IADC Asset Integrity & Reliability Conference 
Integrating Reliability into an Asset Integrity Dashboard 
Troy G Schwartz, PE, CRE Principal Engineer – Houston Operations Life Cycle Engineering 1
IADC Asset Integrity & Reliability Conference 
Overview 
• 
Balancing Asset Integrity Risk 
• 
The Foundation: Inherent Reliability 
• 
Rig Asset Integrity Dashboard 
• 
Bringing the Team Together 
• 
Maximizing Limited Resources 
• 
Continuous Improvement Investment 2
IADC Asset Integrity & Reliability Conference 
Balancing Asset Integrity Risk 
• 
Rig Operation, Maintenance, and Management Involves: 
– 
Highly Complex And Specialized Systems 
– 
Fast Turnarounds 
– 
High-pressure Work 
– 
Critical Tasks 
– 
Diversely Skilled Personnel 
– 
Variable Weather Conditions 
– 
Geographically Dispersed Locations 
• 
Barriers to Operational Excellence: 
– 
Data  Often Inconsistent, Unusable or Inaccessible 
– 
Obscured Priorities 
– 
Lack of Critical Information Visibility 
– 
Reactive Culture 3 
The key to achieving operational excellence is to establish a culture of continuous improvement and innovation company-wide from roughneck to the CEO that builds upon a strong foundation focused on asset integrity.
IADC Asset Integrity & Reliability Conference 
The Foundation: Inherent Reliability 4 
퐴퐴푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣= 푀푀푇푇푇푇푇푇 푀푀푇푇푇푇푇푇+푀푀푇푇푇푇푇푇 푥푥 100% 퐴퐴푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣= 푈푈푈푈푈푈푈푈푈 푈푈푈푈푈푈푈푈푈+퐷퐷퐷퐷퐷퐷퐷퐷퐷 푥푥 100%
IADC Asset Integrity & Reliability Conference 
Rig Asset Integrity Dashboard 5 
Region: Eagle Ford 
Rig 101
IADC Asset Integrity & Reliability Conference 
Dashboard: Rig Summary 6
IADC Asset Integrity & Reliability Conference 
Dashboard: Rig Process Graphic 7
IADC Asset Integrity & Reliability Conference 
Dashboard: Asset Details 8
IADC Asset Integrity & Reliability Conference 
Example: Good and Bad Insulation Trends 9
IADC Asset Integrity & Reliability Conference 
Basic Steps to Create an Asset Integrity Dashboard 
1. 
Identify Critical Assets … Top drive, drawworks, engines, etc. 
2. 
Identify Key O&M Parameters of Interest to Monitor … Asset attributes, etc. 
3. 
Identify Key Business Cost Factors … Uptime, rig dayrate, labor rates, etc. 
4. 
Collect Data … Gather, assess data integrity, etc. 
5. 
Analyze Data … Transform into viable intelligence 
6. 
Visualize and Communicate … Web-based interface, etc. 
7. 
Refine and Improve … Lessons learned, etc. 10
IADC Asset Integrity & Reliability Conference 
Bringing the Team Together 11
IADC Asset Integrity & Reliability Conference 
Maximizing Limited Resources 
• 
The dashboard can provide a comprehensive picture of the real impacts to the value stream by taking the technical- focused analysis results and factoring in additional key parameters such as: 
– 
Cost (e.g., maximizing maintenance effectiveness) 
– 
Safety (e.g., avoiding injury, fatality, or damage of key assets) 
– 
Schedule (e.g., avoiding delays resulting in lost opportunities) 
• 
Allows decision-makers real insight to determine how to deploy resources to make biggest impacts to value stream 
• 
Dashboards enable informed rig prioritization, asset risk identification, and preventive maintenance optimization. 
12 
Maintenance resource can be maximized by leveraging a comprehensive, reliable, real-time integrated maintenance assessment of critical asset health
IADC Asset Integrity & Reliability Conference 
Continuous Improvement Investment 
• 
Combining an asset integrity dashboard with financial data, businesses can make risk-informed decisions to provide the most value through: 
– 
Reduced non-productive time (NPT) 
– 
Improved efficiency 
– 
Improved performance 
– 
Increased drilling safety 
• 
A dashboard eliminates any blind spots creating transparency between operator, contractor and customer by giving instant visibility into the health of each rig and its critical assets. 13
IADC Asset Integrity & Reliability Conference 14

Integrating Reliability into an Asset Integrity Dashboard

  • 1.
