White paper describing the challenges the Industry 4.0 and Advanced Manufacturing will bring to workforce development and training of technicians and engineers.
THE IMPACT OF DIGITALIZATION ON THE MANUFACTURING INDUSTRY - TECH MAHINDRATech Mahindra
This IDC Spotlight paper emphasizes how continuous improvement methodologies, empowered by instrumentation, machine learning, and distributed intelligence, will help manufacturing companies become flexible, context-aware digital businesses.
Digitalisation and the Industrial Internet will be crucial for the competitiveness of Swedish manufacturing companies within 5 years. The report summarizes findings from interviews with over 60 Swedish manufacturing companies on their views of Industry 4.0. It finds that companies see opportunities to streamline operations, digitalize products/services, and develop new digital business models through connecting machines, sensors, and analyzing large amounts of data. However, companies also face challenges in quantifying benefits, obtaining needed competencies, and establishing integrated data management between internal and external partners. Most companies believe they will be highly digitally integrated internally and with customers/partners within 5 years, transforming how they organize work on digital matters.
This report analyzes cloud computing export markets for U.S. companies. It finds that the cloud computing industry continues to see healthy global expansion. The top three markets identified are Canada, Japan, and the United Kingdom based on factors like export data, policy environment, infrastructure, and adoption rates. Overall the industry faces challenges around data privacy but also opportunities in hybrid cloud solutions and increased business acceptance of cloud technologies.
Technological advances have significantly increased industrial productivity. A new phrase is entering the vocabulary, thanks to a German effort; Industry 4.0. China, as always, has its own answer to this initiative.
The Impact of Industry 4.0 on Procurement and Supply Management: A Conceptual...inventionjournals
The ongoing discussions about a „digital revolution― and ―disruptive competitive advantages‖ have led to the creation of such a business vision as ―Industry 4.0‖. Yet, the term and even more its actual impact on businesses is still unclear.This paper addresses this gap and explores more specifically, the consequences and potentials of Industry 4.0 for the procurement, supply and distribution management functions. A blend of literature-based deductions and results from a qualitative study are used to explore the phenomenon.The findings indicate that technologies of Industry 4.0 legitimate the next level of maturity in procurement (Procurement &Supply Management 4.0). Empirical findings support these conceptual considerations, revealing the ambitious expectations.The sample comprises seven industries and the employed method is qualitative (telephone and face-to-face interviews). The empirical findings are only a basis for further quantitative investigation , however, they support the necessity and existence of the maturity level. The findings also reveal skepticism due to high investment costs but also very high expectations. As recent studies about digitalization are rather rare in the context of single company functions, this research work contributes to the understanding of digitalization and supply management
The document discusses how big data and business analytics are affecting manufacturing industries. It describes how big data is transforming each step of the manufacturing value chain, including R&D, supply chain management, production, and after-sales services. Big data is allowing manufacturers to gain insights from customer data, improve demand forecasting, optimize inventory levels, develop products more efficiently based on data-driven design, and provide better after-sales support through predictive maintenance. The organizational impacts of big data are also profound, as data and analytics become core capabilities for manufacturing companies.
Industry 4.0, also known as the Fourth Industrial Revolution, refers to the increasing digital connectivity between customers, products, processes and factories through emerging technologies like the Internet of Things, cloud computing, and automation. This digital transformation of manufacturing is expected to dramatically change how things are designed, made and sold over the next 5-10 years. While early adopters will reap rewards, businesses face challenges like securing intellectual property in an increasingly connected environment and developing workforces with the skills to understand and manage complex, data-driven operations. Planning for this digital future through skills development, technology roadmaps, and pilot projects will help businesses stay competitive.
This document provides an executive summary for a research report on advanced manufacturing and materials in the Greater Portland region. It highlights that the region was selected for an innovation grant due to its collaborative approach across counties and its manufacturing heritage/export success. The industries studied - aerospace/defense, computers/electronics, and metals/machinery - overlap considerably. The region has companies that serve these industries and can strengthen its ecosystem through robust supply chains. Examples are given of local companies like Christensen Shipyards and Oregon Iron Works that have reinvented themselves by applying manufacturing expertise to new industries and partnering with research organizations.
THE IMPACT OF DIGITALIZATION ON THE MANUFACTURING INDUSTRY - TECH MAHINDRATech Mahindra
This IDC Spotlight paper emphasizes how continuous improvement methodologies, empowered by instrumentation, machine learning, and distributed intelligence, will help manufacturing companies become flexible, context-aware digital businesses.
Digitalisation and the Industrial Internet will be crucial for the competitiveness of Swedish manufacturing companies within 5 years. The report summarizes findings from interviews with over 60 Swedish manufacturing companies on their views of Industry 4.0. It finds that companies see opportunities to streamline operations, digitalize products/services, and develop new digital business models through connecting machines, sensors, and analyzing large amounts of data. However, companies also face challenges in quantifying benefits, obtaining needed competencies, and establishing integrated data management between internal and external partners. Most companies believe they will be highly digitally integrated internally and with customers/partners within 5 years, transforming how they organize work on digital matters.
This report analyzes cloud computing export markets for U.S. companies. It finds that the cloud computing industry continues to see healthy global expansion. The top three markets identified are Canada, Japan, and the United Kingdom based on factors like export data, policy environment, infrastructure, and adoption rates. Overall the industry faces challenges around data privacy but also opportunities in hybrid cloud solutions and increased business acceptance of cloud technologies.
Technological advances have significantly increased industrial productivity. A new phrase is entering the vocabulary, thanks to a German effort; Industry 4.0. China, as always, has its own answer to this initiative.
The Impact of Industry 4.0 on Procurement and Supply Management: A Conceptual...inventionjournals
The ongoing discussions about a „digital revolution― and ―disruptive competitive advantages‖ have led to the creation of such a business vision as ―Industry 4.0‖. Yet, the term and even more its actual impact on businesses is still unclear.This paper addresses this gap and explores more specifically, the consequences and potentials of Industry 4.0 for the procurement, supply and distribution management functions. A blend of literature-based deductions and results from a qualitative study are used to explore the phenomenon.The findings indicate that technologies of Industry 4.0 legitimate the next level of maturity in procurement (Procurement &Supply Management 4.0). Empirical findings support these conceptual considerations, revealing the ambitious expectations.The sample comprises seven industries and the employed method is qualitative (telephone and face-to-face interviews). The empirical findings are only a basis for further quantitative investigation , however, they support the necessity and existence of the maturity level. The findings also reveal skepticism due to high investment costs but also very high expectations. As recent studies about digitalization are rather rare in the context of single company functions, this research work contributes to the understanding of digitalization and supply management
The document discusses how big data and business analytics are affecting manufacturing industries. It describes how big data is transforming each step of the manufacturing value chain, including R&D, supply chain management, production, and after-sales services. Big data is allowing manufacturers to gain insights from customer data, improve demand forecasting, optimize inventory levels, develop products more efficiently based on data-driven design, and provide better after-sales support through predictive maintenance. The organizational impacts of big data are also profound, as data and analytics become core capabilities for manufacturing companies.
