The document provides an overview of industrial automation and its significance in process industries, focusing on enhancing productivity, reducing costs, and improving safety and product quality. It outlines key concepts such as process control, the functionality of control systems, and the technical skills required for a control system engineer, along with a curriculum for training in these areas. Additionally, it lists examples of process industries and relevant suppliers of Distributed Control Systems (DCS) and Programmable Logic Controllers (PLC).

1. Industrial Automation Training
Industrial Automation - Intoduction

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Agenda
• Overview of Industrial Automation
• Process Industries
• Process Control & Process
• Control System
• Career Ladder

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Overview of Industrial Automation
What is Industrial Automation?
Industrial Automation is defined by the Automation Federation as "the
creation and application of technology to monitor and control the
production and delivery of products and services.
Why is Automation required in Process Industries?
• Toincrease labor productivity
• Toreduce labor cost
• Toovercome the effects of laborshortages
• Toreduce or remove routine manual and clericaltasks
• Toimprove worker safety
• Toimprove product quality
• Toreduce manufacturing lead time
• Toaccomplish what cannot be donemanually

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Process Industries
What are Process industries?
The process industries are those industries where the primary production
processes are either continuous, or occur on a batch of materials that is
indistinguishable
Today the process industries produce a wide variety of products that are
essential for modern industrialized societies.
The operation of modern industrial plants would not be feasible without
automation and process control.
Examples of Process Industries
Food, beverages, Petrochemicals, pharmaceuticals, oil & gas, Iron & Steel,
Power plant, wood and wood products, paper and paper products,etc.

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Process Control & Process
• Process control refers to the methods that are used to control
manufacturing a product
• Manufacturers control the production process for threereasons:
-Reduce variability
-Increase efficiency
-Ensure safety
ParametersWhat is Process Control?
A process variable, process value or process parameter is the current
status of a process under control. There are four commonly measured
variables which affect chemical and physical process: pressure,
temperature, level and flow.
These process parameters are controlled by controlsystem.

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Control System
What is a Control System?
A control system is a device, or set of devices, that manages, commands, directs
or regulates the behavior of other devices or systems. Industrial control systems
are used in industrial production for controlling equipment ormachines.
Typical block diagram of control system
A distributed control system (DCS) is a control system for a process or plant,
wherein control elements are distributed throughout thesystem.
A PROGRAMMABLE LOGIC CONTROLLER (PLC) is an industrial computer control
system that continuously monitors the state of input devices and makes decisions
based upon a custom program to control the state of outputdevices.

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Control System
Industrial Automation Business -Companies
DCS Suppliers DCS Name
ABB 800XA
Honeywell PCS 7
Invensys FOXBRO
Yokogawa CENTUM VP
Emerson DELTA V
PLC Suppliers PLC Name
Schneider Electric Modicon
Siemens SIMATIC
RockwellAutomation Allen Bradley
CCC 3++ Controllers
Invensys Triconex
GE Bently Neveda

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MAC E&C EPC PLANT
Career Ladder
DCSEngg
SeniorDCS
Engg
LeadDCS
Engg
Project
Manager
Project
Director
Tech
Manager
SME
Control
System
Instrume
ntation
Engg
Control
System
Engg
sioning
Engg
Commis
sioning
Supervis
oCrommis
Control
Engg
Senior
Instr&
Control
EInnsgtgr&
Instr&
Control
Engg
SeniorInstr
& Control
Engg
Instr &
Control
Manager-
Instr &
CMoanntarogler-
Dept Head-
Instr
& DCoyntr
ol
SMEInstr
& Control

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Technical Skills
Technical Skills required to become a control systemengineer
• Fundamentals of Instrumentation
• Basics of communication protocol
• Basics of electrical engg
• DCS hardware engineering
• DCS programming
• PLC engineering

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Course Content Overview
Module Description
Introduction
•Industrial AutomationOverview
•Process Industry Overview
•Role and scope of Industrial Automation(Control System-DCS/PLC)Engineer
Process Control
System
•Basics of process parameters and processcontrols
•Basics of process control system
Instrumentation
•Fundamentals of instrumentation
•International standards and codes
•Input/Output,Fieldbus
Design Engg
Details •Project specification, P&ID, IO List, PFD, Process loops,
Detailed Engg
•FDS, Power Calculation, System architecture, Panel Design, Loop Drawing, IO
Loading,
•DCS/PLC Programming, function blocks
•HMI ,Graphics, alarms, trend
•Input document evaluation
•Testing
•FAT,SAT Procedures
Communication
Protocol
•USB communications
•CLASS-A, CLASS-B, CLASS-C communications In USB
•RS-232 , RS485/422
•Ethernet RJ45, Profibus, Modbus, Fibre OpticComm
In-house
workshop
•Pilot project engineering
•Online simulation

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Thank You!