SlideShare a Scribd company logo
INDUSTRY 4.0 INNOVATION GAP:
MANUFACTURERS AND COLLEGES SHOULD DRAW
INSPIRATION FROM GERMAN PIONEERS
Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 2
Industry 4.0 Innovation Gap
Introduction
Manufacturing in the U.S. and Canada is marked by negative stereotypes left behind from 1955; repetitive and
simplistic duties in grimy workplaces, without a chance to change or advance a career, are the images most
people see when they imagine what it means to work in a factory. But, a new future for manufacturing is here—
it is Industry 4.0.
Industry 4.0, or the Smart Factory, represents a paradigm shift from the assembly lines popularized by the U.S.
automotive industry. Whereas the values typified by those initial factories prioritized profitability over people
and safety standards, modern manufacturing has evolved to place an equally high value on clean technology,
renewable energy, robotics, and on-demand, yet affordable, customization. What this means for manufacturing
is not only a new way of production, but new skill requirements for workers.
What is Industry 4.0?
In countries such as Germany and Japan, Industry 4.0 is a well-established approach in manufacturing. But
in North America, companies are falling significantly behind. They have yet to make meaningful strides in the
transition to Industry 4.0 and remain relatively ignorant of its practices and benefits. Mention the phrase to
most U.S. or Canadian manufacturing executives and you’re likely to get a lot of raised eyebrows, notes a 2015
McKinsey article.1
“If they’ve heard of it, they are likely confused about what it is. If they haven’t heard of it, they’re likely to be
skeptical of what they see as yet another piece of marketing hype, an empty catchphrase,” write Cornelius Baur,
Senior Partner, and Dominik Wee, Partner, both based in McKinsey’s Munich office. “And yet a closer look at
what’s behind Industry 4.0 reveals some powerful emerging currents with strong potential to change the way
factories work.”2
The McKinsey article contextualizes the name, which it calls the “fourth major upheaval in modern
manufacturing,” within the “lean revolution of the 1970s, the outsourcing phenomenon of the 1990s, and the
automation that took off in the 2000s.”3
What is clear is that Industry 4.0, whether it’s technically a revolution,
lies at the intersection of major “disruptions” from the likes of big data and analytics and advanced robotics.
“Smart Manufacturing applies information and manufacturing intelligence to integrate the voice, demands and
intelligence of the ‘customer’ throughout the entire manufacturing supply chain,” adds the Smart Manufacturing
Leadership Coalition. “This enables a coordinated and performance-oriented manufacturing enterprise that
quickly responds to the customer and minimizes energy and material usage while maximizing environmental
sustainability, health and safety, and economic competitiveness.”4
Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 3
Industry 4.0 Innovation Gap
1784:
Water and
Steam Power
Industry 1.0
1870:
Electrical
Industry 2.0
1969:
Information
Technology and
Electronics
Industry 3.0
Now: Robotics,
Artifical Intelligence,
and Big Data
Industry 4.0
Industry 4.0, which is often referred to as the “fourth industrial revolution,” relates to what is called the Internet
of Things. This new ecosystem, in which everyday objects are “plugged into” the Internet, transforms traditional
factories to smart ones. “Here, machines ‘talk’ to products and other machines, objects deliver decision-critical
data, and information is processed and distributed in real time resulting in profound changes to the entire
industrial ecosystem,” according to an Accenture article.5
(The common timeline of industrial revolutions is
Industry 1.0 relates to the 18th century’s water and steam power; Industry 2.0 to the 19th century’s electrical
energy; and Industry 3.0 to the 1970s, with information technology (IT) and electronics.)
This kind of connectivity and interfacing is something that people are familiar with in their private lives, as when
a cell phone “talks” to the car, says Thomas Lichtenberger, President at Festo Didactic North America, a leading
provider of technical education equipment and training. “This kind of communication, where every device
communicates with another and exchanges information, is getting smarter and smarter,” Lichtenberger says.
“We are familiar with it in our private life, but this is exactly what is happening now in industry.”
The Internet of Things (IoT), notes a 2014 WIRED article, “is far bigger than anyone realizes.” In the article,
Daniel Burrus, founder and CEO of Burrus Research, writes that IoT “revolves around increased machine-to-
machine communication; it’s built on cloud computing and networks of data-gathering sensors; it’s mobile,
virtual, and instantaneous connection; and they say it’s going to make everything in our lives from streetlights
to seaports ‘smart.’”6
Four Industrial Revolutions:
Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 4
Industry 4.0 Innovation Gap
Industry 4.0 Pioneers
Announcing a national Advanced Manufacturing Partnership (AMP) at Carnegie Mellon University in 2011, U.S.
President Barack Obama allocated more than $500 million to the effort, which the White House describes as a
joint investment of industry, higher education, and the federal government in “emerging technologies that will
create high quality manufacturing jobs and enhance our global competitiveness.” The president referred in his
remarks to a “renaissance in American manufacturing.” That renaissance, which is still in the making, takes its
cue in part from German leadership in advanced manufacturing.­7
That leadership became apparent in 2008, when Germany’s manufacturing sector did “exceedingly well,”
while most of the industrialized world was reeling during the financial crisis, notes the American Society of
Mechanical Engineers.8
A 2014 “Wall Street Journal” article suggests that U.S. manufacturers can look to
Germany’s success as a model.9
And in 2016, U.S. Secretary of Commerce Penny Pritzker said the “fourth
industrial revolution” is changing products in pockets and homes alike and “is shifting the very nature of
work for our people.” Secretary Pritzker notes that President Obama’s inspiration for the National Network for
Manufacturing Innovation was the Fraunhofer Institutes,10
Germany’s leading applied research organization,
which employs 24,000 people across 67 institutes.11
The International Society of Automation further illustrates the point by comparing the way other countries are
now adopting technology to drive significant innovation to how Japan used automation and robotics in the
late 1990s to significantly increase its market share of the automotive industry. During Japan’s ascension in
automotive production, the U.S. had access to the same technology but did not use it. That cost the U.S. more
than half of its market share.12
Despite the warnings, industry in North America, however, isn’t prepared for the fast-evolving landscape, and
it clings too often to outdated techniques and approaches to production. This is not merely a question of taste
or philosophy. Companies that fail to embrace advanced manufacturing risk overpaying for underperforming
plants.
Only 33 percent of the more than 2,000 companies from 26 countries that PwC surveyed in its 2016 report
“Industry 4.0: Building the digital enterprise” said that their companies had achieved appropriate levels of
advanced digitization today. By 2020, 70 percent expected to meet that mark. Industry 4.0 will revolutionize
industrial production, according to the report, to the tune globally of $493 billion annually in increased digital
revenue until 2020, and $421 billion globally in annual cost reduction in the same time span. That means that
between 2015 and 2020, those surveyed, on average, expected to reduce their annual costs by an average of
3.6 percent, and to generate 2.9 percent more in increased revenue per year yielding a net gain of 6.5 percent.13
Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 5
Industry 4.0 Innovation Gap
Ready or Not: Industry 4.0 Arrives in North America
That optimism for the future governed the statistics in the U.S. and Canada as well, where 37 percent of those
surveyed in the PwC study expected revenue gains exceeding 20 percent in the next five years, and 39 percent
thought they would reduce their costs over that same span by more than 20 percent. Half expected to increase
their efficiency by more than a fifth by 2020.14
As PwC’s data clearly demonstrates, Industry 4.0 isn’t a lofty theory; it’s already in practice. Significant
investments in Industry 4.0 will amount globally to $907 billion per year until 2020, according to the study.15
“Don’t buy the hype. Buy the reality. Industry 4.0 will be a huge boon to companies that fully understand what
it means for them,” noted Reinhard Geissbauer, Jesper Vedsø, and Stefan Schrauf in their article “A Strategist’s
Guide to Industry 4.0” in PwC’s Strategy + Business. “Change of this nature will transcend your company’s
boundaries – and probably the national boundaries of the countries where you do business.”16
Impact on Higher Education
For colleges and universities with manufacturing-related degrees and certifications, Industry 4.0 also signals
changes. New workers entering manufacturing today need new skills and higher levels of education than
workers did a decade ago. By 2018, 38 percent of workers in manufacturing will have some post-secondary
education, according to the Georgetown University Center for Education and the Workforce report “Help
Wanted: Projections of Jobs and Education Requirements Through 2018.” In 2008, 34 percent of workers in
Most companies are
still working to achieve
advanced levels of
digitization, but are
optimistic about meeting
the mark soon.
Industry 4.0 Ready
Embracing Industry 4.0
2016 2020
33%
2016 2020
77%
Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 6
Industry 4.0 Innovation Gap
the industry had some training beyond high school. While the predicted increase in necessary educational
attainment is small, the authors of the report point to automation of routine functions as the cause. As
machines and robots increasingly do the rote responsibilities of workers, employers will seek to hire individuals
with more training to complete higher-level tasks.17
Research from the National Skills Coalition (NSC) comparing the available jobs by skill type and the number of
workers available to fill them, further confirms the need to adapt training. According to NSC, 54 percent of jobs
in the U.S. are considered middle skills jobs – those that require more than a high school diploma but not a four-
year degree – but only 44 percent of the workforce have the skills needed for these positions. Comparatively,
more than 20 percent of the workforce is trained for low skill positions, while the positions themselves make
up about 15 percent of job demand. Based on this data, there is an obvious opportunity to engage the U.S.
workforce in higher levels of education to fill the need of middle skill jobs.18
These two trends will require higher education institutions to increasingly be in-tune with the changing industry
and skills requirements. So far however, higher education as a whole is lagging behind in meeting the needs of
employers. Even more telling is that administrators don’t seem to realize it.
A 2013 Lumina Foundation Gallup study found that just 11 percent of business leaders agreed strongly that
college graduates are prepared for the kinds of jobs they are seeking to fill. That number departs significantly
from the 96 percent of college and university chief academic officers who were extremely or somewhat
confident that their institutions prepare students for their future careers.19
But, there are some, like Jeff Selingo, author of the book “There Is Life After College: What Parents and Students
Should Know About Navigating School to Prepare for the Jobs of Tomorrow,” who lay some of the blame on
workers themselves.
“In a day and age when careers and industries expand and contract at an alarming speed, workers can’t expect
that their undergraduate or even graduate education will be enough to sustain them for their entire working
life,” Selingo writes in a LinkedIn post. “Nor can workers expect that companies will invest in every facet of
their professional development, given that today’s workers switch jobs and careers much more than their
counterparts in the past.”20
So as colleges and universities change their curricula to teach the new skills required by Industry 4.0, it is clear
students who want to enter manufacturing must also adapt a life-long learning mentality. The title alone of the
“Harvard Business Review” article “Employers Aren’t Just Whining – the ‘Skills Gap’ Is Real” by James Bessen, a
Boston University School of Law economist, is telling. Bessen writes:
Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 7
Industry 4.0 Innovation Gap
70% 69%
67% 60%
Computer Skills Problem Solving Skills
Basic Technical Training Math Skills
“Those workers who acquire the latest skills earn good pay; those employers who hire the right workers and
train them well can realize the competitive advantages that come with new technologies.”
The scope of the skills gap varies according to industry and location, but a survey of more than 450
manufacturing executives conducted by the Manufacturing Institute and Deloitte yielded the following areas
in which manufacturing employees were most deficient: technology and computer skills (70 percent), problem
solving skills (69 percent), basic technical training (67 percent), and math skills (60 percent).22
Changing the Image of Manufacturing
There are also cultural challenges that may complicate the pipeline to advanced manufacturing. “In the
United States, there can be a ‘uniquely American’ view of manufacturing that comes from the loss of so many
manufacturing jobs in the past 30 years due to globalization, the North American Free Trade Agreement (NAFTA)
treaties, and jobs moving to East Asia and to Mexico,” says Mike Nager, Business Development Manager at
Festo. “When graduates consider a career in manufacturing, or when their parents consider those sorts of jobs
for their kids, there tends to be a very sour taste in their mouths, because the manufacturing they remember is
from their grandparents’ days,” Nager says.
New production
processes require
new skills, here is
what employers
are looking for:
Wanted: Industry 4.0 Skills
Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 8
Industry 4.0 Innovation Gap
In Germany, where the Festo Group has operated for nearly a century, that stigma doesn’t exist. “Germany
never shed its manufacturing base. It created many of the technologies that we are using today,” Nager says.
Advanced manufacturing, which is on the rise in the United States and Canada, presents a very different
environment than the sweatshops and poor conditions, lack of job security, and closing of plants that used to
typify North American manufacturing.
“When a new plant opens up – no matter what they’re manufacturing – it’s typically well-lit. It’s clean. You
can eat off the floors,” Nager says. “It’s sophisticated. It’s robot programming. It’s very high end, and it’s very
technical.”
As those sorts of plants proliferate in Europe and Japan, North America lags behind considerably. That’s a
danger that troubles Daniela Vidal, the Director of Opportunity Development at the University of Southern
Indiana. (More on the work she is doing below in a case study.)
“With the rapid pace of change that we are experiencing globally in technology, our industrial base really needs
to embrace moving into the 21st century,” she says. “Or they’re really going to fall behind or disappear. If there’s
a real disruption in the market, they’re not going to survive unless they have their eye on the ball.”
Training for Industry 4.0
Advanced Manufacturing has been somewhat of a blind spot in higher education for some time, and Industry
4.0, which is still a brand new concept, isn’t yet getting the attention it deserves.
“Advanced Manufacturing is a very viable option for people at the technician, engineering, and professional
levels to consider,” says Nager, who works with colleges and universities in North America that aim to create
innovative, robust and effective advanced manufacturing curricula for their career and technical education
programs. Festo equipment is increasingly being used in laboratories and classrooms in the U.S. and Canada to
teach hands-on technical skills.
There are however slight shifts happening that signal a pending change. STEM (science, technology,
engineering, and mathematics) programs – particularly engineering programs – throughout the U.S. and Canada
are undergoing some soul-searching about their curricula and how well their courses are serving students in
their post-graduation job searches, according to Nager, who is hearing from employers who crave more talent
that has graduated from more holistic educational training.
“What I’ve heard time and time again is that they want the engineers to be able to form into teams,” he says.
Executives want their employees to know how to communicate with their bosses, with their team members, and
Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 9