Industry 4.0, also known as the Fourth Industrial Revolution, refers to the increasing digital connectivity between customers, products, processes and factories through emerging technologies like the Internet of Things, cloud computing, and automation. This digital transformation of manufacturing is expected to dramatically change how things are designed, made and sold over the next 5-10 years. While early adopters will reap rewards, businesses face challenges like securing intellectual property in an increasingly connected environment and developing workforces with the skills to understand and manage complex, data-driven operations. Planning for this digital future through skills development, technology roadmaps, and pilot projects will help businesses stay competitive.
This document provides an executive summary for a research report on advanced manufacturing and materials in the Greater Portland region. It highlights that the region was selected for an innovation grant due to its collaborative approach across counties and its manufacturing heritage/export success. The industries studied - aerospace/defense, computers/electronics, and metals/machinery - overlap considerably. The region has companies that serve these industries and can strengthen its ecosystem through robust supply chains. Examples are given of local companies like Christensen Shipyards and Oregon Iron Works that have reinvented themselves by applying manufacturing expertise to new industries and partnering with research organizations.
Click through this slide presentation to see an overview of Joel Semeniuk's Exclusive Lecture on How Agile Sparked the 4th Industrial Revolution.
Last month Joel spoke with Scrum Alliance Executives about the concept of Industry 4.0 and how it applies to what we do in our workplaces.
“Accessing data and translating it in real-time to deliver more value is representative of how entire industries are thinking.”
• Has Industry 4.0 already made an impact on your organization?
• Will your company survive by 2020?
• How will you change in an economy driven by value?
Let us know your thoughts on Industry 4.0
Watch the video and learn how Agile is reshaping Manufacturing 4.0.
Too busy to watch? Listen to the audio
“Keeping pace with technological change: The role of capabilities and dynamis...Structuralpolicyanalysis
The document summarizes the key points from a conference on productivity. It discusses how technological change has failed to significantly boost productivity and income, and the research presented offered explanations. Adoption of digital technologies has been slow and uneven, with the most productive firms benefiting most. Complementary investments in intangible assets like skills and management are also important for adoption. While market concentration has increased, its implications are still debated. Ensuring strong competition, reducing barriers to business dynamism, and supporting skills development and technology adoption were highlighted as important for countries to realize productivity gains from technological change.
Vendavo Industrial Manufacturing Industry Insights_2017Caroline Burns
The industrial manufacturing sector is on the brink of something big, which will change it beyond all recognition.
One thing is crystal clear: standing still is not an option. Competitive pressure, price pressure and the unstoppable move towards digitization mean that smart organisations need to get ahead of the curve and take action now.
These slides discuss Robert Gordon's recent book, The Rise and Fall of American Growth. He argues that growth was faster between 1870 and 1940 than between 1940 and 2010. Simply put, an American in 1870 would not have recognized life in 1940 but an American in 1940 would recognize life today. These slides discuss what would be needed to change these results and thus make the improvements since 1940 equivalent to those between 1870 and 1940
Pilat eu spri new avenues innovation policy 9 june 2016Dirk Pilat
The document discusses innovation policy and new directions. It notes slow productivity growth, rising inequality, and global challenges like climate change that innovation can help address. New insights show heavy business investment in intangibles, widening productivity gaps between frontier and other firms, and the importance of firm dynamics. Digital technology is transforming innovation across sectors. New questions concern responding to digitalization, jobs and skills, balancing innovation and inclusive growth. Concentration in R&D and IP raises issues. New directions emphasize experimentation, systemic approaches, and implementation.
The real Internet can be said to be the collective name of consumer Internet, industrial Internet, and government and enterprise Internet. With the increasing popularity of the Internet, the demographic dividend is coming to an end, and the development of the consumer Internet is near saturation. At this point, people began to discover that instead of continuing to kill in the red sea of consumer Internet, it is better to consider looking for a new blue sea.
This document analyzes tech talent labor trends in 50 major U.S. and Canadian markets. It ranks these markets based on 13 metrics measuring their competitiveness and ability to attract and grow tech talent pools. The top 3 markets are the San Francisco Bay Area, Washington D.C., and Seattle. The analysis also examines factors like tech talent concentrations, costs of operations for tech companies, and the impact of tech talent on commercial real estate markets.
Canada - What is next for Manufacturing | February 2022 and January 2022 paul young cpa, cga
Manufacturing sales rose for the fourth consecutive month, up 0.6% to $64.8 billion in January on higher sales in 14 of 21 industries, led by the petroleum and coal (+6.8%) and wood (+6.5%) product industries. The gain was partially offset by lower sales of motor vehicles (-17.5%). On a year-over-year basis, total manufacturing sales were up 13.4% in January.
Source - https://www150.statcan.gc.ca/n1/daily-quotidien/220315/dq220315a-eng.htm
Impact of technology on Global Value ChainsCarenmutai2
The presentation will highlight what Global Value Chain (GVCs) is and the forms in which countries participate in GVCs. In addition, the presentation show how technology has played a key role in the GVCs.
This document outlines actions in the new Digital Agenda for the Netherlands, with a focus on education, knowledge and innovation. It notes that digitization is rapidly transforming the economy and shifting demand for skills, with increasing shortages of software programmers, cybersecurity specialists, and data analysts. To address talent shortages that pose a challenge to the digital economy, the action line on education, knowledge and innovation aims to improve ICT education, strengthen knowledge development and innovation, and ensure infrastructure supports research, innovation and education.
Covid 19: Industry Focus: The business impact to manufacturing & where to...Darryl Judd
Never, before in the history of manufacturing has a single event simultaneously and globally affected supply, demand, and workforce availability, causing massive disruptions and uncertainty.
This article looks at the impact to business and manufacturing as a result of COVID19 and tackles some of the areas that businesses will need to focus on in order to navigate a successful path forward.
The document discusses four key trends facing manufacturers: 1) overcapacity in many industries following the economic crisis, 2) companies realizing they cannot return to pre-crisis normal and must permanently change processes, 3) the need for new operating models as old models are no longer viable, and 4) companies must grow through collaboration, redefine resource allocation, or risk going out of business. It also summarizes Cisco's Internet Business Solutions Group and their focus on helping manufacturing clients understand how information and communication technologies can help them adapt to these trends and improve business models.
The document discusses Industry 4.0, which refers to the fourth industrial revolution involving the integration of cyber-physical systems, the internet of things, and internet of services in manufacturing. It provides an overview of Industry 4.0, including its components like cyber-physical systems, internet of things, and smart factories. It also outlines the principles of interoperability, virtualization, decentralized decisions, and real-time capabilities that guide Industry 4.0. Potential benefits are optimization and customization of production, while challenges include issues around security, capital requirements, employment impacts, and privacy concerns.
