This document discusses Factory 4.0 and the Industrial Internet of Things (IIoT). It outlines the key facts and challenges of Factory 4.0, including new technological capabilities and the need to improve efficiency. Advantech solutions are presented that can help industries address challenges through technologies like augmented reality, edge intelligence servers, hybrid software platforms, and the OPC UA protocol. In conclusions, Factory 4.0 represents a new approach to leverage recent technological advances to achieve improved results.

1. FACTORY 4.0
GUILHERME TORRES
Key Account Manager - IIoT
guilherme.torres@advantech.com.br
Facts, Challenges and New Solutions

2. AGENDA
Facts of Factory 4.0 and IIoT
Challenges for Industries
Advantech 4.0
Updating old machines: How to promote Industry 4.0?
The future of industrial protocols: OPC UA
Augmented Reality (AR): New OEE Concept
Hibrid Software Platforms: WISE-PaaS/RMM
Conclusions

3. What is the Factory 4.0?
Fourth Industrial Revolution, joining communication and information

4. New Technological Scenario of Industry 4.0
Equipaments and smart sensors with low cost
Popularization of Smartphones
New analytical tools
Cloud and Mixed Processing (Local/Remote)
• Intelligence
• Instrumented
• Interconnected
Internet of Things (IoT)

5. Facts of Factory 4.0 and IIoT
01110
110111
00101
1011
BIG
DATA
INTERNET OF
THINGS
SMART
SECURITY
About Factory 4.0, we can consider three main “pillars”:
• New primary elements
• Availability and
communication
INTERNET
OF THINGS
• Modeling and
virtualization
• Process data on cloud
• Analytical tools
BIG DATA
• Equipment Robustness
• Cyber Security
SMART
SECURITY

6. Facts of Factory 4.0 and IIoT

7. What Changes with Industry 4.0 Concept?
New cyber-physical systems (CPS): creating intelligent and autonomous objects
Optimization without human intervention
Integration between TA/IT inside companies
Connecting processes and equipments

8. Challenges for Industry...
Improve factory eficiency
Shorter development cycles
Improve the uses of energy and resources
Produce more complex items in less time
Challenges for Brazilian Industry...
Brazilian productivity is “frozen” since 2008
We should generate the same demand with the same or less features
Digitalization: Digital Infraestructure
High cost to manage information in factory floor
Old machines and time of maintenance

9. Vision and
Automation Solution
Embedded
Computing
Data Acquisition
I/O Module
IoT Gateway
& Control Platform
Automation
Software
MES Integration and
Production Traceability
Machine Monitoring &
Predictive Maintenance
Machine Automation
Factory Energy
Management System
Factory Environment
Monitoring
Equipment Monitoring
& Optimization

10. Edge Intelligence Servers
IoT
Gateway
WISE-
PaaS
Domain Focus
Intelligence Software
Light
Analytics+ +
+
EIS =
Powered by Alliance Program

11. Progression of
Industry
4.0
Production Optimization
Quality Control
Machine
Automation
Equipment Connectivity
Data Acquisition
Process Visualization
Big Data Analysis
Predictive Maintenance
Business Model
Revolution
ERP/MES Integration

12. Progression of
Industry
4.0
Production Optimization
Quality Control
Machine
Automation
Equipment Connectivity
Data Acquisition
Process Visualization
Big Data Analysis
Predictive Maintenance
Business Model
Revolution
ERP/MES Integration

13. Updating old machines: How to promote
Industry 4.0 on MA
How can we change an old machine and transfer it for Factory
4.0 connectivity?
• Time and quantity of maintenance
• High cost to change current platform
• Lack of technical knowledge
Common problems:

14. Updating old machines: How to
promote Industry 4.0 on MA
Solving problems:
- Traceability with “Time Stamp” and internal buffer
- Low cost and easy installation
- Solution Ready Platform (SRP): HTML5 Integrated

15. Progression of
Industry
4.0
Production Optimization
Quality Control
Machine
Automation
Equipment Connectivity
Data Acquisition
Process Visualization
Big Data Analysis
Predictive Maintenance
Business Model
Revolution
ERP/MES Integration