Industry 4.0 Innovation Gap
also with colleagues across disciplines. Mechanical and electrical engineers can no longer afford to remain in
silos. They not only need to communicate well and work well together, but they also need to work with business
colleagues and those across the company. But, colleges often mirror these partitions with departments and
degree paths that are equally disconnected. “There’s a culture that has to be overcome,” Nager says.
To help overcome that culture, it’s vital to bridge the gap between industry and the academic sector. “This is not
strong enough,” says Lichtenberger. Four-year institutions in North America tend to approach practical training
in a different way than do high schools or two-year colleges. There’s a need, according to Lichtenberger, for
more focus on solution-driven training if there is to be a closing of the skills gap in advanced manufacturing.
“Everything is global now, and everything is getting much more complicated,” he says.
Where the technological innovation space, in which mobile apps and start-ups receive so much attention, is
both saturated and high-risk, advanced manufacturing is just as innovative, and it actually changes the world.
It’s essential, according to Lichtenberger, to consider the truly impactful rather than focusing exclusively on the
most hyped.
There’s a need, according to Lichtenberger, for more focus on solution-driven traning if there
is to be a closing of the skills gap in advanced manufacturing.
In an increasingly-complicated economy, young people and those seeking to change careers need to be trained
for tomorrow’s jobs in “smart” factories, where workers need to both understand how each element of the
production apparatus work, and also have the confidence and skill set to embrace change and “disruptions.”
“In the past, you had a technician telling the machine what to do and how to do it and coordinating everything.
In the future, it will be the other way around,” Lichtenberger says. “The machine will tell the worker what he or
she is supposed to do.”
The future will not be the stuff of science fiction, where robots displace human workers, however. There is a
growing need for skilled workers. By 2020, advanced manufacturing practices will create 2.1 million new jobs,
says the World Economic Forum.23
Many of those jobs will require new skills such as managing and interpreting
the data that “smart” factories gather on a perpetual basis. That data can point to areas that need to be
retooled or overhauled, as well as to aspects of production that are proving very successful.
While all these aspects of Industry 4.0 have not been fully realized, “we have to prepare our students and
workers very early in their careers,” Lichtenberger says.
Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 10
Industry 4.0 Innovation Gap
The Holy Grail here, if the technology and talent can match up, is an increase in flexibility in production.
Previously, according to Lichtenberger, companies had to make a tough decision at a fork in the manufacturing
road: opt for mass-producing low cost products, or instead customize single pieces, that come with a higher
price tag.
Consumers who could afford the latter got just what they needed at an expensive price, while those with more
limited means had to tailor their needs to what was already mass produced, even if it literally didn’t fit. “With
Industry 4.0 and all the communications and smart technology, they can be low cost and still be very flexible,”
Lichtenberger says.
Nager agrees. “The advantage for the consumer is that you’ll be able to pay the same – or close to the same –
price for the customized products as you do for the mass-produced products,” he says.
By handing the decision back over to the customer, Industry 4.0 delivers what the customer wants to buy
rather than what best suits the manufacturer to make, according to Nager, although the new paradigm also
helps manufacturers deliver the customized products much more cheaply. One example of how this works is
monitoring energy use.
“Imagine a plant that has a variable energy cost that’s not fixed at a certain number of cents per kilowatt hours.
It actually varies during the day depending on how much load there is and how much the utilities are providing,”
Nager says. Skilled employees can curate and analyze all of that information and know exactly what it costs to
make a particular item. High-energy operations could be moved to off-peak times if the factory is sufficiently
flexible.
“The result might be a couple of percentages of savings on cost, which in the manufacturing industry is huge,”
Nager says.
Given the interdisciplinary and multidisciplinary nature of the changes that are already occurring, it’s a ripe time
for higher education to partner with industry – particularly those that are pioneering in the Industry 4.0 space –
to ensure that tomorrow’s workforce is ready for the challenges of tomorrow’s workplace.
Case Study: Students Learn in Cyber Factories at University of Southern Indiana
The reactions that Daniela Vidal, the director of opportunity development at the University of Southern Indiana,
gets from industry leaders and other guests that she leads on tours of the university’s Cyber Physical (CP)
Factory speak for themselves.
Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 11
Industry 4.0 Innovation Gap
Visitors who see the equipment – eight modules, each of which has different components that perform specific
manufacturing processes – are “blown away,” according to Vidal. “They are very excited. A lot of times we get
comments like, ‘Oh. I wish I was back in school.’”
The CP Factory, which the university purchased from Festo Didactic in 2012 and which Festo is helping the
university use to train students and faculty in advanced manufacturing, can be used to teach a wide variety of
skills, to both beginner and advanced students. The lab, according to Vidal, has an automated storage retrieval
system, a robot, a press, a drill, and a system that helps check for quality control. There are screens and
controls on both sides of the modules, so students can surround the equipment and work on different tasks
simultaneously.
Visitors who see the equipment are “blown away,” according to Vidal. “They are very excited.
A lot of times we get comments like, ‘Oh. I wish I was back in school.’”
The equipment, which the university purchased with federal grant monies, has actually proven more advanced
than industry in the region, where companies tend to operate very traditionally. “They say they need it. They say
they want it all the time,” Vidal says, but local companies haven’t yet afforded their employees enough time to
train in advanced manufacturing. She plans to spread awareness among those businesses.
“We have a very mature manufacturing base here. We are one of the oldest, most mature manufacturing bases
in the country,” she says.
It doesn’t bother Vidal at all that higher education is being cast in the role not only of training students, but also
of teaching industry. In fact, she sees that as a vital role for higher education. “The university should be the one
helping our industry see what the rest of the world is doing,” she says. “We are in the forefront helping industry
advance.”
There’s been particular interest from the local naval base, which is also a federal research lab, and Vidal is
seeking grant money to produce a mobile Industry 4.0 truck that can go to rural areas and spread the gospel of
advanced manufacturing to people who aren’t sufficiently aware of its potential and growth.
“The idea is not just to upgrade and modernize the established industry, but we are also pushing for
entrepreneurial activity,” she says.
Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 12
Industry 4.0 Innovation Gap
Vidal, who has an extensive background in LEAN manufacturing, selected the Festo equipment in 2012 after a
2010 trip to Germany, where she was drawn to the flexible modules that she saw at the University of Stuttgart.
The University of Southern Indiana was starting a new program at the time, which built on existing advanced
manufacturing and industrial supervision programs (both four-year) in the Engineering Department. There was
also a new facility under construction at the time which became the Applied Engineering Center. Funding from
the U.S. Department of Energy helped construct the automation lab.
One of the most impressive features of the lab, Vidal says, is its flexibility, which reflects real needs in industry.
“You need to be able to move the equipment around to be able to serve your flow, and not the other way
around,” she says. And because each of the modules has a single plug, which controls power, air, and all the
utilities, combined with the RFID chips on the carriers that direct the part to the machine based on instructions
that can easily be changed, they system is very flexible indeed.
“You can unplug the modules and reconfigure them in a different layout to maximize throughput or to address
bottlenecks, and all you have to do is plug it back in. It takes five minutes,” Vidal says. “Then you can run
the simulation again and see what effect it has on production rates and quality.” That students don’t need to
reprogram the modules each time makes the lab even more user-friendly.
Vidal is excited to better implement the modules and automation training into both junior- and senior-level
courses, as well as graduate-level curricula.
“This is something that we can use in at least seven or eight different classes, from engineering to advanced
manufacturing and industrial supervision to our Master of Industrial Management and even our Master of
Business Administration, which has a class called decision sciences,” she says. “This equipment is very helpful
in taking something that’s only been done in theory and giving students the ability to see it in practice.”
And to those in industry who are still skeptical of the paradigm shift, Vidal is prepared to present a business
case for change.
“It’s not a pie in the sky or going after the next fad. It’s real. It’s tangible,” she says. “Here’s the path for your
business to upgrade and pivot to survive in this new economy.”
An Evolving Space with a Bright Future
As is always the case with cutting-edge developments, there will be some false starts, many evolutions, and
plenty of rapid change. New technologies and new products are surfacing regularly, and Industry 4.0 is certainly
in a state of evolution.
Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 13
Industry 4.0 Innovation Gap
For companies looking to adopt Industry 4.0 and colleges and universities educating students for these advanced
manufacturing jobs, the time is ripe for a more earnest, committed, and creative “handshake.”
“Extremely close collaboration between industry and education is needed, because what is needed in industry is
changing almost on a monthly basis,” Lichtenberger says.
There have always been those in industry and in education who have done a poor job of reading crystal balls.
Many denounced the printing press, and even more came late to the realization of the Internet’s significance.
There have been countless examples in between, and there will be many more. At risk for both industry and
higher education in the U.S. and Canada is seriously underestimating a major revolution due to an inability to
overcome an outdated culture that too often stigmatizes manufacturing.
Extremely close collaboration between industry and education is needed, because what is
needed in industry is changing almost on a monthly basis,” Lichtenberger says.
Many North American parents consider it taboo to send their children to college to study manufacturing. “Very
often, the image of manufacturing from the broader population in North America is that it’s dirty and that it’s not
really desirable for young people to go into,” Lichtenberger says. It would be a squandered opportunity, with
widespread implications, if North America can’t look over the Atlantic and learn from the positive image and
reputation that advanced manufacturing has had in Germany.
In January 2015, the authors of the McKinsey article surveyed 300 manufacturing leaders, and found that just 48
percent considered themselves ready for Industry 4.0. Among suppliers, 78 percent felt prepared, according to
the authors. Those numbers will continue to shift, which leaves employers and colleges and universities with a
choice: Do they want to be early adopters, or do they want to have to undergo radical change down the road to
catch up with those who have left them behind?
Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 14
Industry 4.0 Innovation Gap
	 Works Cited
1	
Cornelius Baur and Dominik Wee. “Manufacturing’s next act.” June 2015. McKinsey  Company. Url: http://
www.mckinsey.com/business-functions/operations/our-insights/manufacturings-next-act
2 	
Cornelius Baur and Dominik Wee. “Manufacturing’s next act.” June 2015. McKinsey  Company. Url: http://
www.mckinsey.com/business-functions/operations/our-insights/manufacturings-next-act
3	
Cornelius Baur and Dominik Wee. “Manufacturing’s next act.” June 2015. McKinsey  Company. Url: http://
www.mckinsey.com/business-functions/operations/our-insights/manufacturings-next-act
4	
Smart Manufacturing Leadership Coalition. “Implementing 21st Century Smart Manufacturing: Workshop
Summary Report.” June 24, 2011. Url: https://www.smartmanufacturingcoalition.org/sites/default/files/
implementing_21st_century_smart_manufacturing_report_2011_0.pdf
5	
Accenture. “Are you ready for Digital Industry 4.0?” Url: https://www.accenture.com/us-en/digital-industry-
index
6	
Daniel Burrus. “The Internet of Things Is Far Bigger Than Anyone Realizes.” November 2015. In WIRED. Url:
http://www.wired.com/insights/2014/11/the-internet-of-things-bigger/
7	
White House press release. “President Obama Launches Advanced Manufacturing Partnership.” June 24,
2011. Url: https://www.whitehouse.gov/the-press-office/2011/06/24/president-obama-launches-advanced-
manufacturing-partnership
8	
Charles W. Wessner. “How Does Germany Do It?” November 2013. The American Society of Mechanical
Engineer. Url: https://www.asme.org/engineering-topics/articles/manufacturing-processing/how-does-
germany-do-it
9	
Chase Gummer. “Behind Germany’s Success Story in Manufacturing.” June 1, 2014. In Wall Street Journal. Url:
http://www.wsj.com/articles/behind-germanys-success-story-in-manufacturing-1401473946
10	
U.S. Department of Commerce press release. “U.S. Secretary of Commerce Penny Pritzker Discusses
Importance of Advanced Manufacturing at 2016 Hannover Messe Economic Forum.” April 24, 2016. Url:
https://www.commerce.gov/news/secretary-speeches/2016/04/us-secretary-commerce-penny-pritzker-
discusses-importance-advanced
11
	 Source: http://www.fraunhofer.de/en/about-fraunhofer/profile/facts-and-figures.html
12	
Bill Lydon. “Industry 4.0: Intelligent and flexible production.” May/June 2016 URL: https://www.isa.org/
intech/20160601/#sthash.MrefM2I6.dpuf
Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 15
Industry 4.0 Innovation Gap
13	
PwC. “Industry 4.0: Building the digital enterprise.” April 2016. Url: http://www.pwc.com/gx/en/industries/
industries-4.0/landing-page/industry-4.0-building-your-digital-enterprise-april-2016.pdf
14	
PwC. “Industry 4.0: Building the digital enterprise.” April 2016. Url: http://www.pwc.com/gx/en/industries/
industries-4.0/landing-page/industry-4.0-building-your-digital-enterprise-april-2016.pdf
15	
PwC. “Industry 4.0: Building the digital enterprise.” April 2016. Url: http://www.pwc.com/gx/en/industries/
industries-4.0/landing-page/industry-4.0-building-your-digital-enterprise-april-2016.pdf
16	
Reinhard Geissbauer, Jesper Vedsø, and Stefan Schrauf. “A Strategist’s Guide to Industry 4.0.” May 9, 2016.
In Strategy + Business. Url: http://www.strategy-business.com/article/A-Strategists-Guide-to-Industry-4.0
17	
Anthony P. Carnevale, Nicole Smith, Jeff Strohl. Georgetown University Center on Education and the
Workforce. “Help Wanted: Projections of Jobs and Education Requirements Through 2018.” June 2010. URL:
https://cew.georgetown.edu/wp-content/uploads/2014/12/fullreport.pdf
18	
National Schools Coaliton. “Congress Should Invest in Adult Basic Education” fact sheet. 2016.
19	
2013 Lumina/Gallup study. “What America Needs to Know About Higher Education Redesign.” Url: https://
www.luminafoundation.org/news-and-events/today-s-business-leaders-say-it-s-what-you-know-not-where-
you-go-when-making-hiring-decisions-new-study-shows
20	
Jeff Selingo. “The Future of Learning for Our Careers is Up to Us.” March 28, 2016. On LinkedIn. Url: https://
www.linkedin.com/pulse/future-learning-our-careers-up-us-jeff-selingo
21	
James Bessen. “Employers Aren’t Just Whining – the “Skills Gap” Is Real.” August 25, 2014. In Harvard
Business Review. Url: https://hbr.org/2014/08/employers-arent-just-whining-the-skills-gap-is-real/
22	
Deloitte and the Manufacturing Institute. “The Skills Gap in U.S. Manufacturing: 2015 and Beyond.” 2015.
Url: http://www.themanufacturinginstitute.org/~/media/827DBC76533942679A15EF7067A704CD.ashx
23	
World Economic Forum. “Five Million Jobs By 2020: the Real Challenge of the Fourth Industrial Revolution.”
January 18, 2016. URL: https://www.weforum.org/press/2016/01/five-million-jobs-by-2020-the-real-
challenge-of-the-fourth-industrial-revolution/