Digital Transformation in the Oil & Gas Industry | 2021Social Friendly
The document discusses how digital transformation can help the oil and gas industry build resilience. It outlines several ways that digital technologies like industrial IoT, sensors, digital twins, cloud computing, artificial intelligence and mobile technologies can help reduce costs, increase efficiency and productivity, and make better data-driven decisions. Specifically, these technologies allow for real-time monitoring of assets and operations, predictive maintenance, remote asset management, and optimized decision making through analytics. The document argues that digitalization is critical for oil and gas operators to succeed in an environment of low prices and high volatility.
This document discusses the future of work in the Middle East, North Africa, and Turkey (MENAT) region driven by three disruptive forces: the Industrial Internet, Advanced Manufacturing, and the Global Brain. It finds that these forces provide opportunities to diversify economies, strengthen supply chains, create jobs, and improve standards of living. However, governments and businesses will need to adapt by investing in infrastructure, education, and talent to fully capitalize on these opportunities and ensure inclusive growth.
The document discusses Thomson Reuters' 2015 Top 100 Global Innovators report. It provides an overview of the methodology used to identify the top 100 innovators based on metrics like patent volume, success rates, geographic coverage, and influence. It also notes some key findings from the report, such as the industries that increased or decreased in innovation activity compared to the previous year. Additionally, it highlights how the Top 100 innovators outperformed other indices in terms of revenue, R&D spending, and other metrics, demonstrating the economic benefits of innovation.
Industry 4.0: from Factory to Smactory
It is August the 18th of 2014 when a German government official press ‘post’ on an update called: "Zukunftsprojekt Industrie 4.0”, not knowing that this Industry number will complete transform the way we traditionally did business. Where business transformation in prior times mostly affected individual entities of businesses, this transformation affects the whole business eco-system. The announcement, posted on the “Bundesministerium fur Bildung und Forschung ” or, in English, the:”Federal ministry of education and Research” quoted the following key message:
“The future project Industry 4.0 aims to enable the German industry in a position to be ready for the future of production. Industrial production will be characterized by strong personalization of products under the conditions of high flexibilised (high-volume) production, the extensive integration of customers and business partners in business and value creation processes and the coupling of production and quality services.”
Industry 4.0, where disruption meets the manufacturing industry
According the Cambridge Online Dictionary is revolution something that is: ‘a very important change in the way that people do things’ or ‘one complete circular movement of something’. That Industry 4.0 is a industrial revolution is an understatement. Industry 4.0 is a big disruption in the economy & the way we (will) do business in the future. Before deep dive directly into Industry 4.0 let us have a closer look to the road towards it...
Etude PwC et Strategy& sur l'Industrie 4.0 (mars 2015)PwC France
http://bit.ly/PwC-Industrie40
Selon l’étude « Industry 4.0 » réalisée par PwC et Strategy&, quatre entreprises interrogées sur cinq auront numérisé leur chaîne de valeur d'ici 2020. L’Industrie 4.0, communément appelée l’« Internet des objets », devrait en effet être la cible des investissements des entreprises européennes au cours des cinq prochaines années. L’industrie européenne prévoit d’investir 140 milliards d’euros par an d’ici 2020, pour un gain total de chiffre d’affaires estimé à 110 milliards d’euros annuels.
Méthodologie
PwC et Stratégy& ont conduit conjointement cette étude avec le soutien de Siemens, l’association d’ingénieurs VDMA et le média Produktion. Ont été interrogées 235 entreprises allemandes, issues de 5 secteurs industriels : technologies de l’information et de la communication, télécommunications, mécanique, automobile, électronique et industries manufacturières (chimie, pétrochimie, pharmacie, alimentaire, sucre, papier, verre, acier et ciment).
Click through this slide presentation to see an overview of Joel Semeniuk's Exclusive Lecture on How Agile Sparked the 4th Industrial Revolution.
Last month Joel spoke with Scrum Alliance Executives about the concept of Industry 4.0 and how it applies to what we do in our workplaces.
“Accessing data and translating it in real-time to deliver more value is representative of how entire industries are thinking.”
• Has Industry 4.0 already made an impact on your organization?
• Will your company survive by 2020?
• How will you change in an economy driven by value?
Let us know your thoughts on Industry 4.0
Watch the video and learn how Agile is reshaping Manufacturing 4.0.
Too busy to watch? Listen to the audio
“Keeping pace with technological change: The role of capabilities and dynamis...Structuralpolicyanalysis
The document summarizes the key points from a conference on productivity. It discusses how technological change has failed to significantly boost productivity and income, and the research presented offered explanations. Adoption of digital technologies has been slow and uneven, with the most productive firms benefiting most. Complementary investments in intangible assets like skills and management are also important for adoption. While market concentration has increased, its implications are still debated. Ensuring strong competition, reducing barriers to business dynamism, and supporting skills development and technology adoption were highlighted as important for countries to realize productivity gains from technological change.
Vendavo Industrial Manufacturing Industry Insights_2017Caroline Burns
The industrial manufacturing sector is on the brink of something big, which will change it beyond all recognition.
One thing is crystal clear: standing still is not an option. Competitive pressure, price pressure and the unstoppable move towards digitization mean that smart organisations need to get ahead of the curve and take action now.
These slides discuss Robert Gordon's recent book, The Rise and Fall of American Growth. He argues that growth was faster between 1870 and 1940 than between 1940 and 2010. Simply put, an American in 1870 would not have recognized life in 1940 but an American in 1940 would recognize life today. These slides discuss what would be needed to change these results and thus make the improvements since 1940 equivalent to those between 1870 and 1940
Pilat eu spri new avenues innovation policy 9 june 2016Dirk Pilat
The document discusses innovation policy and new directions. It notes slow productivity growth, rising inequality, and global challenges like climate change that innovation can help address. New insights show heavy business investment in intangibles, widening productivity gaps between frontier and other firms, and the importance of firm dynamics. Digital technology is transforming innovation across sectors. New questions concern responding to digitalization, jobs and skills, balancing innovation and inclusive growth. Concentration in R&D and IP raises issues. New directions emphasize experimentation, systemic approaches, and implementation.
The real Internet can be said to be the collective name of consumer Internet, industrial Internet, and government and enterprise Internet. With the increasing popularity of the Internet, the demographic dividend is coming to an end, and the development of the consumer Internet is near saturation. At this point, people began to discover that instead of continuing to kill in the red sea of consumer Internet, it is better to consider looking for a new blue sea.
This document analyzes tech talent labor trends in 50 major U.S. and Canadian markets. It ranks these markets based on 13 metrics measuring their competitiveness and ability to attract and grow tech talent pools. The top 3 markets are the San Francisco Bay Area, Washington D.C., and Seattle. The analysis also examines factors like tech talent concentrations, costs of operations for tech companies, and the impact of tech talent on commercial real estate markets.
Canada - What is next for Manufacturing | February 2022 and January 2022 paul young cpa, cga
Manufacturing sales rose for the fourth consecutive month, up 0.6% to $64.8 billion in January on higher sales in 14 of 21 industries, led by the petroleum and coal (+6.8%) and wood (+6.5%) product industries. The gain was partially offset by lower sales of motor vehicles (-17.5%). On a year-over-year basis, total manufacturing sales were up 13.4% in January.