16. The future of industrial protocols: OPC UA
“OPC-UA will provide a common layer of technical and semantic
inoperability for M2M and M2H (Machine to Human)
communications that is critical for enabling the Industrial Internet.”
Danielle Merfeld, Global Research Technology Director
“OPC-UA is an essential component of the connected products
that manufacturing customers need today, and it is increasingly
seen as an important part of enterprise IoT scenarios and business
models”
Matt Vasey, Director of IoT Business Development
“With OPC-UA we can efficiently and effectively deliver systems
and applications that do just that – and thus help our customers
fully realize the potential of Industrie 4.0”
John Conway, VP Strategy & Partnerships

17. The future of industrial protocols: OPC UA
Secure, Reliable and Platform-Independent
Standardized Communication with Internet & Firewalls
Service-oriented Architecture
New UNO-2271G is totally compatible with architecture required by
protocol gateways. Our solution provide UNO as “centralizer” of all
communication and SCADA network.

18. The future of industrial protocols:
OPC UA
 Secure, Reliable and Platform-Independent
 Standardized Communication with Internet &
Firewalls
 Service-oriented Architecture
New UNO-2271G is totally compatible with architecture required by
protocol gateways. Our solution provide UNO as “centralizer” of all
communication and SCADA network.

19. Success Reference :
Connecting your Smart Factory
EIS-FEM210-H
EIS-FDM410-H
EIS-FPV110-H
EIS-FEC310-H
EIS-FPV110-A

20. Progression of
Industry
4.0
Production Optimization
Quality Control
Machine
Automation
Equipment Connectivity
Data Acquisition
Process Visualization
Big Data Analysis
Predictive Maintenance
Business Model
Revolution
ERP/MES Integration

21. Augmented Reality (AR)
New OEE Concept
POWERED BY ALLIANCE PARTNER
INCREASE
PRODUCTION
CAPACITY
IMPROVE
PRODUCTIVE
PERFORMANCE
REDUCTION OF
OPERATING
COSTS
GREATER
EFFICIENCY
DURING SETUPS
BETTER RESULTS
ONLINE,
ANYWHERE, ANY
TIME, WITH ANY
DEVICE

22. New OEE Concept
With this new concept, the user can uses through his device’s camera to
access any information from flow factory, as a “resource” to make this
more smart and “friendly”

23. New OEE Concept
With this new concept, the user can uses through his device’s camera to
access any information from flow factory, as a “resource” to make this
more smart and “friendly”

24. These are some “pilot” projects developed by ABR and Orange
Pharma IT Solutions, integrating new OEE solution in the biggest
pharma industries at Brazil

25. Progression of
Industry
4.0
Production Optimization
Quality Control
Machine
Automation
Equipment Connectivity
Data Acquisition
Process Visualization
Big Data Analysis
Predictive Maintenance
Business Model
Revolution
ERP/MES Integration

26. Hibrid Software Platforms: WISE-PaaS/RMM
Realibility of industrial platforms
Total control from IT department
Fast problem solving
Integration with other software platforms (“hibrid”)
Alarm management and notification

28. WISE-PaaS/RMM serves as an IoT device management platform that
manages connected devices remotely, providing centralized management
features, including HW/SW status monitoring, remote control, system
backup/recovery, etc.

29. Progression of
Industry
4.0
Production Optimization
Quality Control
Machine
Automation
Equipment Connectivity
Data Acquisition
Process Visualization
Big Data Analysis
Predictive Maintenance
Business Model
Revolution
ERP/MES Integration

30. Conclusions
First things first – this isn't a new technology
It is in fact a new approach to achieve results that weren't possible 10 years
ago thanks to advancements in technology over the past decade
With the flexibility of industrial protocols, Advantech can manage all production
line, since first sensor to cloud access
Through strategic partnerships, Advantech can provide a complete
solution to create the real “Factory 4.0”

31. GUILHERME TORRES
Key Account Manager – IIoT
Alliance Partner Coordinator