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© 2015 DAXUE CONSULTING
ALL RIGHTS RESERVED
INDUSTRY 4.0
IN CHINA
SEPTEMBER, 2015
Daxue香港 上海 北京
Consulting
+86 (21) 5386 0380www.daxueconsulting.com
TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM
TABLE OF CONTENTS
1.0 INDUSTRY 4.0
•	 WHAT IS INDUSTRY 4.0?
•	 INDUSTRIAL REVOLUTION TIMELINE
•	 INDUSTRY 4.0 IN CHINA
2.0 GERMAN-CHINESE COOPERATION
•	 LEARNING FROM THE PIONEER COUNTRY
•	 AN OUTSTANDING OPPORTUNITY FOR CHINA
•	 CHINA’S INDUSTRY AND THE WEST
3.0 INDUSTRY 4.0 IN CHINA
•	 INDUSTRY 4.0 IN CHINA
4.0 WHAT THE MEDIA SAYS
•	 CHINESE MEDIA
•	 CHINESE SOCIAL MEDIA
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A fourth
industrial revolution
is taking place
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WHAT IS INDUSTRY 4.0?
Industry 4.0 connects
embedded system production
technologies and smart
production processes to
pave the way for a new
technological age
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INDUSTRIAL REVOLUTION
TIMELINE
INDUSTRY 1.0
INDUSTRY 2.0
INDUSTRY 3.0
INDUSTRY 4.0
1Industrial Revolution
Water and steam
power is used to
create mechanical
production facilities
2Industrial Revolution
Electricity lets us
create a division
of labor and mass
production
3Industrial Revolution
IT systems automate
production
lines further
4Industrial Revolution
Internet of Things
and cloud technology
automate complex
tasks
1800 1900 2000 TODAY
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FROM INDUSTRY 1.0
TO INDUSTRY 4.0
Technological advances have significantly
increased industrial productivity. A new phrase
is entering the vocabulary, thanks to a German
effort; Industry 4.0. China, as always, has its own
answer to this initiative.
The invention of the steam engine introduced
the first form of industry by powering factories
in the 19th
century, and with the use of electricity
and assembly lines in the early 20th
century,
Industry 2.0 was born and mass production was
launched.
Industry 3.0 is about automated industry which
developed thanks to the IT and electronic sectors,
starting in the 1970s. Industry has developed
further but the progress in industrial technology
was more incremental. Nowadays, a fourth
industrial revolution is taking place. This form
of manufacturing, called Industry 4.0, is about
smart factories.
1. http://www.gtai.de/GTAI/Navigation/EN/Invest/Industries/Smarter-business/Smart-technologies/smart-factory.html
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In these factories, machines and devices use
communication technologies and information
to interact with each other with the help of
digitalized protocols and processes. These
intelligent and connected machines don’t only
work, they take decisions and optimize processes
intelligently and semi-autonomously.
Huge benefits are expected due to increased
flexibility, transparency and efficiency in the
manufacturing process. In the world of Industry
4.0, the mass-production of customized goods
at a cost-effective level is possible. Shoes, for
example, won’t necessarily have to follow a strict
formula to be produced in huge quantities.
In the world of
Industry 4.0,
the mass-production of customized
goods at a cost-effective level
is possible
A fourth
industrial
revolutionis
taking place
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LEARNING FROM
THE PIONEER
COUNTRY
Economists say that if manufacturers want
to survive on the global market, they need
to implement the concept of connected and
intelligent production in the long term.
Companies as well as governments around the
world are working and investing in advanced
digitization of their industries with the aim of being
more efficient, productive and flexible. Germany
is the pioneer country in the development of
Industry 4.0.
2. http://www.dw.com/en/gabriel-pens-agreement-to-step-up-industry-40-cooperation-with-china/a-18582510
The government of Germany is investing
€200 million in order to support research and
development across universities, business and
governmental institutions. The future vision of
Industry 4.0 is already used in some German
companies,includingSAP,SiemensandDeutsche
Telekom.
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AN OUTSTANDING
OPPORTUNITY
The German government has strengthened
its intention to cooperate with China in the
development of industrial digital technology.
