SlideShare a Scribd company logo
Done By:
Qadri Mayaleh & AbdelRahman Abbass
Supervisor:
Dr. Samer Mayaleh
Introduction
What is Induction Heating?
Introduction
 Why the Induction Heating?
Controlled
features
Energy
conservation
Non-contact
heating
Environmentall
y friendly
Clean heating
Increase
production line
speeds
Application
Industrial application
Housing applications
Medical application
(precision induction heating)
Project goals
 build and formulate a basic knowledge about induction
heating .
 deal with the industry requirements for simplicity ,saving
the power consumption, clean heating and fast
productivity.
 To build a model for induction surface hardening machine.
 Carry out some testing on the model.
Background for Induction Heating
 Induction Heating
Eddy Current Skin Effect Ferromagnaric Material
Background for Induction Heating
Resonance
Parallel resonance
Tank circuit
Modeling of induction heating
Design criteria
Design criteria
There are two serious problems especially become important when the material
starts heating up.
R ↑
µ ↓
The High frequency power
supply Design
 High frequency power supply
• Low freq. AC supply DC source.
Practical design
High frequency power supply
 DC - source High frequency AC source
2MBI 50N-120 FUJI IGBT Module
Practical design
 PIC Microcontroller (16F877A)
Practical design
 IGBT DRIVERS…
Opto-Coupler
IR2110
Practical design
L6384E
Practical design
BOOTSTRAP CAPACITOR
Practical design
Matching Coil
Ferrite transformer,
Matching circuit such as an L-match network.
Practical design
 Induction Heating Work coil.
 L=3.2 uH
 N=4.5 turns
 Inner diameter =7cm
 Induction Heating Capacitor.
 ceramic capacitor
 0.1 uF,450 V
To produce 3uF, 450 V.
Problems
 PIC microcontroller failure.
 IR FAILURE.
 Opto-coupler Constrains.
 Mismatching between PIC microcontroller and
IGBT gate.
Cost
Induction Heating

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Induction Heating