More Related Content

What's hot

Sf ind embracing the revolution_1.1_lr (2)
Sf ind embracing the revolution_1.1_lr (2)Sf ind embracing the revolution_1.1_lr (2)
Sf ind embracing the revolution_1.1_lr (2)
Eugene Smethurst
 
Industry 4.0 Changes Everything
Industry 4.0 Changes Everything Industry 4.0 Changes Everything
Industry 4.0 Changes Everything
Imaginet
 
“Keeping pace with technological change: The role of capabilities and dynamis...
“Keeping pace with technological change: The role of capabilities and dynamis...“Keeping pace with technological change: The role of capabilities and dynamis...
“Keeping pace with technological change: The role of capabilities and dynamis...
Structuralpolicyanalysis
 
Vendavo Industrial Manufacturing Industry Insights_2017
Vendavo Industrial Manufacturing Industry Insights_2017Vendavo Industrial Manufacturing Industry Insights_2017
Vendavo Industrial Manufacturing Industry Insights_2017
Caroline Burns
 
Has Technology Change Slowed?
Has Technology Change Slowed?Has Technology Change Slowed?
Has Technology Change Slowed?
Jeffrey Funk
 
Pilat eu spri new avenues innovation policy 9 june 2016
Pilat eu spri new avenues innovation policy 9 june 2016Pilat eu spri new avenues innovation policy 9 june 2016
Pilat eu spri new avenues innovation policy 9 june 2016
Dirk Pilat
 
What is the industrial internet, industry 4.0 - C&T RF Antennas Inc
What is the industrial internet, industry 4.0 - C&T RF Antennas IncWhat is the industrial internet, industry 4.0 - C&T RF Antennas Inc
What is the industrial internet, industry 4.0 - C&T RF Antennas Inc
Antenna Manufacturer Coco
 
2020 tech talent july
2020 tech talent july2020 tech talent july
2020 tech talent july
KarthikThirukondaPMP
 
Canada - What is next for Manufacturing | February 2022 and January 2022
Canada - What is next for Manufacturing | February 2022 and January 2022 Canada - What is next for Manufacturing | February 2022 and January 2022
Canada - What is next for Manufacturing | February 2022 and January 2022
paul young cpa, cga
 
Industrial Revolution 4.0 & SMEs - Opportunities and Challenges
Industrial Revolution 4.0 & SMEs - Opportunities and ChallengesIndustrial Revolution 4.0 & SMEs - Opportunities and Challenges
Industrial Revolution 4.0 & SMEs - Opportunities and Challenges
Universiti Tun Hussein Onn Malaysia
 
Impact of technology on Global Value Chains
Impact of technology on Global Value ChainsImpact of technology on Global Value Chains
Impact of technology on Global Value Chains
Carenmutai2
 
Digital_Agenda_English
Digital_Agenda_EnglishDigital_Agenda_English
Digital_Agenda_English
Brian Huijts
 
Covid 19: Industry Focus: The business impact to manufacturing & where to...
Covid 19: Industry Focus: The business impact to manufacturing & where to...Covid 19: Industry Focus: The business impact to manufacturing & where to...
Covid 19: Industry Focus: The business impact to manufacturing & where to...
Darryl Judd
 
Manufacturing-Backgrounder
Manufacturing-BackgrounderManufacturing-Backgrounder
Manufacturing-Backgrounder
Wes Frye
 
Industry 4.0 A Great Future
Industry 4.0 A Great FutureIndustry 4.0 A Great Future
Industry 4.0 A Great Future
Suraj Biswas
 
Digital Transformation in the Oil & Gas Industry | 2021
Digital Transformation in the Oil & Gas Industry | 2021Digital Transformation in the Oil & Gas Industry | 2021
Digital Transformation in the Oil & Gas Industry | 2021
Social Friendly
 
GE innovation barometer for MENAT
GE innovation barometer for MENATGE innovation barometer for MENAT
GE innovation barometer for MENAT
lyesdz
 
America’s Real Manufacturing Advantage
America’s Real Manufacturing AdvantageAmerica’s Real Manufacturing Advantage
America’s Real Manufacturing Advantage
Strategy&, a member of the PwC network
 
Classement entreprises-innovantes
Classement entreprises-innovantesClassement entreprises-innovantes
Classement entreprises-innovantes
Christine Canet
 
Changes in Productivity and Industry dynamics in the Digital transition: The ...
Changes in Productivity and Industry dynamics in the Digital transition: The ...Changes in Productivity and Industry dynamics in the Digital transition: The ...
Changes in Productivity and Industry dynamics in the Digital transition: The ...
Structuralpolicyanalysis
 

What's hot (20)

Sf ind embracing the revolution_1.1_lr (2)
Sf ind embracing the revolution_1.1_lr (2)Sf ind embracing the revolution_1.1_lr (2)
Sf ind embracing the revolution_1.1_lr (2)
 
Industry 4.0 Changes Everything
Industry 4.0 Changes Everything Industry 4.0 Changes Everything
Industry 4.0 Changes Everything
 
“Keeping pace with technological change: The role of capabilities and dynamis...
“Keeping pace with technological change: The role of capabilities and dynamis...“Keeping pace with technological change: The role of capabilities and dynamis...
“Keeping pace with technological change: The role of capabilities and dynamis...
 