For China this cooperation and the notion of
implementing industry 4.0 in China in general is
said to be an outstanding opportunity. Nowadays
China’s industry is effectively in transition from
Industry2.0toIndustry3.0.Forexample,industrial
software and manufacturing execution systems
are only used in 60 % of Chinese companies.
Automation has become more and more
prevalent in China’s industry, but digitalization
is new to most of the companies in China.
Industry 4.0
can be an outstanding
opportunity for China
China’s industry
is in transition from
Industry 2.0 to
Industry 3.0
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CHINA’S INDUSTRY
AND THE WEST
Automationhasbecomemoreandmoreprevalent
in China’s industry, but digitalization is new to
most of the companies in China. The difference
between China’s industry and in the West is
still big: in Germany, the ratio is roughly 20
workers to 1 industrial robot, whereas in China
it’s roughly 10,000 workers. Although the
Industry 4.0 sector is a bit of a futuristic topic for
German industry, China has even more to invest
and even further to go in order to make industry
4.0 in China a reality.
This is why the cooperation between the two
governments has such a larger importance, as the
Chinese government hopes to find a solution for
its changing economy. Economic growth in China
is slowing down compared to previous years, and
wages of Chinese people are increasing. This
transition requires a new economic structure for
the country.
3. http://thediplomat.com/2015/05/chinas-master-plan-to-become-a-world-manufacturing-power/
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This transition requires a new economic
structure for the country. The government
is planning to make China an industrial super
power (工业强国) that can compete with the
technology and quality of the western countries.
The implementation of industry 4.0 in China
could be the opportunity to do so.
Chinese economists estimate a productivity level
increase of up to 30% with the help of Industry
4.0 in China. Unforeseen production losses could
decline by 60%.
Characteristics of industry 4.0
Process innovation
New services
R&Dadjustments
Greater
customer focus
Efficiency increases
Even more
customer-specific
adaptation
Smart
data-gathering
Smartmanufacturing
Smart industry
Energy
efficiency
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INDUSTRY 4.0
IN CHINA
The Chinese government is currently not only
undertaking investments in the development of
industry 3.0 but also in the concept of industry 4.0
in China. The government already launched a
strategy for the digitization of China’s industry
in 2007. The most important governmental body
in this area in China is the Ministry for Industry
and Information Technology (MIIT工业与信息化
部) that is promoting the so called integration of
industrialization and information, also known as
the 3i’s strategy.
While boosting the digitization for China’s way to
Industry3.0,thisprogramalsoplanstheintroduction
of Industry 4.0 in China. Other huge governmental
investments support similar matters; for example
the development of the internet of things, robots
and cloud computing.
4. http://english.gov.cn/state_council/2014/08/23/content_281474983035940.htm
5. http://www.forbes.com/sites/jacobmorgan/2014/05/13/simple-explanation-internet-things-that-anyone-can-understand/
+86 (21) 5386 0380www.daxueconsulting.com
TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM
Nevertheless, in some parts in the country the
dream about Industry 4.0 in China has come
a bit closer to reality: Sany (三一重工), China’s
largest manufacturer of machinery, is using
modern technology, with connected machines
and data about the production process being
recorded. This data is used for the optimization of
the production process. However, the production
at Sany is one of the rare examples of China’s
modern industry. That might not be the case for
long though, as more and more companies begin
to see the benefits.
6. http://www.sanygroup.com/group/en-us/
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CHALLENGES &
OPPORTUNITIES
Opportunties & challenges
for the digital transformation
and use of exponential
technologies
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CHINESE
MEDIA
“The disappearance of the demographic dividend,
the reduction of labor supply, the rise of labor
costs and the fall in manufacturing employment
aspirations of a new generation of labor form a huge
constraint on the international competitiveness of
China’s manufacturing industry. China has to be
among the first to enter the Industry 4.0 era to retain
competitiveness of manufacturing industries.
Source: http://wallstreetcn.com/node/211372
“Industry 4.0 is going to bring an era of reform to
China era. Intelligent plants, solutions companies,
and technology providers are expected to develop
to a large extent in China’s Industry 4.0.
Chinese government agrees more on Germany’s
“Industry 4.0” than America’s “Industry of Internet”
and defines the core purposes of Industry 4.0 as
intelligent manufacturing.
