Components of Industry 4.0, Functions of Industry 4.0, Applications of Industry 4.0

1. WELCOME TO ALL FOR ONLINE CLASSES
6th BBy:Prashant Mulge On 12th May 2020 @8:00 am
TODAYS TOPIC

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5. Mechanization was the first revolution in the history of industry,
bringing machines to perform certain tasks and is based on the
harnessing of power from steam or water.
The second was Mass Production and became
possible due to electricity and Assembly Lines.
The third industrial revolution was automation, with the use of
electronics and information technology, allowing machines to
perform a particular task repeatedly without human effort.
Industry 4.0" which aims in the use new IT technologies, like Cyber-Physical
Systems, the Internet of things, Cloud Computing, Big Data, Simulation,
Autonomous Robots, and Artificial intelligence.
1.0
2.0
3.0
4.0
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6. Industry 4.0 is the trend
towards automation and data exchange
in manufacturing technologies and
processes which include cyber-physical
systems (CPS), the internet of things
(IoT), industrial internet of things
(IIOT), cloud computing, cognitive
computing and artificial intelligence.
Cloud
Computing
Autonomous
Robot
Cyber
Security
Augmented
Reality
IoT
System
IntegrationSimulation
Big Data
Additive
Mfg.
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8. The ability of machines, devices, sensors and
people to connect and communicate with each
other. Interoperability means connected devices,
connected communication technologies, connected
people, connected data, people connected and
collaborating with machines, machines working
with machines and so forth.
Information transparency, also called as
virtualization is the capability of information
systems and cyber-physical systems to
simulate and create virtual copies of physical
world elements through the creation of
digital models.
The ability of the systems to support humans in
making decisions and Solving problems and the
ability to assist humans with tasks that are too
difficult or unsafe for humans.
The ability to make decisions on their own
and become as autonomous as possible.
Only in the case of exceptions,
interventions, or conflicting goals, the
tasks are delegated to higher level.
Functions
of
Industry
4.0
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9. THE COMPONENTS OF INDUSTRY 4.0
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System Integration
Simulation &
Virtualization
Big Data Analytics
Internet of Things
5 Autonomous Robots
Augmented Reality
Cyber Security
Additive Manufacturing
Cloud Computing
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10. THE COMPONENTS OF INDUSTRY 4.0
SYSTEM INTEGRATION
Most of today 's systems are not fully integrated.
Companies, suppliers and customers are not closely
linked and the same is the fact with the departments such
as engineering, production, and service. Functions from
the enterprise to the shop floor level are not fully
integrated. Even engineering itself, products, plants and
automation lacks complete integration. But with Industry
4.0, companies, departments, functions, and capabilities
will become much more interconnected enable truly
automated value chains.
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11. THE COMPONENTS OF INDUSTRY 4.0
SIMULATION &
VIRTUALIZATION
In the engineering phase, 3-D simulations of products,
materials, and production processes are already used, but
in the future, simulations will be used more extensively
in plant operations as well. These simulations will
leverage real-time data to mirror the physical world in a
virtual model, which can include machines, products, and
humans. This allows operators to test and optimize the
machine settings for the next product in line in the virtual
world before the physical changeover, thereby driving
down machine setup times and increasing quality. 11