Vendavo Industrial Manufacturing Industry Insights_2017
Vendavo Industrial Manufacturing Industry Insights_2017Vendavo Industrial Manufacturing Industry Insights_2017
Vendavo Industrial Manufacturing Industry Insights_2017
 
Has Technology Change Slowed?
Has Technology Change Slowed?Has Technology Change Slowed?
Has Technology Change Slowed?
 
Pilat eu spri new avenues innovation policy 9 june 2016
Pilat eu spri new avenues innovation policy 9 june 2016Pilat eu spri new avenues innovation policy 9 june 2016
Pilat eu spri new avenues innovation policy 9 june 2016
 
What is the industrial internet, industry 4.0 - C&T RF Antennas Inc
What is the industrial internet, industry 4.0 - C&T RF Antennas IncWhat is the industrial internet, industry 4.0 - C&T RF Antennas Inc
What is the industrial internet, industry 4.0 - C&T RF Antennas Inc
 
2020 tech talent july
2020 tech talent july2020 tech talent july
2020 tech talent july
 
Canada - What is next for Manufacturing | February 2022 and January 2022
Canada - What is next for Manufacturing | February 2022 and January 2022 Canada - What is next for Manufacturing | February 2022 and January 2022
Canada - What is next for Manufacturing | February 2022 and January 2022
 
Industrial Revolution 4.0 & SMEs - Opportunities and Challenges
Industrial Revolution 4.0 & SMEs - Opportunities and ChallengesIndustrial Revolution 4.0 & SMEs - Opportunities and Challenges
Industrial Revolution 4.0 & SMEs - Opportunities and Challenges
 
Impact of technology on Global Value Chains
Impact of technology on Global Value ChainsImpact of technology on Global Value Chains
Impact of technology on Global Value Chains
 
Digital_Agenda_English
Digital_Agenda_EnglishDigital_Agenda_English
Digital_Agenda_English
 
Covid 19: Industry Focus: The business impact to manufacturing & where to...
Covid 19: Industry Focus: The business impact to manufacturing & where to...Covid 19: Industry Focus: The business impact to manufacturing & where to...
Covid 19: Industry Focus: The business impact to manufacturing & where to...
 
Manufacturing-Backgrounder
Manufacturing-BackgrounderManufacturing-Backgrounder
Manufacturing-Backgrounder
 
Industry 4.0 A Great Future
Industry 4.0 A Great FutureIndustry 4.0 A Great Future
Industry 4.0 A Great Future
 
Digital Transformation in the Oil & Gas Industry | 2021
Digital Transformation in the Oil & Gas Industry | 2021Digital Transformation in the Oil & Gas Industry | 2021
Digital Transformation in the Oil & Gas Industry | 2021
 
GE innovation barometer for MENAT
GE innovation barometer for MENATGE innovation barometer for MENAT
GE innovation barometer for MENAT
 
America’s Real Manufacturing Advantage
America’s Real Manufacturing AdvantageAmerica’s Real Manufacturing Advantage
America’s Real Manufacturing Advantage
 
Classement entreprises-innovantes
Classement entreprises-innovantesClassement entreprises-innovantes
Classement entreprises-innovantes
 
Changes in Productivity and Industry dynamics in the Digital transition: The ...
Changes in Productivity and Industry dynamics in the Digital transition: The ...Changes in Productivity and Industry dynamics in the Digital transition: The ...
Changes in Productivity and Industry dynamics in the Digital transition: The ...
 

Similar to Industry 4.0 and the Innovation Gap in Advanced Manufacturing

Industry 4.0 and the road towards it
Industry 4.0 and the road towards itIndustry 4.0 and the road towards it
Industry 4.0 and the road towards it
Rick Bouter
 
Etude PwC et Strategy& sur l'Industrie 4.0 (mars 2015)
Etude PwC et Strategy& sur l'Industrie 4.0 (mars 2015)Etude PwC et Strategy& sur l'Industrie 4.0 (mars 2015)
Etude PwC et Strategy& sur l'Industrie 4.0 (mars 2015)
PwC France
 
A strategists guide to industry 4.0
A strategists guide to industry 4.0A strategists guide to industry 4.0
A strategists guide to industry 4.0
Strategy&, a member of the PwC network
 
acatech_eng_STUDIE_Industrie40_global_Web.pdf
acatech_eng_STUDIE_Industrie40_global_Web.pdfacatech_eng_STUDIE_Industrie40_global_Web.pdf
acatech_eng_STUDIE_Industrie40_global_Web.pdf
LeandroBarcala
 
Industry 4.0 UK Readiness Report
Industry 4.0 UK Readiness ReportIndustry 4.0 UK Readiness Report
Industry 4.0 UK Readiness Report
Dean Bonehill ♠Technology for Business♠
 
Industry 4.0 FAQs for Manufacturers
Industry 4.0 FAQs for ManufacturersIndustry 4.0 FAQs for Manufacturers
Industry 4.0 FAQs for Manufacturers
Claire Healey
 
Industry 5.0.pptx
Industry 5.0.pptxIndustry 5.0.pptx
Industry 5.0.pptx
alasdairg
 
Top 10: Manufacturing trends 2015
Top 10: Manufacturing trends 2015Top 10: Manufacturing trends 2015
Top 10: Manufacturing trends 2015
ChipHerzog
 
Industry Digitalisation : Technology Update for Industry 4.0
Industry Digitalisation : Technology Update for Industry 4.0 Industry Digitalisation : Technology Update for Industry 4.0
Industry Digitalisation : Technology Update for Industry 4.0
HARTING India Pvt Ltd
 
Microsoft AI By Zedrick Khan
Microsoft AI By Zedrick KhanMicrosoft AI By Zedrick Khan
Microsoft AI By Zedrick Khan
ZedrickKhan2
 
Making Industry 4.0 Real
Making Industry 4.0 RealMaking Industry 4.0 Real
Making Industry 4.0 Real
Cognizant
 
Industrie4.0 smart manufacturing for the future
Industrie4.0 smart manufacturing for the futureIndustrie4.0 smart manufacturing for the future
Industrie4.0 smart manufacturing for the future
Evandro MINATO
 
Start up nation central israel's idustry 4.0 sector in 2018
Start up nation central israel's idustry 4.0 sector in 2018Start up nation central israel's idustry 4.0 sector in 2018
Start up nation central israel's idustry 4.0 sector in 2018
UBA Diplomatura en Gestión estratégica de las comunicaciones.
 
IJERT_Paper_Template.docx
IJERT_Paper_Template.docxIJERT_Paper_Template.docx
IJERT_Paper_Template.docx
Bhargavchiru4
 
Convergence and Disruption in Manufacturing
Convergence and Disruption in ManufacturingConvergence and Disruption in Manufacturing
Convergence and Disruption in Manufacturing
Booz Allen Hamilton
 
Fulbright&Innovation
Fulbright&InnovationFulbright&Innovation
Fulbright&Innovation
Amallos Dimokritos
 
Importance Of Fourth Industrial Revolution
Importance Of Fourth Industrial RevolutionImportance Of Fourth Industrial Revolution
Importance Of Fourth Industrial Revolution
learntransformation0
 
Global Lighthouse Network - 2019
Global Lighthouse Network - 2019Global Lighthouse Network - 2019
Global Lighthouse Network - 2019
Marcio Venturelli
 
Revitalizing U.S. Manufacturing: What’s It Going To Take?
Revitalizing U.S. Manufacturing: What’s It Going To Take?Revitalizing U.S. Manufacturing: What’s It Going To Take?
Revitalizing U.S. Manufacturing: What’s It Going To Take?
Information Technology and Innovation Foundation
 
Work 4.0 _ The Industry 4.0 Digital Transformation
Work 4.0 _  The Industry 4.0 Digital TransformationWork 4.0 _  The Industry 4.0 Digital Transformation
Work 4.0 _ The Industry 4.0 Digital Transformation
Wg Cdr Jayesh C S PAI
 

Similar to Industry 4.0 and the Innovation Gap in Advanced Manufacturing (20)

Industry 4.0 and the road towards it
Industry 4.0 and the road towards itIndustry 4.0 and the road towards it
Industry 4.0 and the road towards it
 
Etude PwC et Strategy& sur l'Industrie 4.0 (mars 2015)
Etude PwC et Strategy& sur l'Industrie 4.0 (mars 2015)Etude PwC et Strategy& sur l'Industrie 4.0 (mars 2015)
Etude PwC et Strategy& sur l'Industrie 4.0 (mars 2015)
 
A strategists guide to industry 4.0
A strategists guide to industry 4.0A strategists guide to industry 4.0
A strategists guide to industry 4.0
 
acatech_eng_STUDIE_Industrie40_global_Web.pdf
acatech_eng_STUDIE_Industrie40_global_Web.pdfacatech_eng_STUDIE_Industrie40_global_Web.pdf
acatech_eng_STUDIE_Industrie40_global_Web.pdf
 
Industry 4.0 UK Readiness Report
Industry 4.0 UK Readiness ReportIndustry 4.0 UK Readiness Report
Industry 4.0 UK Readiness Report
 
Industry 4.0 FAQs for Manufacturers
Industry 4.0 FAQs for ManufacturersIndustry 4.0 FAQs for Manufacturers
Industry 4.0 FAQs for Manufacturers
 
Industry 5.0.pptx
Industry 5.0.pptxIndustry 5.0.pptx
Industry 5.0.pptx
 
Top 10: Manufacturing trends 2015
Top 10: Manufacturing trends 2015Top 10: Manufacturing trends 2015
Top 10: Manufacturing trends 2015
 
Industry Digitalisation : Technology Update for Industry 4.0
Industry Digitalisation : Technology Update for Industry 4.0 Industry Digitalisation : Technology Update for Industry 4.0
Industry Digitalisation : Technology Update for Industry 4.0
 
Microsoft AI By Zedrick Khan
Microsoft AI By Zedrick KhanMicrosoft AI By Zedrick Khan
Microsoft AI By Zedrick Khan
 
Making Industry 4.0 Real
Making Industry 4.0 RealMaking Industry 4.0 Real
Making Industry 4.0 Real
 
Industrie4.0 smart manufacturing for the future
Industrie4.0 smart manufacturing for the futureIndustrie4.0 smart manufacturing for the future
Industrie4.0 smart manufacturing for the future
 
Start up nation central israel's idustry 4.0 sector in 2018
Start up nation central israel's idustry 4.0 sector in 2018Start up nation central israel's idustry 4.0 sector in 2018
Start up nation central israel's idustry 4.0 sector in 2018
 
IJERT_Paper_Template.docx
IJERT_Paper_Template.docxIJERT_Paper_Template.docx
IJERT_Paper_Template.docx
 
Convergence and Disruption in Manufacturing
Convergence and Disruption in ManufacturingConvergence and Disruption in Manufacturing
Convergence and Disruption in Manufacturing
 
Fulbright&Innovation
Fulbright&InnovationFulbright&Innovation
Fulbright&Innovation
 
Importance Of Fourth Industrial Revolution
Importance Of Fourth Industrial RevolutionImportance Of Fourth Industrial Revolution
Importance Of Fourth Industrial Revolution
 
Global Lighthouse Network - 2019
Global Lighthouse Network - 2019Global Lighthouse Network - 2019
Global Lighthouse Network - 2019
 
Revitalizing U.S. Manufacturing: What’s It Going To Take?
Revitalizing U.S. Manufacturing: What’s It Going To Take?Revitalizing U.S. Manufacturing: What’s It Going To Take?
Revitalizing U.S. Manufacturing: What’s It Going To Take?
 