Source - https://www150.statcan.gc.ca/n1/daily-quotidien/220315/dq220315a-eng.htm
Impact of technology on Global Value ChainsCarenmutai2
The presentation will highlight what Global Value Chain (GVCs) is and the forms in which countries participate in GVCs. In addition, the presentation show how technology has played a key role in the GVCs.
This document outlines actions in the new Digital Agenda for the Netherlands, with a focus on education, knowledge and innovation. It notes that digitization is rapidly transforming the economy and shifting demand for skills, with increasing shortages of software programmers, cybersecurity specialists, and data analysts. To address talent shortages that pose a challenge to the digital economy, the action line on education, knowledge and innovation aims to improve ICT education, strengthen knowledge development and innovation, and ensure infrastructure supports research, innovation and education.
Covid 19: Industry Focus: The business impact to manufacturing & where to...Darryl Judd
Never, before in the history of manufacturing has a single event simultaneously and globally affected supply, demand, and workforce availability, causing massive disruptions and uncertainty.
This article looks at the impact to business and manufacturing as a result of COVID19 and tackles some of the areas that businesses will need to focus on in order to navigate a successful path forward.
The document discusses four key trends facing manufacturers: 1) overcapacity in many industries following the economic crisis, 2) companies realizing they cannot return to pre-crisis normal and must permanently change processes, 3) the need for new operating models as old models are no longer viable, and 4) companies must grow through collaboration, redefine resource allocation, or risk going out of business. It also summarizes Cisco's Internet Business Solutions Group and their focus on helping manufacturing clients understand how information and communication technologies can help them adapt to these trends and improve business models.
The document discusses Industry 4.0, which refers to the fourth industrial revolution involving the integration of cyber-physical systems, the internet of things, and internet of services in manufacturing. It provides an overview of Industry 4.0, including its components like cyber-physical systems, internet of things, and smart factories. It also outlines the principles of interoperability, virtualization, decentralized decisions, and real-time capabilities that guide Industry 4.0. Potential benefits are optimization and customization of production, while challenges include issues around security, capital requirements, employment impacts, and privacy concerns.
Digital Transformation in the Oil & Gas Industry | 2021Social Friendly
The document discusses how digital transformation can help the oil and gas industry build resilience. It outlines several ways that digital technologies like industrial IoT, sensors, digital twins, cloud computing, artificial intelligence and mobile technologies can help reduce costs, increase efficiency and productivity, and make better data-driven decisions. Specifically, these technologies allow for real-time monitoring of assets and operations, predictive maintenance, remote asset management, and optimized decision making through analytics. The document argues that digitalization is critical for oil and gas operators to succeed in an environment of low prices and high volatility.
This document discusses the future of work in the Middle East, North Africa, and Turkey (MENAT) region driven by three disruptive forces: the Industrial Internet, Advanced Manufacturing, and the Global Brain. It finds that these forces provide opportunities to diversify economies, strengthen supply chains, create jobs, and improve standards of living. However, governments and businesses will need to adapt by investing in infrastructure, education, and talent to fully capitalize on these opportunities and ensure inclusive growth.
The document discusses Thomson Reuters' 2015 Top 100 Global Innovators report. It provides an overview of the methodology used to identify the top 100 innovators based on metrics like patent volume, success rates, geographic coverage, and influence. It also notes some key findings from the report, such as the industries that increased or decreased in innovation activity compared to the previous year. Additionally, it highlights how the Top 100 innovators outperformed other indices in terms of revenue, R&D spending, and other metrics, demonstrating the economic benefits of innovation.
Industry 4.0: from Factory to Smactory
It is August the 18th of 2014 when a German government official press ‘post’ on an update called: "Zukunftsprojekt Industrie 4.0”, not knowing that this Industry number will complete transform the way we traditionally did business. Where business transformation in prior times mostly affected individual entities of businesses, this transformation affects the whole business eco-system. The announcement, posted on the “Bundesministerium fur Bildung und Forschung ” or, in English, the:”Federal ministry of education and Research” quoted the following key message:
“The future project Industry 4.0 aims to enable the German industry in a position to be ready for the future of production. Industrial production will be characterized by strong personalization of products under the conditions of high flexibilised (high-volume) production, the extensive integration of customers and business partners in business and value creation processes and the coupling of production and quality services.”
Industry 4.0, where disruption meets the manufacturing industry
According the Cambridge Online Dictionary is revolution something that is: ‘a very important change in the way that people do things’ or ‘one complete circular movement of something’. That Industry 4.0 is a industrial revolution is an understatement. Industry 4.0 is a big disruption in the economy & the way we (will) do business in the future. Before deep dive directly into Industry 4.0 let us have a closer look to the road towards it...
Etude PwC et Strategy& sur l'Industrie 4.0 (mars 2015)PwC France
http://bit.ly/PwC-Industrie40
Selon l’étude « Industry 4.0 » réalisée par PwC et Strategy&, quatre entreprises interrogées sur cinq auront numérisé leur chaîne de valeur d'ici 2020. L’Industrie 4.0, communément appelée l’« Internet des objets », devrait en effet être la cible des investissements des entreprises européennes au cours des cinq prochaines années. L’industrie européenne prévoit d’investir 140 milliards d’euros par an d’ici 2020, pour un gain total de chiffre d’affaires estimé à 110 milliards d’euros annuels.
Méthodologie
PwC et Stratégy& ont conduit conjointement cette étude avec le soutien de Siemens, l’association d’ingénieurs VDMA et le média Produktion. Ont été interrogées 235 entreprises allemandes, issues de 5 secteurs industriels : technologies de l’information et de la communication, télécommunications, mécanique, automobile, électronique et industries manufacturières (chimie, pétrochimie, pharmacie, alimentaire, sucre, papier, verre, acier et ciment).
Industrial revolutions are momentous events. By most reckonings, there have been only three. The first was triggered in the 1700s by the commercial steam engine and the mechanical loom. The harnessing of electricity and mass production sparked the second, around the start of the 20th century. The computer set the third in motion after World War II.
It might seem too soon to proclaim that the fourth industrial revolution, spurred by interconnected digital technology, has begun. But Henning Kagermann, the head of the German National Academy of Science and Engineering (Acatech), did exactly that in 2011, when he used the term Industrie 4.0 to describe a proposed government-sponsored industrial initiative.
When you look closely at the rapid pace of digitization in industry today, the name doesn’t seem hyperbolic at all. It is a signal of sweeping change that is rapidly transforming many companies and may catch others by surprise.
This document summarizes the findings of a study analyzing opportunities and challenges for international cooperation regarding Industrie 4.0. The study was based on over 150 interviews with experts from Germany, China, Japan, South Korea, the UK, and US. It found that while Industrie 4.0 could boost productivity and competitiveness through production optimization, different countries see varying opportunities in areas like smart products, platforms, and business models. Challenges include emerging digital ecosystems around platforms and ensuring standardization to enable interoperability between diverse technologies involved in Industrie 4.0.
Find out what the term Industry 4.0 means, where it originated from, and the opportunities and challenges that could be faced by Manufacturers, in the dawning of the 4th Industrial Revolution.