12. THE COMPONENTS OF INDUSTRY 4.0
BIG DATA ANALYTICS
Analytics based on large data sets has emerged only
recently in the manufacturing world, where it optimizes
production quality, saves energy, and improves
equipment service. In an Industry 4.0 context, the
collection and comprehensive evaluation of data from
many different sources like production equipment and
systems as well as enterprise and customer management
systems will become standard to support real-time
decision making.
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13. THE COMPONENTS OF INDUSTRY 4.0
INTERNET OF THINGS
(IoT)
Today, sensors and machines are networked and make
use of embedded computing with limited intelligence.
But with the Industrial Internet of Things, more devices
including unfinished products will be enriched with
embedded computing and connected using standard
technologies. This allows these devices to communicate
and interact with one another. It also decentralizes
analytics and decision making, enabling real-time
responses.
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14. THE COMPONENTS OF INDUSTRY 4.0
AUTONOMOUS ROBOTS
Manufacturers in many industries have long used robots
to tackle complex assignments, but robots are evolving
for even greater utility. They are becoming more
autonomous, flexible, and cooperative. Eventually, they
will interact with one other and work safely side by side
with humans and learn from them. These robots Will cost
less and have a greater range of capabilities than those
used in manufacturing today.
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15. THE COMPONENTS OF INDUSTRY 4.0
AUGMENTED REALITY
Augmented reality (AR) is used to provide real-time
information in an effective manner that allows humans to
better integrate and interact with electronic systems.AR
helps create simulation models and allows to see
information related to the tasks that are being performed.
With the help of AR devices, it becomes possible to see a
virtual screen appearing in front of you to provide
instructions on how to perform a particular task. AR
provides a brilliant way to bridge the knowledge gap in
workers, which makes them more efficient and productive.
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16. THE COMPONENTS OF INDUSTRY 4.0
CLOUD COMPUTING
Cloud Computing is the practice of using a network of
remote servers hosted on the Internet to store, manage, and
process data, rather than a local server or a personal
computer. Companies are already using cloud based
software for some enterprise and analytics applications, but
with Industry 4.0, more production related undertakings
will require increased data sharing. As a result, machine
data will be installed to the cloud, enabling more data
driven services for production systems. Even systems that
monitor and control processes may become cloud based.
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17. THE COMPONENTS OF INDUSTRY 4.0
ADDITIVE
MANUFACTURING
Companies have just begun to adopt additive
manufacturing, such as 3-D printing which they use mostly
to build prototypes and produce individual components
With Industry 4.0, these additive manufacturing methods
will be widely used to-produce small batches of
customized products that offer construction advantages
Such as complex, lightweight designs.
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18. THE COMPONENTS OF INDUSTRY 4.0
CYBER SECURITY
Many companies still rely on management and production
systems that are unconnected or closed. With the increased
connectivity and use of standard Communications
protocols that come with Industry 4.0, the need to protect
critical Industrial systems and manufacturing lines from
cyber security threats increases dramatically. As a result,
secure, reliable communications as well as sophisticated
Identity and access management of machines and users are
essential.
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19. APPLICATION AND BENEFITS OF
INDUSTRY 4.0
PRODUCTIVITY
AND PRODUCTION
PROCESS
CUSTOMER NEEDS
& REVENUE
GROWTH
EMPLOYMENT
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20. APPLICATION OF INDUSTRY 4.0 IN
PRODUCTIVITY AND PRODUCTION PROCESS
1. During the next five to ten years, Industry 4.0 will be incorporated by more companies, boosting
productivity across all manufacturing sectors and higher productivity gains will be achieved. These
improvements will vary by industry.
2. Production processes will be optimized through integrated IT systems and todays conventional
manufacturing cells will be replaced by fully automated, integrated production lines.
3. Products, production processes, and production automation will be designed and commissioned
virtually in one integrated process and through the collaboration of producers and suppliers.
4. Physical prototypes will be reduced to an absolute minimum.
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21. 5. Manufacturing processes will increase in flexibility and allow the economic of small lot sizes. Robots,
smart machines, and smart products that communicate with one another and make certain autonomous
decisions will provide this flexibility.
6. Manufacturing processes will be enhanced through learning and self-optimizing equipment that will
adjust their own parameters as they sense certain properties of the unfinished product.
7. It improves the flexibility, speed, productivity and quality of the production process.
8. Automated logistics, using autonomous vehicles and robots, Will adjust automatically to production
needs.
9. Supply chains could be more readily controlled when there is data at every level of the manufacturing
and delivery process.
10. Computer control could produce much more reliable and consistent productivity and output. 21

22. APPLICATION OF INDUSTRY 4.0 IN
CUSTOMER NEEDS AND REVENUE GROWTH
1. Industry 4.0 will also drive revenue growth. Manufacturers demand for enhanced equipment and
new data applications, as well as consumer demand for a wider Variety of increasingly customized
products, will drive additional revenue growth.
2. Industry 4.0 allows for a faster response to customer needs Employment
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23. APPLICATION OF INDUSTRY 4.0 IN
EMPLOYMENT
1. From the analysis of industry 4.0's impact on German manufacturing, it was found that the Industry
4.0 will lead to a 6 percent increase in employment during the next ten years
2. Demand for employees in the mechanical engineering sector may rise even more by as much as 10
percent during the same period. However, different skills will be required .
3. The growing use of software, connectivity, and analytic for employees with competencies in
software development and IT technologies, such as mechatronics experts with software skills.
4. Countries with high cost skilled labor will be able to capitalize on the a higher degree of
automation combined with the increased demand for more Skilled labor. However, many emerging
markets with a young, technology workforce might also jump at the opportunity and might even
create entirely new manufacturing concepts. 23

24. Click on the below links to watch
the concept of Industry 4.0
https://www.youtube.com/watch?v=yKPrJJSv94M
https://www.youtube.com/watch?v=IMmnSZ7U1qM
https://www.youtube.com/watch?v=HPRURtORnis
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25. Q.1. What is Industry 4.0?
Explain the functions of it
Q.2. Explain in details the
components of Industry 4.0
Q.3. Explain in details
Applications of Industry 4.0
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26. END OF SESSION
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