Work 4.0 _ The Industry 4.0 Digital Transformation
Work 4.0 _  The Industry 4.0 Digital TransformationWork 4.0 _  The Industry 4.0 Digital Transformation
Work 4.0 _ The Industry 4.0 Digital Transformation
 

More from Mike Nager

Skills gap
Skills gapSkills gap
Skills gap
Mike Nager
 
IEEE Award
IEEE AwardIEEE Award
IEEE Award
Mike Nager
 
Certificate of Appreciation Monmouth County Vocational School District
Certificate of Appreciation Monmouth County Vocational School DistrictCertificate of Appreciation Monmouth County Vocational School District
Certificate of Appreciation Monmouth County Vocational School District
Mike Nager
 
Temperature measurement machine design
Temperature measurement machine designTemperature measurement machine design
Temperature measurement machine design
Mike Nager
 
Industry 4.0? What the Big Deal? (in 30 seconds please)
Industry 4.0? What the Big Deal? (in 30 seconds please)Industry 4.0? What the Big Deal? (in 30 seconds please)
Industry 4.0? What the Big Deal? (in 30 seconds please)
Mike Nager
 
Perceptions of Manufacturing (Misperceptions of Manufacturing)
Perceptions of Manufacturing (Misperceptions of Manufacturing)Perceptions of Manufacturing (Misperceptions of Manufacturing)
Perceptions of Manufacturing (Misperceptions of Manufacturing)
Mike Nager
 
Redefining White-Collar Jobs in America
Redefining White-Collar Jobs in AmericaRedefining White-Collar Jobs in America
Redefining White-Collar Jobs in America
Mike Nager
 
Water Treatment Plant Protection
Water Treatment Plant ProtectionWater Treatment Plant Protection
Water Treatment Plant Protection
Mike Nager
 
Smart Grid Overvoltage Protection
Smart Grid Overvoltage ProtectionSmart Grid Overvoltage Protection
Smart Grid Overvoltage Protection
Mike Nager
 
Power Utility Conference - Wind Turbine Lightning Protection
Power Utility Conference - Wind Turbine Lightning ProtectionPower Utility Conference - Wind Turbine Lightning Protection
Power Utility Conference - Wind Turbine Lightning Protection
Mike Nager
 
Four Organic Sales Growth Strategies
Four Organic Sales Growth StrategiesFour Organic Sales Growth Strategies
Four Organic Sales Growth Strategies
Mike Nager
 
ISA Water and Wastewater Symposium
ISA Water and Wastewater SymposiumISA Water and Wastewater Symposium
ISA Water and Wastewater Symposium
Mike Nager
 
ISA 2nd process analytical technology conference
ISA 2nd process analytical technology conferenceISA 2nd process analytical technology conference
ISA 2nd process analytical technology conference
Mike Nager
 
IEEE Conference - Industrial Ethernet
IEEE Conference - Industrial EthernetIEEE Conference - Industrial Ethernet
IEEE Conference - Industrial Ethernet
Mike Nager
 
Industrial Housings Paper and Presentation
Industrial Housings Paper and PresentationIndustrial Housings Paper and Presentation
Industrial Housings Paper and Presentation
Mike Nager
 
You're not in kansas anymore - the strange physical world of industrial ether...
You're not in kansas anymore - the strange physical world of industrial ether...You're not in kansas anymore - the strange physical world of industrial ether...
You're not in kansas anymore - the strange physical world of industrial ether...
Mike Nager
 

More from Mike Nager (16)

Skills gap
Skills gapSkills gap
Skills gap
 
IEEE Award
IEEE AwardIEEE Award
IEEE Award
 
Certificate of Appreciation Monmouth County Vocational School District
Certificate of Appreciation Monmouth County Vocational School DistrictCertificate of Appreciation Monmouth County Vocational School District
Certificate of Appreciation Monmouth County Vocational School District
 
Temperature measurement machine design
Temperature measurement machine designTemperature measurement machine design
Temperature measurement machine design
 
Industry 4.0? What the Big Deal? (in 30 seconds please)
Industry 4.0? What the Big Deal? (in 30 seconds please)Industry 4.0? What the Big Deal? (in 30 seconds please)
Industry 4.0? What the Big Deal? (in 30 seconds please)
 
Perceptions of Manufacturing (Misperceptions of Manufacturing)
Perceptions of Manufacturing (Misperceptions of Manufacturing)Perceptions of Manufacturing (Misperceptions of Manufacturing)
Perceptions of Manufacturing (Misperceptions of Manufacturing)
 
Redefining White-Collar Jobs in America
Redefining White-Collar Jobs in AmericaRedefining White-Collar Jobs in America
Redefining White-Collar Jobs in America
 
Water Treatment Plant Protection
Water Treatment Plant ProtectionWater Treatment Plant Protection
Water Treatment Plant Protection
 
Smart Grid Overvoltage Protection
Smart Grid Overvoltage ProtectionSmart Grid Overvoltage Protection
Smart Grid Overvoltage Protection
 
Power Utility Conference - Wind Turbine Lightning Protection
Power Utility Conference - Wind Turbine Lightning ProtectionPower Utility Conference - Wind Turbine Lightning Protection
Power Utility Conference - Wind Turbine Lightning Protection
 
Four Organic Sales Growth Strategies
Four Organic Sales Growth StrategiesFour Organic Sales Growth Strategies
Four Organic Sales Growth Strategies
 
ISA Water and Wastewater Symposium
ISA Water and Wastewater SymposiumISA Water and Wastewater Symposium
ISA Water and Wastewater Symposium
 
ISA 2nd process analytical technology conference
ISA 2nd process analytical technology conferenceISA 2nd process analytical technology conference
ISA 2nd process analytical technology conference
 
IEEE Conference - Industrial Ethernet
IEEE Conference - Industrial EthernetIEEE Conference - Industrial Ethernet
IEEE Conference - Industrial Ethernet
 
Industrial Housings Paper and Presentation
Industrial Housings Paper and PresentationIndustrial Housings Paper and Presentation
Industrial Housings Paper and Presentation
 
You're not in kansas anymore - the strange physical world of industrial ether...
You're not in kansas anymore - the strange physical world of industrial ether...You're not in kansas anymore - the strange physical world of industrial ether...
You're not in kansas anymore - the strange physical world of industrial ether...
 

Recently uploaded

This is my Environmental physics presentation
This is my Environmental physics presentationThis is my Environmental physics presentation
This is my Environmental physics presentation
ZainabHashmi17
 
basic-wireline-operations-course-mahmoud-f-radwan.pdf
basic-wireline-operations-course-mahmoud-f-radwan.pdfbasic-wireline-operations-course-mahmoud-f-radwan.pdf
basic-wireline-operations-course-mahmoud-f-radwan.pdf
NidhalKahouli2
 
原版制作(unimelb毕业证书)墨尔本大学毕业证Offer一模一样
原版制作(unimelb毕业证书)墨尔本大学毕业证Offer一模一样原版制作(unimelb毕业证书)墨尔本大学毕业证Offer一模一样
原版制作(unimelb毕业证书)墨尔本大学毕业证Offer一模一样
obonagu
 
Harnessing WebAssembly for Real-time Stateless Streaming Pipelines
Harnessing WebAssembly for Real-time Stateless Streaming PipelinesHarnessing WebAssembly for Real-time Stateless Streaming Pipelines
Harnessing WebAssembly for Real-time Stateless Streaming Pipelines
Christina Lin
 
6th International Conference on Machine Learning & Applications (CMLA 2024)
6th International Conference on Machine Learning & Applications (CMLA 2024)6th International Conference on Machine Learning & Applications (CMLA 2024)
6th International Conference on Machine Learning & Applications (CMLA 2024)
ClaraZara1
 
ACEP Magazine edition 4th launched on 05.06.2024
ACEP Magazine edition 4th launched on 05.06.2024ACEP Magazine edition 4th launched on 05.06.2024
ACEP Magazine edition 4th launched on 05.06.2024
Rahul
 
Literature Review Basics and Understanding Reference Management.pptx
Literature Review Basics and Understanding Reference Management.pptxLiterature Review Basics and Understanding Reference Management.pptx
Literature Review Basics and Understanding Reference Management.pptx
Dr Ramhari Poudyal
 
BPV-GUI-01-Guide-for-ASME-Review-Teams-(General)-10-10-2023.pdf
BPV-GUI-01-Guide-for-ASME-Review-Teams-(General)-10-10-2023.pdfBPV-GUI-01-Guide-for-ASME-Review-Teams-(General)-10-10-2023.pdf
BPV-GUI-01-Guide-for-ASME-Review-Teams-(General)-10-10-2023.pdf
MIGUELANGEL966976
 
Self-Control of Emotions by Slidesgo.pptx
Self-Control of Emotions by Slidesgo.pptxSelf-Control of Emotions by Slidesgo.pptx
Self-Control of Emotions by Slidesgo.pptx
iemerc2024
 
Hierarchical Digital Twin of a Naval Power System
Hierarchical Digital Twin of a Naval Power SystemHierarchical Digital Twin of a Naval Power System
Hierarchical Digital Twin of a Naval Power System
Kerry Sado
 
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&BDesign and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
Sreedhar Chowdam
 
Generative AI leverages algorithms to create various forms of content
Generative AI leverages algorithms to create various forms of contentGenerative AI leverages algorithms to create various forms of content
Generative AI leverages algorithms to create various forms of content
Hitesh Mohapatra
 
一比一原版(UC Berkeley毕业证)加利福尼亚大学|伯克利分校毕业证成绩单专业办理
一比一原版(UC Berkeley毕业证)加利福尼亚大学|伯克利分校毕业证成绩单专业办理一比一原版(UC Berkeley毕业证)加利福尼亚大学|伯克利分校毕业证成绩单专业办理
一比一原版(UC Berkeley毕业证)加利福尼亚大学|伯克利分校毕业证成绩单专业办理
skuxot
 
PPT on GRP pipes manufacturing and testing
PPT on GRP pipes manufacturing and testingPPT on GRP pipes manufacturing and testing
PPT on GRP pipes manufacturing and testing
anoopmanoharan2
 
14 Template Contractual Notice - EOT Application
14 Template Contractual Notice - EOT Application14 Template Contractual Notice - EOT Application
14 Template Contractual Notice - EOT Application
SyedAbiiAzazi1
 
KuberTENes Birthday Bash Guadalajara - K8sGPT first impressions
KuberTENes Birthday Bash Guadalajara - K8sGPT first impressionsKuberTENes Birthday Bash Guadalajara - K8sGPT first impressions
KuberTENes Birthday Bash Guadalajara - K8sGPT first impressions
Victor Morales
 
bank management system in java and mysql report1.pdf
bank management system in java and mysql report1.pdfbank management system in java and mysql report1.pdf
bank management system in java and mysql report1.pdf
Divyam548318
 
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
zwunae
 
哪里办理(csu毕业证书)查尔斯特大学毕业证硕士学历原版一模一样
哪里办理(csu毕业证书)查尔斯特大学毕业证硕士学历原版一模一样哪里办理(csu毕业证书)查尔斯特大学毕业证硕士学历原版一模一样
哪里办理(csu毕业证书)查尔斯特大学毕业证硕士学历原版一模一样
insn4465
 