Source: http://mt.sohu.com/20150809/n418460363.shtml
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CHINESE
MEDIA
“Lastyear,theincreasedexposureoftheIndustry4.0
concepts have made China’s manufacturing industry
panic. People are discussing many theories, such as
the complete eradication of Taobao by Industry 4.0 in
only10years.IntheIndustry4.0era,industrialworkers
will have a more comfortable working environment
and better welfare, which is probably the thing that
a lot of Chinese entrepreneurs were not concerned
with before.
Source: http://finance.sina.com.cn/zl/international/20150115/182021307856.shtml
“Initiated by Foshan City, Guangdong Province, a
Chinese-German industrial city league containing
six cities set up on September 10, 2015, aims to
explore the connection between Industry 4.0 and
Made in China 2025.
Source: http://news.xinhuanet.com/local/2015-09/11/c_1116527308.htm
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CHINESE
SOCIAL MEDIA
[Made in China 2025 vs Germany Industry 4.0]
Academician Zhong Zhihua in Chinese Academy of
Engineering suggested: Manufacturing is the foundation
of the country and basics of a powerful nation. We
should focus more on the deep integration of information
technology and manufacturing industry.
The difference between Made in China 2025 and Germany
Industry 4.0 is their positions. China is transforming from
a big manufacturing country to a strong manufacturing
country while Germany is undergoing a transformation
from strong manufacturing country to a super power.
1
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CHINESE
SOCIAL MEDIA
Internet + manufacturing is a thing that all traditional
manufacturing industries all over the world are
struggling to transition to.
Industry 4.0 from Germany, advanced manufacturing
industry from US and Made in China 2025 from China. All
of these suggest that manufacturing industry has no way
out if it cannot integrate with internet.
2
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CHINESE
SOCIAL MEDIA
[German Industry 4.0 is a matter of great concern. Robots
grab people’s job] German industry 4.0 program is
attracting worldwide attention. Survey results show that
at least 18 million of 30 million existing jobs in Germany can
be replaced by intelligent machines and software. 86% of
the most basic types of jobs can be replaced. In absolute
terms, office work and secretarial work in the most acute
danger.
3
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About us
Daxue Consulting is a market research
company dedicated to providing the
best specially tailored, high-quality,
customer-specific data in one of
the most challenging markets in the
world; China. We leverage our unique
network of university organizations
and professors, business associates,
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consultants to find the information you
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Industry 4.0 | Daxue Consulting

  • 1.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM © 2015 DAXUE CONSULTING ALL RIGHTS RESERVED INDUSTRY 4.0 IN CHINA SEPTEMBER, 2015 Daxue香港 上海 北京 Consulting
  • 2.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM TABLE OF CONTENTS 1.0 INDUSTRY 4.0 • WHAT IS INDUSTRY 4.0? • INDUSTRIAL REVOLUTION TIMELINE • INDUSTRY 4.0 IN CHINA 2.0 GERMAN-CHINESE COOPERATION • LEARNING FROM THE PIONEER COUNTRY • AN OUTSTANDING OPPORTUNITY FOR CHINA • CHINA’S INDUSTRY AND THE WEST 3.0 INDUSTRY 4.0 IN CHINA • INDUSTRY 4.0 IN CHINA 4.0 WHAT THE MEDIA SAYS • CHINESE MEDIA • CHINESE SOCIAL MEDIA
  • 3.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM A fourth industrial revolution is taking place
  • 4.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM WHAT IS INDUSTRY 4.0? Industry 4.0 connects embedded system production technologies and smart production processes to pave the way for a new technological age
  • 5.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM INDUSTRIAL REVOLUTION TIMELINE INDUSTRY 1.0 INDUSTRY 2.0 INDUSTRY 3.0 INDUSTRY 4.0 1Industrial Revolution Water and steam power is used to create mechanical production facilities 2Industrial Revolution Electricity lets us create a division of labor and mass production 3Industrial Revolution IT systems automate production lines further 4Industrial Revolution Internet of Things and cloud technology automate complex tasks 1800 1900 2000 TODAY
  • 6.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM FROM INDUSTRY 1.0 TO INDUSTRY 4.0 Technological advances have significantly increased industrial productivity. A new phrase is entering the vocabulary, thanks to a German effort; Industry 4.0. China, as always, has its own answer to this initiative. The invention of the steam engine introduced the first form of industry by powering factories in the 19th century, and with the use of electricity and assembly lines in the early 20th century, Industry 2.0 was born and mass production was launched. Industry 3.0 is about automated industry which developed thanks to the IT and electronic sectors, starting in the 1970s. Industry has developed further but the progress in industrial technology was more incremental. Nowadays, a fourth industrial revolution is taking place. This form of manufacturing, called Industry 4.0, is about smart factories. 1. http://www.gtai.de/GTAI/Navigation/EN/Invest/Industries/Smarter-business/Smart-technologies/smart-factory.html
