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RAEL Lunch Talk Oct/26/2005




India’s Unique Sources of Fuel for
  Electricity and Transportation
     Deepak Rajagopal, Ayesha Khan, KJ Yoo
       Faculty Advisor: Prof. Alex Farrell
      Field Advisor: Prof. Udipi Shrinivasa

Funded by MOT-UNIDO Program 2005, UC Berkeley
Outline
 • Video
 • Background
   – Indian energy sector
   – Bio-oils
   – Current levels of use
 • Three Potential Business Models
   – Enablers
   – Risks and Barriers
 • Recommendations
 • Conclusion
Basic Statistics for India
 •   Enormous demand for cheap and indigenous fuels
      – Annual Diesel Consumption – 80 Million tonnes
      – 70% of crude oil is imported

 •   Enormous demand for electricity in rural areas and for peak power
      – 15% (~ 85,000) villages not have no electricity supply
      – < 40% of rural households have grid connection
      – ~ 15% shortage in supply during peak hours

 •   Wide prevalence of diesel generators for power supply
      – ~ 15,000 MW of captive diesel capacity in industries
      – Wide use of diesel generators in villages for water pumping

 •   Vast resource of inexpensive land and labour
      – Potentially available degraded land ~ 100 - 180 Million hec.

 •   Numerous hardy species suitable for cultivation on marginal land with minimal
     inputs of water and chemicals
      – Potential annual yield of oil ~ 1 to 5 tonnes per hectare
      – Required land for meeting RFS of 10% biodiesel ~ 1.6 - 8 M. hec
Oil Seed based Power Generation




 Pongamia              Pods                Oil + Cake          Chemical          Biodiesel          Genset/
 Tree                                                          Treatment                            Automobile
  400                 4 tons of             1 tonnes of                          1000 litres        0.5 kW per
                                                               90% yield
  trees/hectare       seeds/year            oil                                  of biodiesel       hectare
                      (after 6th year)

                                                                    Straight Vegetable Oil



                                             Oil                               biodiesel
  Grow            Harvest
                  Grow           Extract                  -
                                                        Transesterification                     Use in Diesel
  Crop            Seeds
                  Crop             Oil      Oil Cake                                            Engine
                                                                                Glycerin


                            By-product: Fertilizer, manure              By-product: foods
                                                                        Uses: Soaps, Soaps, foods


                                 Flow Chart of biodiesel production and use
Bio-oils from oil seeds
 •   Can be used as Straight Vegetable Oil (SVO) or as biodiesel (transesterified
     oil) depending on type of engine and level of blend

 •   Can be produced from diverse sources
      – US : Soybean
      – Europe : Rapeseed, Linseed
      – India : Jatropha, Pongamia, Neem, Castor
      – Malaysia: Palm
      – Philippines: Coconut

 •   In Indian context requirements are
      – drought-resistance, ability to grow on degraded land, minimal
         requirements of water, fertilizers, pesticides

 •   Non-edible oil seeds are the most suited since edible oils are much more
     valuable as a cooking fuel in India
      – Market price of Diesel - $0.75/lit vs Cooking oil - $1.3/lit
Pongamia and Jatropha
                             Pongamia Pinnata        Jatropha Curcas
    Crop type                 Nitrogen fixing tree           Shrub
                                                          tropical or
                             tropical or subtropical   subtropical and
    Agro-climatic              and soils with diff.     soils with diff.
    conditions                       fertility               fertility
    Oil content                     25-35%                  25-35%
    Maturation Phase
    (years)                            5                      3
    Expected useful life
    (years)                          40-50                  20-25
    Planting density
    (plants per hectare)          100 to 500            1670 to 3330
    Potential Yield per
    hectare upon
    maturation (kg/hec)           upto 5000               upto 1000
    Characteristics of oil
    cake                         More valuable          Less valuable
Current Status of Use
 • Several successful pilots in villages and one instance of
   significant industrial use

 • No organized production of non-edible oil seeds or biodiesel on
   commercial scale

 • Wide spread consensus regarding the potential of bio-diesel
   (plenty of buzz in political and commercial circles)

 It is important to remember that degraded lands are not really
     waste lands as often referred to – they could have significant
     opportunity costs due to existing uses (fodder for cattle, fuel
     wood etc.) or use for planting Eucalyptus, Acacia etc.
Three Potential Business Models