    IADC Asset Integrity& Reliability Conference Integrating Reliability into an Asset Integrity Dashboard Troy G Schwartz, PE, CRE Principal Engineer – Houston Operations Life Cycle Engineering 1
  • 2.
    IADC Asset Integrity& Reliability Conference Overview • Balancing Asset Integrity Risk • The Foundation: Inherent Reliability • Rig Asset Integrity Dashboard • Bringing the Team Together • Maximizing Limited Resources • Continuous Improvement Investment 2
  • 3.
    IADC Asset Integrity& Reliability Conference Balancing Asset Integrity Risk • Rig Operation, Maintenance, and Management Involves: – Highly Complex And Specialized Systems – Fast Turnarounds – High-pressure Work – Critical Tasks – Diversely Skilled Personnel – Variable Weather Conditions – Geographically Dispersed Locations • Barriers to Operational Excellence: – Data  Often Inconsistent, Unusable or Inaccessible – Obscured Priorities – Lack of Critical Information Visibility – Reactive Culture 3 The key to achieving operational excellence is to establish a culture of continuous improvement and innovation company-wide from roughneck to the CEO that builds upon a strong foundation focused on asset integrity.
  • 4.
    IADC Asset Integrity& Reliability Conference The Foundation: Inherent Reliability 4 퐴퐴푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣= 푀푀푇푇푇푇푇푇 푀푀푇푇푇푇푇푇+푀푀푇푇푇푇푇푇 푥푥 100% 퐴퐴푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣푣= 푈푈푈푈푈푈푈푈푈 푈푈푈푈푈푈푈푈푈+퐷퐷퐷퐷퐷퐷퐷퐷퐷 푥푥 100%
  • 5.
    IADC Asset Integrity& Reliability Conference Rig Asset Integrity Dashboard 5 Region: Eagle Ford Rig 101
  • 6.
    IADC Asset Integrity& Reliability Conference Dashboard: Rig Summary 6
  • 7.
    IADC Asset Integrity& Reliability Conference Dashboard: Rig Process Graphic 7
  • 8.
    IADC Asset Integrity& Reliability Conference Dashboard: Asset Details 8
  • 9.
    IADC Asset Integrity& Reliability Conference Example: Good and Bad Insulation Trends 9
  • 10.
    IADC Asset Integrity& Reliability Conference Basic Steps to Create an Asset Integrity Dashboard 1. Identify Critical Assets … Top drive, drawworks, engines, etc. 2. Identify Key O&M Parameters of Interest to Monitor … Asset attributes, etc. 3. Identify Key Business Cost Factors … Uptime, rig dayrate, labor rates, etc. 4. Collect Data … Gather, assess data integrity, etc. 5. Analyze Data … Transform into viable intelligence 6. Visualize and Communicate … Web-based interface, etc. 7. Refine and Improve … Lessons learned, etc. 10
  • 11.
    IADC Asset Integrity& Reliability Conference Bringing the Team Together 11
  • 12.
    IADC Asset Integrity& Reliability Conference Maximizing Limited Resources • The dashboard can provide a comprehensive picture of the real impacts to the value stream by taking the technical- focused analysis results and factoring in additional key parameters such as: – Cost (e.g., maximizing maintenance effectiveness) – Safety (e.g., avoiding injury, fatality, or damage of key assets) – Schedule (e.g., avoiding delays resulting in lost opportunities) • Allows decision-makers real insight to determine how to deploy resources to make biggest impacts to value stream • Dashboards enable informed rig prioritization, asset risk identification, and preventive maintenance optimization. 12 Maintenance resource can be maximized by leveraging a comprehensive, reliable, real-time integrated maintenance assessment of critical asset health
  • 13.
    IADC Asset Integrity& Reliability Conference Continuous Improvement Investment • Combining an asset integrity dashboard with financial data, businesses can make risk-informed decisions to provide the most value through: – Reduced non-productive time (NPT) – Improved efficiency – Improved performance – Increased drilling safety • A dashboard eliminates any blind spots creating transparency between operator, contractor and customer by giving instant visibility into the health of each rig and its critical assets. 13
  • 14.
    IADC Asset Integrity& Reliability Conference 14