The presentation considers where we are today in manufacturing and how we may come to be a futuristic manufacturing nation and your potential role in fulfilling the dream.
2015 is shaping up to be a pivotal year for the global manufacturing industry. Manufacturing plants are not longer dirty, dark and dangerous places to work; they house some of the world’s most sophisticated equipment, are managed using complex data and software, and run on powerful technology systems. As the concept of a ‘smart factory’ becomes more of a reality, we take a look at the manufacturing trends shaping the industry in 2015.
A technology magazine from HARTING India where the current issue talks about readiness of a business for Industry 4.0 and a host of other applications.
Download the full document here http://www.harting.co.in/press-news/tecnews/tecnews-issue-30/
This document provides an executive summary of a book about AI and manufacturing. The book explores how AI is impacting the manufacturing sector and examines the opportunities and challenges from the perspective of manufacturers, workers, and policymakers. It discusses Microsoft's goal of democratizing AI similarly to how it democratized software. The summary highlights several key points made in interviews with manufacturers about their AI journeys and the implications for business models, workforces, and ethics.
This document provides an overview of Industry 4.0 and how manufacturers can achieve digital transformation. It discusses what Industry 4.0 is, the current landscape of disconnected systems in manufacturing, and how solving problems and creating value through data insights. It also addresses common challenges of strategy, culture, leadership, focus and infrastructure for manufacturers. Finally, it outlines step-by-step recommendations for manufacturers to make Industry 4.0 a reality, including forming a digital team, learning from others, scaling initiatives, rethinking goals, and stimulating experiments.
Industrie4.0 smart manufacturing for the futureEvandro MINATO
The document discusses Industrie 4.0, Germany's strategic initiative to take a pioneering role in industrial IT and remain globally competitive. Industrie 4.0 represents the coming fourth industrial revolution through the integration of cyber-physical systems and the internet of things. This will connect embedded system production technologies and smart production processes to transform industry and business models. Germany is well positioned to be a leader in this area due to its strengths in manufacturing, automation, embedded systems research, and industrial networks.
ACTUALIDAD DE LA INDUSTRIA 4.0 - START-UP NATION CENTRAL: FINDER INSIGHTS SERIES
ISRAEL’S INDUSTRY 4.0 SECTOR IN 2018
Si estás interesado en la Industria 4.0 y especialmente en la Robótica, compartimos con vos información de primer nivel publicada por Start-Up Nation Central :
Start-Up Nation Central is pleased to present its annual industry 4.0 sector report, Start-Up Nation Central Finder Insights Series: Israel’s Industry 4.0 Sector in 2018, which offers a comprehensive overview and analysis of the state of the Israeli high-tech innovation ecosystem in 2018.
The Finder Insights Series provides an overview of the Industry 4.0 ecosystem in Israel, its history, and global context, highlighting financial trends (investments, M&As, IPOs) and details of the various players that constitute the sector (companies, MNCs and hubs).
Learn more about:
How the global market for Industry 4.0 solutions are expected to grow annually by 20% for the next five years.
The crucial role that technology plays in the adoption of Industry 4.0 solutions.
How the Israel Industry 4.0 sector is third in the world in attracting VC funding.
Click here to download your copy of the Start-Up Nation Central Finder Insights Series: Israel’s Industry 4.0 Sector in 2018.
This document discusses the evolution of industry from Industry 1.0 to the current Industry 4.0. Industry 1.0 involved manual labor and animal power, while Industry 2.0 introduced electricity and factory automation. Industry 3.0 brought electronics and software systems for further automation. Now in Industry 4.0, machines are connected through technologies like the internet of things to share information and guide intelligent actions through data analysis. The document also briefly introduces Industry 5.0, which aims to merge cognitive computing with human skills to focus on human well-being rather than just profits through more sustainable circular production models.
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Industry 4.0 and the Innovation Gap in Advanced Manufacturing
1. INDUSTRY 4.0 INNOVATION GAP:
MANUFACTURERS AND COLLEGES SHOULD DRAW
INSPIRATION FROM GERMAN PIONEERS
2. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 2
Industry 4.0 Innovation Gap
Introduction
Manufacturing in the U.S. and Canada is marked by negative stereotypes left behind from 1955; repetitive and
simplistic duties in grimy workplaces, without a chance to change or advance a career, are the images most
people see when they imagine what it means to work in a factory. But, a new future for manufacturing is here—
it is Industry 4.0.
Industry 4.0, or the Smart Factory, represents a paradigm shift from the assembly lines popularized by the U.S.
automotive industry. Whereas the values typified by those initial factories prioritized profitability over people
and safety standards, modern manufacturing has evolved to place an equally high value on clean technology,
renewable energy, robotics, and on-demand, yet affordable, customization. What this means for manufacturing
is not only a new way of production, but new skill requirements for workers.
What is Industry 4.0?
In countries such as Germany and Japan, Industry 4.0 is a well-established approach in manufacturing. But
in North America, companies are falling significantly behind. They have yet to make meaningful strides in the
transition to Industry 4.0 and remain relatively ignorant of its practices and benefits. Mention the phrase to
most U.S. or Canadian manufacturing executives and you’re likely to get a lot of raised eyebrows, notes a 2015
McKinsey article.1
“If they’ve heard of it, they are likely confused about what it is. If they haven’t heard of it, they’re likely to be
skeptical of what they see as yet another piece of marketing hype, an empty catchphrase,” write Cornelius Baur,
Senior Partner, and Dominik Wee, Partner, both based in McKinsey’s Munich office. “And yet a closer look at
what’s behind Industry 4.0 reveals some powerful emerging currents with strong potential to change the way
factories work.”2
The McKinsey article contextualizes the name, which it calls the “fourth major upheaval in modern
manufacturing,” within the “lean revolution of the 1970s, the outsourcing phenomenon of the 1990s, and the
automation that took off in the 2000s.”3
What is clear is that Industry 4.0, whether it’s technically a revolution,
lies at the intersection of major “disruptions” from the likes of big data and analytics and advanced robotics.
“Smart Manufacturing applies information and manufacturing intelligence to integrate the voice, demands and
intelligence of the ‘customer’ throughout the entire manufacturing supply chain,” adds the Smart Manufacturing
Leadership Coalition. “This enables a coordinated and performance-oriented manufacturing enterprise that
quickly responds to the customer and minimizes energy and material usage while maximizing environmental
sustainability, health and safety, and economic competitiveness.”4
3. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 3
Industry 4.0 Innovation Gap
1784:
Water and
Steam Power
Industry 1.0
1870:
Electrical
Industry 2.0
1969:
Information
Technology and
Electronics
Industry 3.0
Now: Robotics,
Artifical Intelligence,
and Big Data
Industry 4.0
Industry 4.0, which is often referred to as the “fourth industrial revolution,” relates to what is called the Internet
of Things. This new ecosystem, in which everyday objects are “plugged into” the Internet, transforms traditional
factories to smart ones. “Here, machines ‘talk’ to products and other machines, objects deliver decision-critical
data, and information is processed and distributed in real time resulting in profound changes to the entire
industrial ecosystem,” according to an Accenture article.5
(The common timeline of industrial revolutions is
Industry 1.0 relates to the 18th century’s water and steam power; Industry 2.0 to the 19th century’s electrical
energy; and Industry 3.0 to the 1970s, with information technology (IT) and electronics.)