 1. Rural electricity service

 2. Industrial scale electric power generation

 3. Industrial production of bio-diesel
1. Rural electricity service
Model: Village cooperative or small scale private electricity service provider
    operating small reciprocating engines (10-100 kW) and supplying power
    through mini-grids for household, agricultural and commercial use

Enablers
•   Local demand for electricity and oil cake
•   Local production of seeds using local land and labour
•   Familiarity with use of small diesel engines

Risks and Barriers
•    High initial capital cost and long maturation period of plantation require
     innovative financing schemes
•    Market may not be as lucrative as the industrial sector and hence may not
     attract private entrepreneurship
•    Lack of awareness about optimal planting and management during the initial
     years
•    Competition for degraded land for grazing, fuel wood, other subsistence crops
2. Industrial scale power generation
Model: Production on the scale 1-50 MW by Independent power producers (IPP)
    either for supply of power to central grid or for captive industrial use

Enablers
•   Rapid growth in demand for electricity and slow addition of capacity
•   Deregulation of power sector enabling IPPs to sell power to the grid or to
    third parties (wheeling)
•   Prevalence of large back up diesel generators in industries that can use
    cheaper SVO or biodiesel

Risks and Barriers
•    Little opportunity to market peak power since peak demand is met through a
     combination of cheap hydro and load-shedding (yes that’s right!!!)
•    Low buy back tariffs for base load power
•    Ensuring reliable supply of seeds at low cost
Supply Chain Cost Analysis
What is the average cost per kWh of electricity produced? Is
 there a market at this cost?

Approach: Detailed analysis of costs of
• Cultivation
• Seed collection and distribution
• Extraction of oil from seeds
• Power generation using diesel generators
• Expected revenues from sale of co-products
Scenarios
                            Units      Case 1 Case 2 Case 3 Case 4 Case 5 Case 6
Capital Cost                Rs/kW        30,000 30,000 30,000 30,000 30,000 30,000
Cost of Seeds               Rs/kg              8      8     6       6      5      5
Sale Price of Oil Cake      Rs/kg              6      4     6       4      6      4
Average Cost of Elec.       Rs/kWhr          4.8    6.1  2.99     4.3    2.1    3.4
Effective cost of biodiesel Rs/lit          32.3  32.3   25.6   25.6   22.2   22.2

Plant Rating                      1 MW
Capacity Factor                    50%
Plant Efficiency                   35%
Discount Rate                      12%
System Life                         20
Annual Production            4400 MWhr



 • Buy back prices offered by SERCs ~ Rs. 3 – 3.1 /kWh
 • Cost of diesel ~ Rs.35/lit
 • Cost of back up generation using diesel ~ Rs. 7 to 8/kWh
3. Industrial production of bio-diesel
 Model: Industrial production of bio-diesel for selling to refiners and
    distributors of diesel (nationally and internationally)

 Enablers:
 •   Rising prices of crude oil
 •   Government legislation to achieve 5% biodiesel by 2007 and
     10% by 2010
 •   Multiple sources of seeds could be used in production
 •   Economies of scale may lower costs

 Risks and Barriers:
 •   Procurement of seeds at least cost requires companies source
     seeds by directly engaging in farming or contracting individual
     farmers
Conclusions from Analyses
• Rural electric power generation would provide the maximum
  social gains

• Backup industrial power supply is a profitable electricity market

• Production of biodiesel is the most attractive from a business
  point of view

• The Oil cake is as valuable as the oil
   – In the case of Pongamia, 1 kg of seeds fetches the same
     amount of revenue from sale of oil and sale of oil-cake as a
     biofertilizer
   – In the case of Neem, the cake is a high heating value fuel that
     can be used for co-firing with coal
Environmental Aspects
 • Positive environmental externalities like benefits of reduced
   emissions from use biodiesel, regeneration of degraded land
   and its impact on erosion, soil quality etc. are not being made
   to count in the economic benefits

 • General pessimism among stake holders about CDM

 • There is consensus that mono-cropping should be avoided

 • Environmental and Ecological effects of large scale plantations
   of Jatropha are uncertain, Pongamia seems better
Policy Recommendations
The following recommendations are primarily aimed at
    encouraging cultivation on a large scale and not for specific
    goals like rural electrification or rural economic
    development etc.

