to application converter tools in Unity Pro
UMAC (Unity M580 Application Converter) was also tested and proved to be very capable.

11. Page 11
Solution
In pictures

12. Page 12Confidential Property of Schneider Electric |

13. Page 13Confidential Property of Schneider Electric |

14. Page 14Confidential Property of Schneider Electric |

15. Page 15Confidential Property of Schneider Electric |

16. • Continuity
• Less IO rewiring  less errors
• Smooth PL7 to Unity Pro transition
‒ Minimum training required
‒ +/- same functions
‒ Improved UI
‒ Migration to single software
• Getting rid of old IT infrastructure
• No Win XP
• Use of Windows 10  performance boost
• Experience based on TSX Series 7 to
Premium modernizations
• +100 installations
• Quick migration in less than a day
• Per hardware installation
• Simplification of communication interfaces 
M580 Ethernet backplane
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Customer Benefits

17. • Continuity
• Less IO rewiring  less errors, fast rewiring
• Import of PL7 subroutines in Unity
• Unity Pro v12 performance boost
‒ import/export, ...
• More functionalities
• Communication
• Easier setup
• Enhanced Debugging and Diagnostics with
M580 (IODTT)
• Experience based on TSX Series 7 to
Premium modernizations
• +100 installations
• Quick migration in less than a day
• Per hardware installation
• Based on 4 modernizations to M580
• Communication
• Dialogue with SE on improvements during
pilot
• Close relationship with End User and SE
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SI Benefits

18. • Project scope
• Number of IO
• Software preparation time
• Modernization time
• Hardware (electrical)
• Start up time / Commissioning
• Points of attention
• 16ch AI/AO
• rack improvements
• QC quick wiring adapter
• Customer satisfaction
Results
Page 18