Vegam Solutions provides an Industry 4.0 platform to drive key advantages for manufacturers, including paperless operations for transparency and efficiency, reduced human error and inventory times, just-in-time training to enhance quality, digital SOPs for quicker adoption, continuous improvement tracking through real-time visualization, and big data analytics for predictive corrections. The platform connects ERP, execution, and SCADA systems for real-time data across the manufacturing process, and provides visualization, compliance, labeling, and analytics capabilities to help transform factories into smart, connected facilities. Vegam has successfully helped many process manufacturers make this transition to Industry 4.0.

1. Driving Industry 4.0
Vegam Solutions

2. Industry 4.0 : The way we see it
Man or machine,
taking right decision
at the right time
See things as they
are from wherever
you are
Perform preventive
and predictive
actions

3. “Who did it?”
“How?”
“When?”
“Using what?”
Wish I had 100% Traceability.
Training for new products,
Process & tools
Wish I had “just in time training”!Wish it was “paper-less”!
How to find Process Orders, Purchase
Orders, Quality Certificates….
Key Challenges

4. Key Challenges
So many compliance needs..
So complicated
How are my operations doing?
Wish I could have KPI’s what I want!
What is happening now in the factory?
Wish I could get real time
view of operations
Wish Compliance to regulations was built into my process!

5. “Industry 4.0 Platform”

6. Industry 3.0 Industry 4.0

7. Key Advantages of Implementing
• Paper less operations for
better transparency &
efficiency
• Reduce human error by
avoiding multiple entries in a
paper based system
• Reduced inventory holding
times due to faster
availability of materials in
the system
• Just in Time Training to help
reduce accidents and
enhance quality
• Digital SOP to help quicker adoption of new products
• Continuous improvement enabled and tracked, result of real time visualization
• BigData to capture IoT/Sensor Data for insightful analytics and predictive corrections

8. Architecture

9. BI ERP  Execution  SCADA
Strategic Value V/S Response Time

10. - Extends & Interfaces with SAP ECC
Master data in SAP synced with Vegam 4i :
• Materials Master data (MRP Controller, Purchasing Group, PPE, Hazard Info)
• Recipe BOM details
• GHS Label Information
Transactions Synced by Vegam 4i :
• Purchase Order details (Used for Purchase Order Calendar in Vegam)
• Process Order Details(Used for Staging and Manufacturing Calendar)
• Delivery Order Details (Used for Delivery Calendar)

11. Transactions Vegam Performs in SAP
• Material Movement (MIGO, Bin-2-Bin, Put Away (Raw Material & FG), 261 RM / FG
Consumption, 101 for Booking stock FG, Post Goods issue)
Other Transactions:
• Process Order Final Completion, Time Ticket Update, Production data, Lot Number
in SAP and Extended in Vegam, Auto Batch Determination, For JIT QC Update in
SAP, Extract RM QC from SAP
- Extends & Interfaces with SAP ECC

12. • Large Volume Data Store
• Real time data pump
from various sources into
Cloud and Cloud
Historian
• APIs for Third Party to
access for Running
Analytics and other
algorithms.

13. • Real Time Data
Visualization Platform
• Supports 3D models with
real time data overlay
• Supports 360*
Visualization (Similar to
Google StreetView)
• Built in Manufacturing
Plant Specific KPI
Reports with Drill Down
• Virtual Reality
Walkthroughs with Live
Data Overlays

14. • Label Design and Management
Solution
• Label Data extraction from ERP /
3P DB
• Compliance Information from
ERP / 3P DB
• Multiple Printers and Print
Servers Supported

15. Summary
Smart Factories is not about Automation! Smart factories is all about enabling intelligence at all levels
of the factory.
Real Time Connectivity is key. Man, Machine and Material movements.
Smart Factory is the readiness to adopt future technologies like Connected Sensors, Connected
Machines (M2M), Data Driven Decisions (Big Data and Predictive Inputs to Machines / People/ Process)
Vegam offers complete package to help transform factories as Smart Connected Factories.
Vegam has very successful case studies of mega process manufacturers transform as Smart
Connected Factories.