  • 7.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM In these factories, machines and devices use communication technologies and information to interact with each other with the help of digitalized protocols and processes. These intelligent and connected machines don’t only work, they take decisions and optimize processes intelligently and semi-autonomously. Huge benefits are expected due to increased flexibility, transparency and efficiency in the manufacturing process. In the world of Industry 4.0, the mass-production of customized goods at a cost-effective level is possible. Shoes, for example, won’t necessarily have to follow a strict formula to be produced in huge quantities. In the world of Industry 4.0, the mass-production of customized goods at a cost-effective level is possible A fourth industrial revolutionis taking place
  • 8.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM LEARNING FROM THE PIONEER COUNTRY Economists say that if manufacturers want to survive on the global market, they need to implement the concept of connected and intelligent production in the long term. Companies as well as governments around the world are working and investing in advanced digitization of their industries with the aim of being more efficient, productive and flexible. Germany is the pioneer country in the development of Industry 4.0. 2. http://www.dw.com/en/gabriel-pens-agreement-to-step-up-industry-40-cooperation-with-china/a-18582510 The government of Germany is investing €200 million in order to support research and development across universities, business and governmental institutions. The future vision of Industry 4.0 is already used in some German companies,includingSAP,SiemensandDeutsche Telekom.
  • 9.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM AN OUTSTANDING OPPORTUNITY The German government has strengthened its intention to cooperate with China in the development of industrial digital technology. For China this cooperation and the notion of implementing industry 4.0 in China in general is said to be an outstanding opportunity. Nowadays China’s industry is effectively in transition from Industry2.0toIndustry3.0.Forexample,industrial software and manufacturing execution systems are only used in 60 % of Chinese companies. Automation has become more and more prevalent in China’s industry, but digitalization is new to most of the companies in China. Industry 4.0 can be an outstanding opportunity for China China’s industry is in transition from Industry 2.0 to Industry 3.0
  • 10.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM CHINA’S INDUSTRY AND THE WEST Automationhasbecomemoreandmoreprevalent in China’s industry, but digitalization is new to most of the companies in China. The difference between China’s industry and in the West is still big: in Germany, the ratio is roughly 20 workers to 1 industrial robot, whereas in China it’s roughly 10,000 workers. Although the Industry 4.0 sector is a bit of a futuristic topic for German industry, China has even more to invest and even further to go in order to make industry 4.0 in China a reality. This is why the cooperation between the two governments has such a larger importance, as the Chinese government hopes to find a solution for its changing economy. Economic growth in China is slowing down compared to previous years, and wages of Chinese people are increasing. This transition requires a new economic structure for the country. 3. http://thediplomat.com/2015/05/chinas-master-plan-to-become-a-world-manufacturing-power/
  • 11.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM This transition requires a new economic structure for the country. The government is planning to make China an industrial super power (工业强国) that can compete with the technology and quality of the western countries. The implementation of industry 4.0 in China could be the opportunity to do so. Chinese economists estimate a productivity level increase of up to 30% with the help of Industry 4.0 in China. Unforeseen production losses could decline by 60%. Characteristics of industry 4.0 Process innovation New services R&Dadjustments Greater customer focus Efficiency increases Even more customer-specific adaptation Smart data-gathering Smartmanufacturing Smart industry Energy efficiency