This kind of connectivity and interfacing is something that people are familiar with in their private lives, as when
a cell phone “talks” to the car, says Thomas Lichtenberger, President at Festo Didactic North America, a leading
provider of technical education equipment and training. “This kind of communication, where every device
communicates with another and exchanges information, is getting smarter and smarter,” Lichtenberger says.
“We are familiar with it in our private life, but this is exactly what is happening now in industry.”
The Internet of Things (IoT), notes a 2014 WIRED article, “is far bigger than anyone realizes.” In the article,
Daniel Burrus, founder and CEO of Burrus Research, writes that IoT “revolves around increased machine-to-
machine communication; it’s built on cloud computing and networks of data-gathering sensors; it’s mobile,
virtual, and instantaneous connection; and they say it’s going to make everything in our lives from streetlights
to seaports ‘smart.’”6
Four Industrial Revolutions:
4. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 4
Industry 4.0 Innovation Gap
Industry 4.0 Pioneers
Announcing a national Advanced Manufacturing Partnership (AMP) at Carnegie Mellon University in 2011, U.S.
President Barack Obama allocated more than $500 million to the effort, which the White House describes as a
joint investment of industry, higher education, and the federal government in “emerging technologies that will
create high quality manufacturing jobs and enhance our global competitiveness.” The president referred in his
remarks to a “renaissance in American manufacturing.” That renaissance, which is still in the making, takes its
cue in part from German leadership in advanced manufacturing.7
That leadership became apparent in 2008, when Germany’s manufacturing sector did “exceedingly well,”
while most of the industrialized world was reeling during the financial crisis, notes the American Society of
Mechanical Engineers.8
A 2014 “Wall Street Journal” article suggests that U.S. manufacturers can look to
Germany’s success as a model.9
And in 2016, U.S. Secretary of Commerce Penny Pritzker said the “fourth
industrial revolution” is changing products in pockets and homes alike and “is shifting the very nature of
work for our people.” Secretary Pritzker notes that President Obama’s inspiration for the National Network for
Manufacturing Innovation was the Fraunhofer Institutes,10
Germany’s leading applied research organization,
which employs 24,000 people across 67 institutes.11
The International Society of Automation further illustrates the point by comparing the way other countries are
now adopting technology to drive significant innovation to how Japan used automation and robotics in the
late 1990s to significantly increase its market share of the automotive industry. During Japan’s ascension in
automotive production, the U.S. had access to the same technology but did not use it. That cost the U.S. more
than half of its market share.12
Despite the warnings, industry in North America, however, isn’t prepared for the fast-evolving landscape, and
it clings too often to outdated techniques and approaches to production. This is not merely a question of taste
or philosophy. Companies that fail to embrace advanced manufacturing risk overpaying for underperforming
plants.
Only 33 percent of the more than 2,000 companies from 26 countries that PwC surveyed in its 2016 report
“Industry 4.0: Building the digital enterprise” said that their companies had achieved appropriate levels of
advanced digitization today. By 2020, 70 percent expected to meet that mark. Industry 4.0 will revolutionize
industrial production, according to the report, to the tune globally of $493 billion annually in increased digital
revenue until 2020, and $421 billion globally in annual cost reduction in the same time span. That means that
between 2015 and 2020, those surveyed, on average, expected to reduce their annual costs by an average of
3.6 percent, and to generate 2.9 percent more in increased revenue per year yielding a net gain of 6.5 percent.13
5. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 5
Industry 4.0 Innovation Gap
Ready or Not: Industry 4.0 Arrives in North America
That optimism for the future governed the statistics in the U.S. and Canada as well, where 37 percent of those
surveyed in the PwC study expected revenue gains exceeding 20 percent in the next five years, and 39 percent
thought they would reduce their costs over that same span by more than 20 percent. Half expected to increase
their efficiency by more than a fifth by 2020.14
As PwC’s data clearly demonstrates, Industry 4.0 isn’t a lofty theory; it’s already in practice. Significant
investments in Industry 4.0 will amount globally to $907 billion per year until 2020, according to the study.15
“Don’t buy the hype. Buy the reality. Industry 4.0 will be a huge boon to companies that fully understand what
it means for them,” noted Reinhard Geissbauer, Jesper Vedsø, and Stefan Schrauf in their article “A Strategist’s
Guide to Industry 4.0” in PwC’s Strategy + Business. “Change of this nature will transcend your company’s
boundaries – and probably the national boundaries of the countries where you do business.”16
Impact on Higher Education
For colleges and universities with manufacturing-related degrees and certifications, Industry 4.0 also signals
changes. New workers entering manufacturing today need new skills and higher levels of education than
workers did a decade ago. By 2018, 38 percent of workers in manufacturing will have some post-secondary
education, according to the Georgetown University Center for Education and the Workforce report “Help
Wanted: Projections of Jobs and Education Requirements Through 2018.” In 2008, 34 percent of workers in
Most companies are
still working to achieve
advanced levels of
digitization, but are
optimistic about meeting
the mark soon.
Industry 4.0 Ready
Embracing Industry 4.0
2016 2020
33%
2016 2020
77%
6. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 6
Industry 4.0 Innovation Gap
the industry had some training beyond high school. While the predicted increase in necessary educational
attainment is small, the authors of the report point to automation of routine functions as the cause. As
machines and robots increasingly do the rote responsibilities of workers, employers will seek to hire individuals
with more training to complete higher-level tasks.17
Research from the National Skills Coalition (NSC) comparing the available jobs by skill type and the number of
workers available to fill them, further confirms the need to adapt training. According to NSC, 54 percent of jobs
in the U.S. are considered middle skills jobs – those that require more than a high school diploma but not a four-
year degree – but only 44 percent of the workforce have the skills needed for these positions. Comparatively,
more than 20 percent of the workforce is trained for low skill positions, while the positions themselves make
up about 15 percent of job demand. Based on this data, there is an obvious opportunity to engage the U.S.
workforce in higher levels of education to fill the need of middle skill jobs.18
These two trends will require higher education institutions to increasingly be in-tune with the changing industry
and skills requirements. So far however, higher education as a whole is lagging behind in meeting the needs of
employers. Even more telling is that administrators don’t seem to realize it.
A 2013 Lumina Foundation Gallup study found that just 11 percent of business leaders agreed strongly that
college graduates are prepared for the kinds of jobs they are seeking to fill. That number departs significantly
from the 96 percent of college and university chief academic officers who were extremely or somewhat
confident that their institutions prepare students for their future careers.19
But, there are some, like Jeff Selingo, author of the book “There Is Life After College: What Parents and Students
Should Know About Navigating School to Prepare for the Jobs of Tomorrow,” who lay some of the blame on
workers themselves.