DEEP LEARNING FOR SMART GRID INTRUSION DETECTION: A HYBRID CNN-LSTM-BASED MODEL
DEEP LEARNING FOR SMART GRID INTRUSION DETECTION: A HYBRID CNN-LSTM-BASED MODELDEEP LEARNING FOR SMART GRID INTRUSION DETECTION: A HYBRID CNN-LSTM-BASED MODEL
DEEP LEARNING FOR SMART GRID INTRUSION DETECTION: A HYBRID CNN-LSTM-BASED MODEL
gerogepatton
 

Recently uploaded (20)

This is my Environmental physics presentation
This is my Environmental physics presentationThis is my Environmental physics presentation
This is my Environmental physics presentation
 
basic-wireline-operations-course-mahmoud-f-radwan.pdf
basic-wireline-operations-course-mahmoud-f-radwan.pdfbasic-wireline-operations-course-mahmoud-f-radwan.pdf
basic-wireline-operations-course-mahmoud-f-radwan.pdf
 
原版制作(unimelb毕业证书)墨尔本大学毕业证Offer一模一样
原版制作(unimelb毕业证书)墨尔本大学毕业证Offer一模一样原版制作(unimelb毕业证书)墨尔本大学毕业证Offer一模一样
原版制作(unimelb毕业证书)墨尔本大学毕业证Offer一模一样
 
Harnessing WebAssembly for Real-time Stateless Streaming Pipelines
Harnessing WebAssembly for Real-time Stateless Streaming PipelinesHarnessing WebAssembly for Real-time Stateless Streaming Pipelines
Harnessing WebAssembly for Real-time Stateless Streaming Pipelines
 
6th International Conference on Machine Learning & Applications (CMLA 2024)
6th International Conference on Machine Learning & Applications (CMLA 2024)6th International Conference on Machine Learning & Applications (CMLA 2024)
6th International Conference on Machine Learning & Applications (CMLA 2024)
 
ACEP Magazine edition 4th launched on 05.06.2024
ACEP Magazine edition 4th launched on 05.06.2024ACEP Magazine edition 4th launched on 05.06.2024
ACEP Magazine edition 4th launched on 05.06.2024
 
Literature Review Basics and Understanding Reference Management.pptx
Literature Review Basics and Understanding Reference Management.pptxLiterature Review Basics and Understanding Reference Management.pptx
Literature Review Basics and Understanding Reference Management.pptx
 
BPV-GUI-01-Guide-for-ASME-Review-Teams-(General)-10-10-2023.pdf
BPV-GUI-01-Guide-for-ASME-Review-Teams-(General)-10-10-2023.pdfBPV-GUI-01-Guide-for-ASME-Review-Teams-(General)-10-10-2023.pdf
BPV-GUI-01-Guide-for-ASME-Review-Teams-(General)-10-10-2023.pdf
 
Self-Control of Emotions by Slidesgo.pptx
Self-Control of Emotions by Slidesgo.pptxSelf-Control of Emotions by Slidesgo.pptx
Self-Control of Emotions by Slidesgo.pptx
 
Hierarchical Digital Twin of a Naval Power System
Hierarchical Digital Twin of a Naval Power SystemHierarchical Digital Twin of a Naval Power System
Hierarchical Digital Twin of a Naval Power System
 
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&BDesign and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
 
Generative AI leverages algorithms to create various forms of content
Generative AI leverages algorithms to create various forms of contentGenerative AI leverages algorithms to create various forms of content
Generative AI leverages algorithms to create various forms of content
 
一比一原版(UC Berkeley毕业证)加利福尼亚大学|伯克利分校毕业证成绩单专业办理
一比一原版(UC Berkeley毕业证)加利福尼亚大学|伯克利分校毕业证成绩单专业办理一比一原版(UC Berkeley毕业证)加利福尼亚大学|伯克利分校毕业证成绩单专业办理
一比一原版(UC Berkeley毕业证)加利福尼亚大学|伯克利分校毕业证成绩单专业办理
 
PPT on GRP pipes manufacturing and testing
PPT on GRP pipes manufacturing and testingPPT on GRP pipes manufacturing and testing
PPT on GRP pipes manufacturing and testing
 
14 Template Contractual Notice - EOT Application
14 Template Contractual Notice - EOT Application14 Template Contractual Notice - EOT Application
14 Template Contractual Notice - EOT Application
 
KuberTENes Birthday Bash Guadalajara - K8sGPT first impressions
KuberTENes Birthday Bash Guadalajara - K8sGPT first impressionsKuberTENes Birthday Bash Guadalajara - K8sGPT first impressions
KuberTENes Birthday Bash Guadalajara - K8sGPT first impressions
 
bank management system in java and mysql report1.pdf
bank management system in java and mysql report1.pdfbank management system in java and mysql report1.pdf
bank management system in java and mysql report1.pdf
 
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
 
哪里办理(csu毕业证书)查尔斯特大学毕业证硕士学历原版一模一样
哪里办理(csu毕业证书)查尔斯特大学毕业证硕士学历原版一模一样哪里办理(csu毕业证书)查尔斯特大学毕业证硕士学历原版一模一样
哪里办理(csu毕业证书)查尔斯特大学毕业证硕士学历原版一模一样
 
DEEP LEARNING FOR SMART GRID INTRUSION DETECTION: A HYBRID CNN-LSTM-BASED MODEL
DEEP LEARNING FOR SMART GRID INTRUSION DETECTION: A HYBRID CNN-LSTM-BASED MODELDEEP LEARNING FOR SMART GRID INTRUSION DETECTION: A HYBRID CNN-LSTM-BASED MODEL
DEEP LEARNING FOR SMART GRID INTRUSION DETECTION: A HYBRID CNN-LSTM-BASED MODEL
 