  • 12.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM INDUSTRY 4.0 IN CHINA The Chinese government is currently not only undertaking investments in the development of industry 3.0 but also in the concept of industry 4.0 in China. The government already launched a strategy for the digitization of China’s industry in 2007. The most important governmental body in this area in China is the Ministry for Industry and Information Technology (MIIT工业与信息化 部) that is promoting the so called integration of industrialization and information, also known as the 3i’s strategy. While boosting the digitization for China’s way to Industry3.0,thisprogramalsoplanstheintroduction of Industry 4.0 in China. Other huge governmental investments support similar matters; for example the development of the internet of things, robots and cloud computing. 4. http://english.gov.cn/state_council/2014/08/23/content_281474983035940.htm 5. http://www.forbes.com/sites/jacobmorgan/2014/05/13/simple-explanation-internet-things-that-anyone-can-understand/
  • 13.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM Nevertheless, in some parts in the country the dream about Industry 4.0 in China has come a bit closer to reality: Sany (三一重工), China’s largest manufacturer of machinery, is using modern technology, with connected machines and data about the production process being recorded. This data is used for the optimization of the production process. However, the production at Sany is one of the rare examples of China’s modern industry. That might not be the case for long though, as more and more companies begin to see the benefits. 6. http://www.sanygroup.com/group/en-us/
  • 14.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM CHALLENGES & OPPORTUNITIES Opportunties & challenges for the digital transformation and use of exponential technologies
  • 15.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM CHINESE MEDIA “The disappearance of the demographic dividend, the reduction of labor supply, the rise of labor costs and the fall in manufacturing employment aspirations of a new generation of labor form a huge constraint on the international competitiveness of China’s manufacturing industry. China has to be among the first to enter the Industry 4.0 era to retain competitiveness of manufacturing industries. Source: http://wallstreetcn.com/node/211372 “Industry 4.0 is going to bring an era of reform to China era. Intelligent plants, solutions companies, and technology providers are expected to develop to a large extent in China’s Industry 4.0. Chinese government agrees more on Germany’s “Industry 4.0” than America’s “Industry of Internet” and defines the core purposes of Industry 4.0 as intelligent manufacturing. Source: http://mt.sohu.com/20150809/n418460363.shtml
  • 16.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM CHINESE MEDIA “Lastyear,theincreasedexposureoftheIndustry4.0 concepts have made China’s manufacturing industry panic. People are discussing many theories, such as the complete eradication of Taobao by Industry 4.0 in only10years.IntheIndustry4.0era,industrialworkers will have a more comfortable working environment and better welfare, which is probably the thing that a lot of Chinese entrepreneurs were not concerned with before. Source: http://finance.sina.com.cn/zl/international/20150115/182021307856.shtml “Initiated by Foshan City, Guangdong Province, a Chinese-German industrial city league containing six cities set up on September 10, 2015, aims to explore the connection between Industry 4.0 and Made in China 2025. Source: http://news.xinhuanet.com/local/2015-09/11/c_1116527308.htm
  • 17.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM CHINESE SOCIAL MEDIA [Made in China 2025 vs Germany Industry 4.0] Academician Zhong Zhihua in Chinese Academy of Engineering suggested: Manufacturing is the foundation of the country and basics of a powerful nation. We should focus more on the deep integration of information technology and manufacturing industry. The difference between Made in China 2025 and Germany Industry 4.0 is their positions. China is transforming from a big manufacturing country to a strong manufacturing country while Germany is undergoing a transformation from strong manufacturing country to a super power. 1
  • 18.
    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM CHINESE SOCIAL MEDIA Internet + manufacturing is a thing that all traditional manufacturing industries all over the world are struggling to transition to. Industry 4.0 from Germany, advanced manufacturing industry from US and Made in China 2025 from China. All of these suggest that manufacturing industry has no way out if it cannot integrate with internet. 2
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    +86 (21) 53860380www.daxueconsulting.com TO ACCESS MORE INFORMATION ON INDUSTRY 4.0 IN CHINA, PLEASE CONTACT DX@DAXUECONSULTING.COM CHINESE SOCIAL MEDIA [German Industry 4.0 is a matter of great concern. Robots grab people’s job] German industry 4.0 program is attracting worldwide attention. Survey results show that at least 18 million of 30 million existing jobs in Germany can be replaced by intelligent machines and software. 86% of the most basic types of jobs can be replaced. In absolute terms, office work and secretarial work in the most acute danger. 3
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