“In a day and age when careers and industries expand and contract at an alarming speed, workers can’t expect
that their undergraduate or even graduate education will be enough to sustain them for their entire working
life,” Selingo writes in a LinkedIn post. “Nor can workers expect that companies will invest in every facet of
their professional development, given that today’s workers switch jobs and careers much more than their
counterparts in the past.”20
So as colleges and universities change their curricula to teach the new skills required by Industry 4.0, it is clear
students who want to enter manufacturing must also adapt a life-long learning mentality. The title alone of the
“Harvard Business Review” article “Employers Aren’t Just Whining – the ‘Skills Gap’ Is Real” by James Bessen, a
Boston University School of Law economist, is telling. Bessen writes:
7. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 7
Industry 4.0 Innovation Gap
70% 69%
67% 60%
Computer Skills Problem Solving Skills
Basic Technical Training Math Skills
“Those workers who acquire the latest skills earn good pay; those employers who hire the right workers and
train them well can realize the competitive advantages that come with new technologies.”
The scope of the skills gap varies according to industry and location, but a survey of more than 450
manufacturing executives conducted by the Manufacturing Institute and Deloitte yielded the following areas
in which manufacturing employees were most deficient: technology and computer skills (70 percent), problem
solving skills (69 percent), basic technical training (67 percent), and math skills (60 percent).22
Changing the Image of Manufacturing
There are also cultural challenges that may complicate the pipeline to advanced manufacturing. “In the
United States, there can be a ‘uniquely American’ view of manufacturing that comes from the loss of so many
manufacturing jobs in the past 30 years due to globalization, the North American Free Trade Agreement (NAFTA)
treaties, and jobs moving to East Asia and to Mexico,” says Mike Nager, Business Development Manager at
Festo. “When graduates consider a career in manufacturing, or when their parents consider those sorts of jobs
for their kids, there tends to be a very sour taste in their mouths, because the manufacturing they remember is
from their grandparents’ days,” Nager says.
New production
processes require
new skills, here is
what employers
are looking for:
Wanted: Industry 4.0 Skills
8. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 8
Industry 4.0 Innovation Gap
In Germany, where the Festo Group has operated for nearly a century, that stigma doesn’t exist. “Germany
never shed its manufacturing base. It created many of the technologies that we are using today,” Nager says.
Advanced manufacturing, which is on the rise in the United States and Canada, presents a very different
environment than the sweatshops and poor conditions, lack of job security, and closing of plants that used to
typify North American manufacturing.
“When a new plant opens up – no matter what they’re manufacturing – it’s typically well-lit. It’s clean. You
can eat off the floors,” Nager says. “It’s sophisticated. It’s robot programming. It’s very high end, and it’s very
technical.”
As those sorts of plants proliferate in Europe and Japan, North America lags behind considerably. That’s a
danger that troubles Daniela Vidal, the Director of Opportunity Development at the University of Southern
Indiana. (More on the work she is doing below in a case study.)
“With the rapid pace of change that we are experiencing globally in technology, our industrial base really needs
to embrace moving into the 21st century,” she says. “Or they’re really going to fall behind or disappear. If there’s
a real disruption in the market, they’re not going to survive unless they have their eye on the ball.”
Training for Industry 4.0
Advanced Manufacturing has been somewhat of a blind spot in higher education for some time, and Industry
4.0, which is still a brand new concept, isn’t yet getting the attention it deserves.
“Advanced Manufacturing is a very viable option for people at the technician, engineering, and professional
levels to consider,” says Nager, who works with colleges and universities in North America that aim to create
innovative, robust and effective advanced manufacturing curricula for their career and technical education
programs. Festo equipment is increasingly being used in laboratories and classrooms in the U.S. and Canada to
teach hands-on technical skills.
There are however slight shifts happening that signal a pending change. STEM (science, technology,
engineering, and mathematics) programs – particularly engineering programs – throughout the U.S. and Canada
are undergoing some soul-searching about their curricula and how well their courses are serving students in
their post-graduation job searches, according to Nager, who is hearing from employers who crave more talent
that has graduated from more holistic educational training.
“What I’ve heard time and time again is that they want the engineers to be able to form into teams,” he says.
Executives want their employees to know how to communicate with their bosses, with their team members, and
9. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 9
Industry 4.0 Innovation Gap
also with colleagues across disciplines. Mechanical and electrical engineers can no longer afford to remain in
silos. They not only need to communicate well and work well together, but they also need to work with business
colleagues and those across the company. But, colleges often mirror these partitions with departments and
degree paths that are equally disconnected. “There’s a culture that has to be overcome,” Nager says.
To help overcome that culture, it’s vital to bridge the gap between industry and the academic sector. “This is not
strong enough,” says Lichtenberger. Four-year institutions in North America tend to approach practical training
in a different way than do high schools or two-year colleges. There’s a need, according to Lichtenberger, for
more focus on solution-driven training if there is to be a closing of the skills gap in advanced manufacturing.
“Everything is global now, and everything is getting much more complicated,” he says.
Where the technological innovation space, in which mobile apps and start-ups receive so much attention, is
both saturated and high-risk, advanced manufacturing is just as innovative, and it actually changes the world.
It’s essential, according to Lichtenberger, to consider the truly impactful rather than focusing exclusively on the
most hyped.
There’s a need, according to Lichtenberger, for more focus on solution-driven traning if there
is to be a closing of the skills gap in advanced manufacturing.
In an increasingly-complicated economy, young people and those seeking to change careers need to be trained
for tomorrow’s jobs in “smart” factories, where workers need to both understand how each element of the
production apparatus work, and also have the confidence and skill set to embrace change and “disruptions.”
“In the past, you had a technician telling the machine what to do and how to do it and coordinating everything.
In the future, it will be the other way around,” Lichtenberger says. “The machine will tell the worker what he or
she is supposed to do.”
The future will not be the stuff of science fiction, where robots displace human workers, however. There is a
growing need for skilled workers. By 2020, advanced manufacturing practices will create 2.1 million new jobs,
says the World Economic Forum.23
Many of those jobs will require new skills such as managing and interpreting
the data that “smart” factories gather on a perpetual basis. That data can point to areas that need to be
retooled or overhauled, as well as to aspects of production that are proving very successful.
While all these aspects of Industry 4.0 have not been fully realized, “we have to prepare our students and
workers very early in their careers,” Lichtenberger says.
10. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 10
Industry 4.0 Innovation Gap
The Holy Grail here, if the technology and talent can match up, is an increase in flexibility in production.
Previously, according to Lichtenberger, companies had to make a tough decision at a fork in the manufacturing
road: opt for mass-producing low cost products, or instead customize single pieces, that come with a higher
price tag.
Consumers who could afford the latter got just what they needed at an expensive price, while those with more
limited means had to tailor their needs to what was already mass produced, even if it literally didn’t fit. “With
Industry 4.0 and all the communications and smart technology, they can be low cost and still be very flexible,”
Lichtenberger says.
Nager agrees. “The advantage for the consumer is that you’ll be able to pay the same – or close to the same –
price for the customized products as you do for the mass-produced products,” he says.