Industry 4.0 and the Innovation Gap in Advanced Manufacturing

  • 1. INDUSTRY 4.0 INNOVATION GAP: MANUFACTURERS AND COLLEGES SHOULD DRAW INSPIRATION FROM GERMAN PIONEERS
  • 2. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 2 Industry 4.0 Innovation Gap Introduction Manufacturing in the U.S. and Canada is marked by negative stereotypes left behind from 1955; repetitive and simplistic duties in grimy workplaces, without a chance to change or advance a career, are the images most people see when they imagine what it means to work in a factory. But, a new future for manufacturing is here— it is Industry 4.0. Industry 4.0, or the Smart Factory, represents a paradigm shift from the assembly lines popularized by the U.S. automotive industry. Whereas the values typified by those initial factories prioritized profitability over people and safety standards, modern manufacturing has evolved to place an equally high value on clean technology, renewable energy, robotics, and on-demand, yet affordable, customization. What this means for manufacturing is not only a new way of production, but new skill requirements for workers. What is Industry 4.0? In countries such as Germany and Japan, Industry 4.0 is a well-established approach in manufacturing. But in North America, companies are falling significantly behind. They have yet to make meaningful strides in the transition to Industry 4.0 and remain relatively ignorant of its practices and benefits. Mention the phrase to most U.S. or Canadian manufacturing executives and you’re likely to get a lot of raised eyebrows, notes a 2015 McKinsey article.1 “If they’ve heard of it, they are likely confused about what it is. If they haven’t heard of it, they’re likely to be skeptical of what they see as yet another piece of marketing hype, an empty catchphrase,” write Cornelius Baur, Senior Partner, and Dominik Wee, Partner, both based in McKinsey’s Munich office. “And yet a closer look at what’s behind Industry 4.0 reveals some powerful emerging currents with strong potential to change the way factories work.”2 The McKinsey article contextualizes the name, which it calls the “fourth major upheaval in modern manufacturing,” within the “lean revolution of the 1970s, the outsourcing phenomenon of the 1990s, and the automation that took off in the 2000s.”3 What is clear is that Industry 4.0, whether it’s technically a revolution, lies at the intersection of major “disruptions” from the likes of big data and analytics and advanced robotics. “Smart Manufacturing applies information and manufacturing intelligence to integrate the voice, demands and intelligence of the ‘customer’ throughout the entire manufacturing supply chain,” adds the Smart Manufacturing Leadership Coalition. “This enables a coordinated and performance-oriented manufacturing enterprise that quickly responds to the customer and minimizes energy and material usage while maximizing environmental sustainability, health and safety, and economic competitiveness.”4
  • 3. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 3 Industry 4.0 Innovation Gap 1784: Water and Steam Power Industry 1.0 1870: Electrical Industry 2.0 1969: Information Technology and Electronics Industry 3.0 Now: Robotics, Artifical Intelligence, and Big Data Industry 4.0 Industry 4.0, which is often referred to as the “fourth industrial revolution,” relates to what is called the Internet of Things. This new ecosystem, in which everyday objects are “plugged into” the Internet, transforms traditional factories to smart ones. “Here, machines ‘talk’ to products and other machines, objects deliver decision-critical data, and information is processed and distributed in real time resulting in profound changes to the entire industrial ecosystem,” according to an Accenture article.5 (The common timeline of industrial revolutions is Industry 1.0 relates to the 18th century’s water and steam power; Industry 2.0 to the 19th century’s electrical energy; and Industry 3.0 to the 1970s, with information technology (IT) and electronics.) This kind of connectivity and interfacing is something that people are familiar with in their private lives, as when a cell phone “talks” to the car, says Thomas Lichtenberger, President at Festo Didactic North America, a leading provider of technical education equipment and training. “This kind of communication, where every device communicates with another and exchanges information, is getting smarter and smarter,” Lichtenberger says. “We are familiar with it in our private life, but this is exactly what is happening now in industry.” The Internet of Things (IoT), notes a 2014 WIRED article, “is far bigger than anyone realizes.” In the article, Daniel Burrus, founder and CEO of Burrus Research, writes that IoT “revolves around increased machine-to- machine communication; it’s built on cloud computing and networks of data-gathering sensors; it’s mobile, virtual, and instantaneous connection; and they say it’s going to make everything in our lives from streetlights to seaports ‘smart.’”6 Four Industrial Revolutions:
  • 4. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 4 Industry 4.0 Innovation Gap Industry 4.0 Pioneers Announcing a national Advanced Manufacturing Partnership (AMP) at Carnegie Mellon University in 2011, U.S. President Barack Obama allocated more than $500 million to the effort, which the White House describes as a joint investment of industry, higher education, and the federal government in “emerging technologies that will create high quality manufacturing jobs and enhance our global competitiveness.” The president referred in his remarks to a “renaissance in American manufacturing.” That renaissance, which is still in the making, takes its cue in part from German leadership in advanced manufacturing.­7 That leadership became apparent in 2008, when Germany’s manufacturing sector did “exceedingly well,” while most of the industrialized world was reeling during the financial crisis, notes the American Society of Mechanical Engineers.8 A 2014 “Wall Street Journal” article suggests that U.S. manufacturers can look to Germany’s success as a model.9 And in 2016, U.S. Secretary of Commerce Penny Pritzker said the “fourth industrial revolution” is changing products in pockets and homes alike and “is shifting the very nature of work for our people.” Secretary Pritzker notes that President Obama’s inspiration for the National Network for Manufacturing Innovation was the Fraunhofer Institutes,10 Germany’s leading applied research organization, which employs 24,000 people across 67 institutes.11 The International Society of Automation further illustrates the point by comparing the way other countries are now adopting technology to drive significant innovation to how Japan used automation and robotics in the late 1990s to significantly increase its market share of the automotive industry. During Japan’s ascension in automotive production, the U.S. had access to the same technology but did not use it. That cost the U.S. more than half of its market share.12 Despite the warnings, industry in North America, however, isn’t prepared for the fast-evolving landscape, and it clings too often to outdated techniques and approaches to production. This is not merely a question of taste or philosophy. Companies that fail to embrace advanced manufacturing risk overpaying for underperforming plants. Only 33 percent of the more than 2,000 companies from 26 countries that PwC surveyed in its 2016 report “Industry 4.0: Building the digital enterprise” said that their companies had achieved appropriate levels of advanced digitization today. By 2020, 70 percent expected to meet that mark. Industry 4.0 will revolutionize industrial production, according to the report, to the tune globally of $493 billion annually in increased digital revenue until 2020, and $421 billion globally in annual cost reduction in the same time span. That means that between 2015 and 2020, those surveyed, on average, expected to reduce their annual costs by an average of 3.6 percent, and to generate 2.9 percent more in increased revenue per year yielding a net gain of 6.5 percent.13
  • 5. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 5 Industry 4.0 Innovation Gap Ready or Not: Industry 4.0 Arrives in North America That optimism for the future governed the statistics in the U.S. and Canada as well, where 37 percent of those surveyed in the PwC study expected revenue gains exceeding 20 percent in the next five years, and 39 percent thought they would reduce their costs over that same span by more than 20 percent. Half expected to increase their efficiency by more than a fifth by 2020.14 As PwC’s data clearly demonstrates, Industry 4.0 isn’t a lofty theory; it’s already in practice. Significant investments in Industry 4.0 will amount globally to $907 billion per year until 2020, according to the study.15 “Don’t buy the hype. Buy the reality. Industry 4.0 will be a huge boon to companies that fully understand what it means for them,” noted Reinhard Geissbauer, Jesper Vedsø, and Stefan Schrauf in their article “A Strategist’s Guide to Industry 4.0” in PwC’s Strategy + Business. “Change of this nature will transcend your company’s boundaries – and probably the national boundaries of the countries where you do business.”16 Impact on Higher Education For colleges and universities with manufacturing-related degrees and certifications, Industry 4.0 also signals changes. New workers entering manufacturing today need new skills and higher levels of education than workers did a decade ago. By 2018, 38 percent of workers in manufacturing will have some post-secondary education, according to the Georgetown University Center for Education and the Workforce report “Help Wanted: Projections of Jobs and Education Requirements Through 2018.” In 2008, 34 percent of workers in Most companies are still working to achieve advanced levels of digitization, but are optimistic about meeting the mark soon. Industry 4.0 Ready Embracing Industry 4.0 2016 2020 33% 2016 2020 77%
  • 6. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 6 Industry 4.0 Innovation Gap the industry had some training beyond high school. While the predicted increase in necessary educational attainment is small, the authors of the report point to automation of routine functions as the cause. As machines and robots increasingly do the rote responsibilities of workers, employers will seek to hire individuals with more training to complete higher-level tasks.17 Research from the National Skills Coalition (NSC) comparing the available jobs by skill type and the number of workers available to fill them, further confirms the need to adapt training. According to NSC, 54 percent of jobs in the U.S. are considered middle skills jobs – those that require more than a high school diploma but not a four- year degree – but only 44 percent of the workforce have the skills needed for these positions. Comparatively, more than 20 percent of the workforce is trained for low skill positions, while the positions themselves make up about 15 percent of job demand. Based on this data, there is an obvious opportunity to engage the U.S. workforce in higher levels of education to fill the need of middle skill jobs.18 These two trends will require higher education institutions to increasingly be in-tune with the changing industry and skills requirements. So far however, higher education as a whole is lagging behind in meeting the needs of employers. Even more telling is that administrators don’t seem to realize it. A 2013 Lumina Foundation Gallup study found that just 11 percent of business leaders agreed strongly that college graduates are prepared for the kinds of jobs they are seeking to fill. That number departs significantly from the 96 percent of college and university chief academic officers who were extremely or somewhat confident that their institutions prepare students for their future careers.19 But, there are some, like Jeff Selingo, author of the book “There Is Life After College: What Parents and Students Should Know About Navigating School to Prepare for the Jobs of Tomorrow,” who lay some of the blame on workers themselves. “In a day and age when careers and industries expand and contract at an alarming speed, workers can’t expect that their undergraduate or even graduate education will be enough to sustain them for their entire working life,” Selingo writes in a LinkedIn post. “Nor can workers expect that companies will invest in every facet of their professional development, given that today’s workers switch jobs and careers much more than their counterparts in the past.”20 So as colleges and universities change their curricula to teach the new skills required by Industry 4.0, it is clear students who want to enter manufacturing must also adapt a life-long learning mentality. The title alone of the “Harvard Business Review” article “Employers Aren’t Just Whining – the ‘Skills Gap’ Is Real” by James Bessen, a Boston University School of Law economist, is telling. Bessen writes:
  • 7. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 7 Industry 4.0 Innovation Gap 70% 69% 67% 60% Computer Skills Problem Solving Skills Basic Technical Training Math Skills “Those workers who acquire the latest skills earn good pay; those employers who hire the right workers and train them well can realize the competitive advantages that come with new technologies.” The scope of the skills gap varies according to industry and location, but a survey of more than 450 manufacturing executives conducted by the Manufacturing Institute and Deloitte yielded the following areas in which manufacturing employees were most deficient: technology and computer skills (70 percent), problem solving skills (69 percent), basic technical training (67 percent), and math skills (60 percent).22 Changing the Image of Manufacturing There are also cultural challenges that may complicate the pipeline to advanced manufacturing. “In the United States, there can be a ‘uniquely American’ view of manufacturing that comes from the loss of so many manufacturing jobs in the past 30 years due to globalization, the North American Free Trade Agreement (NAFTA) treaties, and jobs moving to East Asia and to Mexico,” says Mike Nager, Business Development Manager at Festo. “When graduates consider a career in manufacturing, or when their parents consider those sorts of jobs for their kids, there tends to be a very sour taste in their mouths, because the manufacturing they remember is from their grandparents’ days,” Nager says. New production processes require new skills, here is what employers are looking for: Wanted: Industry 4.0 Skills
  • 8. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 8 Industry 4.0 Innovation Gap In Germany, where the Festo Group has operated for nearly a century, that stigma doesn’t exist. “Germany never shed its manufacturing base. It created many of the technologies that we are using today,” Nager says. Advanced manufacturing, which is on the rise in the United States and Canada, presents a very different environment than the sweatshops and poor conditions, lack of job security, and closing of plants that used to typify North American manufacturing. “When a new plant opens up – no matter what they’re manufacturing – it’s typically well-lit. It’s clean. You can eat off the floors,” Nager says. “It’s sophisticated. It’s robot programming. It’s very high end, and it’s very technical.” As those sorts of plants proliferate in Europe and Japan, North America lags behind considerably. That’s a danger that troubles Daniela Vidal, the Director of Opportunity Development at the University of Southern Indiana. (More on the work she is doing below in a case study.) “With the rapid pace of change that we are experiencing globally in technology, our industrial base really needs to embrace moving into the 21st century,” she says. “Or they’re really going to fall behind or disappear. If there’s a real disruption in the market, they’re not going to survive unless they have their eye on the ball.” Training for Industry 4.0 Advanced Manufacturing has been somewhat of a blind spot in higher education for some time, and Industry 4.0, which is still a brand new concept, isn’t yet getting the attention it deserves. “Advanced Manufacturing is a very viable option for people at the technician, engineering, and professional levels to consider,” says Nager, who works with colleges and universities in North America that aim to create innovative, robust and effective advanced manufacturing curricula for their career and technical education programs. Festo equipment is increasingly being used in laboratories and classrooms in the U.S. and Canada to teach hands-on technical skills. There are however slight shifts happening that signal a pending change. STEM (science, technology, engineering, and mathematics) programs – particularly engineering programs – throughout the U.S. and Canada are undergoing some soul-searching about their curricula and how well their courses are serving students in their post-graduation job searches, according to Nager, who is hearing from employers who crave more talent that has graduated from more holistic educational training. “What I’ve heard time and time again is that they want the engineers to be able to form into teams,” he says. Executives want their employees to know how to communicate with their bosses, with their team members, and