By handing the decision back over to the customer, Industry 4.0 delivers what the customer wants to buy
rather than what best suits the manufacturer to make, according to Nager, although the new paradigm also
helps manufacturers deliver the customized products much more cheaply. One example of how this works is
monitoring energy use.
“Imagine a plant that has a variable energy cost that’s not fixed at a certain number of cents per kilowatt hours.
It actually varies during the day depending on how much load there is and how much the utilities are providing,”
Nager says. Skilled employees can curate and analyze all of that information and know exactly what it costs to
make a particular item. High-energy operations could be moved to off-peak times if the factory is sufficiently
flexible.
“The result might be a couple of percentages of savings on cost, which in the manufacturing industry is huge,”
Nager says.
Given the interdisciplinary and multidisciplinary nature of the changes that are already occurring, it’s a ripe time
for higher education to partner with industry – particularly those that are pioneering in the Industry 4.0 space –
to ensure that tomorrow’s workforce is ready for the challenges of tomorrow’s workplace.
Case Study: Students Learn in Cyber Factories at University of Southern Indiana
The reactions that Daniela Vidal, the director of opportunity development at the University of Southern Indiana,
gets from industry leaders and other guests that she leads on tours of the university’s Cyber Physical (CP)
Factory speak for themselves.
11. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 11
Industry 4.0 Innovation Gap
Visitors who see the equipment – eight modules, each of which has different components that perform specific
manufacturing processes – are “blown away,” according to Vidal. “They are very excited. A lot of times we get
comments like, ‘Oh. I wish I was back in school.’”
The CP Factory, which the university purchased from Festo Didactic in 2012 and which Festo is helping the
university use to train students and faculty in advanced manufacturing, can be used to teach a wide variety of
skills, to both beginner and advanced students. The lab, according to Vidal, has an automated storage retrieval
system, a robot, a press, a drill, and a system that helps check for quality control. There are screens and
controls on both sides of the modules, so students can surround the equipment and work on different tasks
simultaneously.
Visitors who see the equipment are “blown away,” according to Vidal. “They are very excited.
A lot of times we get comments like, ‘Oh. I wish I was back in school.’”
The equipment, which the university purchased with federal grant monies, has actually proven more advanced
than industry in the region, where companies tend to operate very traditionally. “They say they need it. They say
they want it all the time,” Vidal says, but local companies haven’t yet afforded their employees enough time to
train in advanced manufacturing. She plans to spread awareness among those businesses.
“We have a very mature manufacturing base here. We are one of the oldest, most mature manufacturing bases
in the country,” she says.
It doesn’t bother Vidal at all that higher education is being cast in the role not only of training students, but also
of teaching industry. In fact, she sees that as a vital role for higher education. “The university should be the one
helping our industry see what the rest of the world is doing,” she says. “We are in the forefront helping industry
advance.”
There’s been particular interest from the local naval base, which is also a federal research lab, and Vidal is
seeking grant money to produce a mobile Industry 4.0 truck that can go to rural areas and spread the gospel of
advanced manufacturing to people who aren’t sufficiently aware of its potential and growth.
“The idea is not just to upgrade and modernize the established industry, but we are also pushing for
entrepreneurial activity,” she says.
12. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 12
Industry 4.0 Innovation Gap
Vidal, who has an extensive background in LEAN manufacturing, selected the Festo equipment in 2012 after a
2010 trip to Germany, where she was drawn to the flexible modules that she saw at the University of Stuttgart.
The University of Southern Indiana was starting a new program at the time, which built on existing advanced
manufacturing and industrial supervision programs (both four-year) in the Engineering Department. There was
also a new facility under construction at the time which became the Applied Engineering Center. Funding from
the U.S. Department of Energy helped construct the automation lab.
One of the most impressive features of the lab, Vidal says, is its flexibility, which reflects real needs in industry.
“You need to be able to move the equipment around to be able to serve your flow, and not the other way
around,” she says. And because each of the modules has a single plug, which controls power, air, and all the
utilities, combined with the RFID chips on the carriers that direct the part to the machine based on instructions
that can easily be changed, they system is very flexible indeed.
“You can unplug the modules and reconfigure them in a different layout to maximize throughput or to address
bottlenecks, and all you have to do is plug it back in. It takes five minutes,” Vidal says. “Then you can run
the simulation again and see what effect it has on production rates and quality.” That students don’t need to
reprogram the modules each time makes the lab even more user-friendly.
Vidal is excited to better implement the modules and automation training into both junior- and senior-level
courses, as well as graduate-level curricula.
“This is something that we can use in at least seven or eight different classes, from engineering to advanced
manufacturing and industrial supervision to our Master of Industrial Management and even our Master of
Business Administration, which has a class called decision sciences,” she says. “This equipment is very helpful
in taking something that’s only been done in theory and giving students the ability to see it in practice.”
And to those in industry who are still skeptical of the paradigm shift, Vidal is prepared to present a business
case for change.
“It’s not a pie in the sky or going after the next fad. It’s real. It’s tangible,” she says. “Here’s the path for your
business to upgrade and pivot to survive in this new economy.”
An Evolving Space with a Bright Future
As is always the case with cutting-edge developments, there will be some false starts, many evolutions, and
plenty of rapid change. New technologies and new products are surfacing regularly, and Industry 4.0 is certainly
in a state of evolution.
13. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 13
Industry 4.0 Innovation Gap
For companies looking to adopt Industry 4.0 and colleges and universities educating students for these advanced
manufacturing jobs, the time is ripe for a more earnest, committed, and creative “handshake.”
“Extremely close collaboration between industry and education is needed, because what is needed in industry is
changing almost on a monthly basis,” Lichtenberger says.
There have always been those in industry and in education who have done a poor job of reading crystal balls.
Many denounced the printing press, and even more came late to the realization of the Internet’s significance.
There have been countless examples in between, and there will be many more. At risk for both industry and
higher education in the U.S. and Canada is seriously underestimating a major revolution due to an inability to
overcome an outdated culture that too often stigmatizes manufacturing.
Extremely close collaboration between industry and education is needed, because what is
needed in industry is changing almost on a monthly basis,” Lichtenberger says.
Many North American parents consider it taboo to send their children to college to study manufacturing. “Very
often, the image of manufacturing from the broader population in North America is that it’s dirty and that it’s not
really desirable for young people to go into,” Lichtenberger says. It would be a squandered opportunity, with
widespread implications, if North America can’t look over the Atlantic and learn from the positive image and
reputation that advanced manufacturing has had in Germany.
In January 2015, the authors of the McKinsey article surveyed 300 manufacturing leaders, and found that just 48
percent considered themselves ready for Industry 4.0. Among suppliers, 78 percent felt prepared, according to
the authors. Those numbers will continue to shift, which leaves employers and colleges and universities with a
choice: Do they want to be early adopters, or do they want to have to undergo radical change down the road to
catch up with those who have left them behind?
14. Industry 4.0 Innovation Gap: Manufacturers and Colleges Should Draw Inspiration from German Pioneers 14
Industry 4.0 Innovation Gap
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