  • 9. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 9 Industry 4.0 Innovation Gap also with colleagues across disciplines. Mechanical and electrical engineers can no longer afford to remain in silos. They not only need to communicate well and work well together, but they also need to work with business colleagues and those across the company. But, colleges often mirror these partitions with departments and degree paths that are equally disconnected. “There’s a culture that has to be overcome,” Nager says. To help overcome that culture, it’s vital to bridge the gap between industry and the academic sector. “This is not strong enough,” says Lichtenberger. Four-year institutions in North America tend to approach practical training in a different way than do high schools or two-year colleges. There’s a need, according to Lichtenberger, for more focus on solution-driven training if there is to be a closing of the skills gap in advanced manufacturing. “Everything is global now, and everything is getting much more complicated,” he says. Where the technological innovation space, in which mobile apps and start-ups receive so much attention, is both saturated and high-risk, advanced manufacturing is just as innovative, and it actually changes the world. It’s essential, according to Lichtenberger, to consider the truly impactful rather than focusing exclusively on the most hyped. There’s a need, according to Lichtenberger, for more focus on solution-driven traning if there is to be a closing of the skills gap in advanced manufacturing. In an increasingly-complicated economy, young people and those seeking to change careers need to be trained for tomorrow’s jobs in “smart” factories, where workers need to both understand how each element of the production apparatus work, and also have the confidence and skill set to embrace change and “disruptions.” “In the past, you had a technician telling the machine what to do and how to do it and coordinating everything. In the future, it will be the other way around,” Lichtenberger says. “The machine will tell the worker what he or she is supposed to do.” The future will not be the stuff of science fiction, where robots displace human workers, however. There is a growing need for skilled workers. By 2020, advanced manufacturing practices will create 2.1 million new jobs, says the World Economic Forum.23 Many of those jobs will require new skills such as managing and interpreting the data that “smart” factories gather on a perpetual basis. That data can point to areas that need to be retooled or overhauled, as well as to aspects of production that are proving very successful. While all these aspects of Industry 4.0 have not been fully realized, “we have to prepare our students and workers very early in their careers,” Lichtenberger says.
  • 10. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 10 Industry 4.0 Innovation Gap The Holy Grail here, if the technology and talent can match up, is an increase in flexibility in production. Previously, according to Lichtenberger, companies had to make a tough decision at a fork in the manufacturing road: opt for mass-producing low cost products, or instead customize single pieces, that come with a higher price tag. Consumers who could afford the latter got just what they needed at an expensive price, while those with more limited means had to tailor their needs to what was already mass produced, even if it literally didn’t fit. “With Industry 4.0 and all the communications and smart technology, they can be low cost and still be very flexible,” Lichtenberger says. Nager agrees. “The advantage for the consumer is that you’ll be able to pay the same – or close to the same – price for the customized products as you do for the mass-produced products,” he says. By handing the decision back over to the customer, Industry 4.0 delivers what the customer wants to buy rather than what best suits the manufacturer to make, according to Nager, although the new paradigm also helps manufacturers deliver the customized products much more cheaply. One example of how this works is monitoring energy use. “Imagine a plant that has a variable energy cost that’s not fixed at a certain number of cents per kilowatt hours. It actually varies during the day depending on how much load there is and how much the utilities are providing,” Nager says. Skilled employees can curate and analyze all of that information and know exactly what it costs to make a particular item. High-energy operations could be moved to off-peak times if the factory is sufficiently flexible. “The result might be a couple of percentages of savings on cost, which in the manufacturing industry is huge,” Nager says. Given the interdisciplinary and multidisciplinary nature of the changes that are already occurring, it’s a ripe time for higher education to partner with industry – particularly those that are pioneering in the Industry 4.0 space – to ensure that tomorrow’s workforce is ready for the challenges of tomorrow’s workplace. Case Study: Students Learn in Cyber Factories at University of Southern Indiana The reactions that Daniela Vidal, the director of opportunity development at the University of Southern Indiana, gets from industry leaders and other guests that she leads on tours of the university’s Cyber Physical (CP) Factory speak for themselves.
  • 11. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 11 Industry 4.0 Innovation Gap Visitors who see the equipment – eight modules, each of which has different components that perform specific manufacturing processes – are “blown away,” according to Vidal. “They are very excited. A lot of times we get comments like, ‘Oh. I wish I was back in school.’” The CP Factory, which the university purchased from Festo Didactic in 2012 and which Festo is helping the university use to train students and faculty in advanced manufacturing, can be used to teach a wide variety of skills, to both beginner and advanced students. The lab, according to Vidal, has an automated storage retrieval system, a robot, a press, a drill, and a system that helps check for quality control. There are screens and controls on both sides of the modules, so students can surround the equipment and work on different tasks simultaneously. Visitors who see the equipment are “blown away,” according to Vidal. “They are very excited. A lot of times we get comments like, ‘Oh. I wish I was back in school.’” The equipment, which the university purchased with federal grant monies, has actually proven more advanced than industry in the region, where companies tend to operate very traditionally. “They say they need it. They say they want it all the time,” Vidal says, but local companies haven’t yet afforded their employees enough time to train in advanced manufacturing. She plans to spread awareness among those businesses. “We have a very mature manufacturing base here. We are one of the oldest, most mature manufacturing bases in the country,” she says. It doesn’t bother Vidal at all that higher education is being cast in the role not only of training students, but also of teaching industry. In fact, she sees that as a vital role for higher education. “The university should be the one helping our industry see what the rest of the world is doing,” she says. “We are in the forefront helping industry advance.” There’s been particular interest from the local naval base, which is also a federal research lab, and Vidal is seeking grant money to produce a mobile Industry 4.0 truck that can go to rural areas and spread the gospel of advanced manufacturing to people who aren’t sufficiently aware of its potential and growth. “The idea is not just to upgrade and modernize the established industry, but we are also pushing for entrepreneurial activity,” she says.
  • 12. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 12 Industry 4.0 Innovation Gap Vidal, who has an extensive background in LEAN manufacturing, selected the Festo equipment in 2012 after a 2010 trip to Germany, where she was drawn to the flexible modules that she saw at the University of Stuttgart. The University of Southern Indiana was starting a new program at the time, which built on existing advanced manufacturing and industrial supervision programs (both four-year) in the Engineering Department. There was also a new facility under construction at the time which became the Applied Engineering Center. Funding from the U.S. Department of Energy helped construct the automation lab. One of the most impressive features of the lab, Vidal says, is its flexibility, which reflects real needs in industry. “You need to be able to move the equipment around to be able to serve your flow, and not the other way around,” she says. And because each of the modules has a single plug, which controls power, air, and all the utilities, combined with the RFID chips on the carriers that direct the part to the machine based on instructions that can easily be changed, they system is very flexible indeed. “You can unplug the modules and reconfigure them in a different layout to maximize throughput or to address bottlenecks, and all you have to do is plug it back in. It takes five minutes,” Vidal says. “Then you can run the simulation again and see what effect it has on production rates and quality.” That students don’t need to reprogram the modules each time makes the lab even more user-friendly. Vidal is excited to better implement the modules and automation training into both junior- and senior-level courses, as well as graduate-level curricula. “This is something that we can use in at least seven or eight different classes, from engineering to advanced manufacturing and industrial supervision to our Master of Industrial Management and even our Master of Business Administration, which has a class called decision sciences,” she says. “This equipment is very helpful in taking something that’s only been done in theory and giving students the ability to see it in practice.” And to those in industry who are still skeptical of the paradigm shift, Vidal is prepared to present a business case for change. “It’s not a pie in the sky or going after the next fad. It’s real. It’s tangible,” she says. “Here’s the path for your business to upgrade and pivot to survive in this new economy.” An Evolving Space with a Bright Future As is always the case with cutting-edge developments, there will be some false starts, many evolutions, and plenty of rapid change. New technologies and new products are surfacing regularly, and Industry 4.0 is certainly in a state of evolution.
  • 13. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 13 Industry 4.0 Innovation Gap For companies looking to adopt Industry 4.0 and colleges and universities educating students for these advanced manufacturing jobs, the time is ripe for a more earnest, committed, and creative “handshake.” “Extremely close collaboration between industry and education is needed, because what is needed in industry is changing almost on a monthly basis,” Lichtenberger says. There have always been those in industry and in education who have done a poor job of reading crystal balls. Many denounced the printing press, and even more came late to the realization of the Internet’s significance. There have been countless examples in between, and there will be many more. At risk for both industry and higher education in the U.S. and Canada is seriously underestimating a major revolution due to an inability to overcome an outdated culture that too often stigmatizes manufacturing. Extremely close collaboration between industry and education is needed, because what is needed in industry is changing almost on a monthly basis,” Lichtenberger says. Many North American parents consider it taboo to send their children to college to study manufacturing. “Very often, the image of manufacturing from the broader population in North America is that it’s dirty and that it’s not really desirable for young people to go into,” Lichtenberger says. It would be a squandered opportunity, with widespread implications, if North America can’t look over the Atlantic and learn from the positive image and reputation that advanced manufacturing has had in Germany. In January 2015, the authors of the McKinsey article surveyed 300 manufacturing leaders, and found that just 48 percent considered themselves ready for Industry 4.0. Among suppliers, 78 percent felt prepared, according to the authors. Those numbers will continue to shift, which leaves employers and colleges and universities with a choice: Do they want to be early adopters, or do they want to have to undergo radical change down the road to catch up with those who have left them behind?
  • 14. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 14 Industry 4.0 Innovation Gap Works Cited 1 Cornelius Baur and Dominik Wee. “Manufacturing’s next act.” June 2015. McKinsey Company. Url: http:// www.mckinsey.com/business-functions/operations/our-insights/manufacturings-next-act 2 Cornelius Baur and Dominik Wee. “Manufacturing’s next act.” June 2015. McKinsey Company. Url: http:// www.mckinsey.com/business-functions/operations/our-insights/manufacturings-next-act 3 Cornelius Baur and Dominik Wee. “Manufacturing’s next act.” June 2015. McKinsey Company. Url: http:// www.mckinsey.com/business-functions/operations/our-insights/manufacturings-next-act 4 Smart Manufacturing Leadership Coalition. “Implementing 21st Century Smart Manufacturing: Workshop Summary Report.” June 24, 2011. Url: https://www.smartmanufacturingcoalition.org/sites/default/files/ implementing_21st_century_smart_manufacturing_report_2011_0.pdf 5 Accenture. “Are you ready for Digital Industry 4.0?” Url: https://www.accenture.com/us-en/digital-industry- index 6 Daniel Burrus. “The Internet of Things Is Far Bigger Than Anyone Realizes.” November 2015. In WIRED. Url: http://www.wired.com/insights/2014/11/the-internet-of-things-bigger/ 7 White House press release. “President Obama Launches Advanced Manufacturing Partnership.” June 24, 2011. Url: https://www.whitehouse.gov/the-press-office/2011/06/24/president-obama-launches-advanced- manufacturing-partnership 8 Charles W. Wessner. “How Does Germany Do It?” November 2013. The American Society of Mechanical Engineer. Url: https://www.asme.org/engineering-topics/articles/manufacturing-processing/how-does- germany-do-it 9 Chase Gummer. “Behind Germany’s Success Story in Manufacturing.” June 1, 2014. In Wall Street Journal. Url: http://www.wsj.com/articles/behind-germanys-success-story-in-manufacturing-1401473946 10 U.S. Department of Commerce press release. “U.S. Secretary of Commerce Penny Pritzker Discusses Importance of Advanced Manufacturing at 2016 Hannover Messe Economic Forum.” April 24, 2016. Url: https://www.commerce.gov/news/secretary-speeches/2016/04/us-secretary-commerce-penny-pritzker- discusses-importance-advanced 11 Source: http://www.fraunhofer.de/en/about-fraunhofer/profile/facts-and-figures.html 12 Bill Lydon. “Industry 4.0: Intelligent and flexible production.” May/June 2016 URL: https://www.isa.org/ intech/20160601/#sthash.MrefM2I6.dpuf
  • 15. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 15 Industry 4.0 Innovation Gap 13 PwC. “Industry 4.0: Building the digital enterprise.” April 2016. Url: http://www.pwc.com/gx/en/industries/ industries-4.0/landing-page/industry-4.0-building-your-digital-enterprise-april-2016.pdf 14 PwC. “Industry 4.0: Building the digital enterprise.” April 2016. Url: http://www.pwc.com/gx/en/industries/ industries-4.0/landing-page/industry-4.0-building-your-digital-enterprise-april-2016.pdf 15 PwC. “Industry 4.0: Building the digital enterprise.” April 2016. Url: http://www.pwc.com/gx/en/industries/ industries-4.0/landing-page/industry-4.0-building-your-digital-enterprise-april-2016.pdf 16 Reinhard Geissbauer, Jesper Vedsø, and Stefan Schrauf. “A Strategist’s Guide to Industry 4.0.” May 9, 2016. In Strategy + Business. Url: http://www.strategy-business.com/article/A-Strategists-Guide-to-Industry-4.0 17 Anthony P. Carnevale, Nicole Smith, Jeff Strohl. Georgetown University Center on Education and the Workforce. “Help Wanted: Projections of Jobs and Education Requirements Through 2018.” June 2010. URL: https://cew.georgetown.edu/wp-content/uploads/2014/12/fullreport.pdf 18 National Schools Coaliton. “Congress Should Invest in Adult Basic Education” fact sheet. 2016. 19 2013 Lumina/Gallup study. “What America Needs to Know About Higher Education Redesign.” Url: https:// www.luminafoundation.org/news-and-events/today-s-business-leaders-say-it-s-what-you-know-not-where- you-go-when-making-hiring-decisions-new-study-shows 20 Jeff Selingo. “The Future of Learning for Our Careers is Up to Us.” March 28, 2016. On LinkedIn. Url: https:// www.linkedin.com/pulse/future-learning-our-careers-up-us-jeff-selingo 21 James Bessen. “Employers Aren’t Just Whining – the “Skills Gap” Is Real.” August 25, 2014. In Harvard Business Review. Url: https://hbr.org/2014/08/employers-arent-just-whining-the-skills-gap-is-real/ 22 Deloitte and the Manufacturing Institute. “The Skills Gap in U.S. Manufacturing: 2015 and Beyond.” 2015. Url: http://www.themanufacturinginstitute.org/~/media/827DBC76533942679A15EF7067A704CD.ashx 23 World Economic Forum. “Five Million Jobs By 2020: the Real Challenge of the Fourth Industrial Revolution.” January 18, 2016. URL: https://www.weforum.org/press/2016/01/five-million-jobs-by-2020-the-real- challenge-of-the-fourth-industrial-revolution/