1.   Renewable Portfolio Standards (RPS) for Electricity and
     Fertilizer production that will be strictly enforced by a
     certain time frame. This creates a definite and diverse
     market for oil seeds

2.   Focus on providing incentives for cultivation through
     1.   Lease marginal government-owned land available to individual
          farmers at affordable rates
     2.   Provide low interest loans and Micro-financing which enable
          repayment after maturation of crops to enable farmers to sustain
          cultivation during the long initial years
Next Steps
•   Sustainability Analysis – economic, ecological
    issues

•   Risk Characterization – Detailed assessment of
    – What type of risk?
        •   Technological, Financial, Environmental/Ecological
    –   From whose perspective?
        •   Government, Entrepreneur, Society, Investor, Society


•   Strategies for Risk Mitigation
Acknowledgements
•   Drew Isaacs and Kristi Raube, MOT-UNIDO Program, UC Berkeley
•   Prof. Shrinivasa, A. R. Naim and SuTRA Team, Bangalore
•   Prof. Alex Farrell, faculty advisor, Energy and Resources Group
•   Amol Phadke, ERG
•   Tejas Schae, Dandeli Ferro Alloys, Bangalore
•   Aklavya Sharan, DESI power, Bangalore
•   Chandrasekhar, Bhoruka Power, Bangalore
•   Anand Rao, KSRTC, Bangalore
•   Nagnath – District Forest Officer, Adilabad
•   MYRADA, Hosur
•   Bhaskar, Naturol Bioenergy, Hyderabad
•   Satish Kumar, Southern Biofuels, Hyderabad
•   Dr. Emmanuel D’Silva
•   People of Thally, Kistapur, Chalbardi
•   TERI, Bangalore
•   Dr. Wani, ICRISAT, Hyderabad
This is not a complete list of all people who helped us in our effort.
    We extend our acknowledgement to all of them.

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India’s Unique Sources of Fuel for Electricity and Transportation

  • 1. RAEL Lunch Talk Oct/26/2005 India’s Unique Sources of Fuel for Electricity and Transportation Deepak Rajagopal, Ayesha Khan, KJ Yoo Faculty Advisor: Prof. Alex Farrell Field Advisor: Prof. Udipi Shrinivasa Funded by MOT-UNIDO Program 2005, UC Berkeley
  • 2. Outline • Video • Background – Indian energy sector – Bio-oils – Current levels of use • Three Potential Business Models – Enablers – Risks and Barriers • Recommendations • Conclusion
  • 3. Basic Statistics for India • Enormous demand for cheap and indigenous fuels – Annual Diesel Consumption – 80 Million tonnes – 70% of crude oil is imported • Enormous demand for electricity in rural areas and for peak power – 15% (~ 85,000) villages not have no electricity supply – < 40% of rural households have grid connection – ~ 15% shortage in supply during peak hours • Wide prevalence of diesel generators for power supply – ~ 15,000 MW of captive diesel capacity in industries – Wide use of diesel generators in villages for water pumping • Vast resource of inexpensive land and labour – Potentially available degraded land ~ 100 - 180 Million hec. • Numerous hardy species suitable for cultivation on marginal land with minimal inputs of water and chemicals – Potential annual yield of oil ~ 1 to 5 tonnes per hectare – Required land for meeting RFS of 10% biodiesel ~ 1.6 - 8 M. hec
  • 4. Oil Seed based Power Generation Pongamia Pods Oil + Cake Chemical Biodiesel Genset/ Tree Treatment Automobile 400 4 tons of 1 tonnes of 1000 litres 0.5 kW per 90% yield trees/hectare seeds/year oil of biodiesel hectare (after 6th year) Straight Vegetable Oil Oil biodiesel Grow Harvest Grow Extract - Transesterification Use in Diesel Crop Seeds Crop Oil Oil Cake Engine Glycerin By-product: Fertilizer, manure By-product: foods Uses: Soaps, Soaps, foods Flow Chart of biodiesel production and use
  • 5. Bio-oils from oil seeds • Can be used as Straight Vegetable Oil (SVO) or as biodiesel (transesterified oil) depending on type of engine and level of blend • Can be produced from diverse sources – US : Soybean – Europe : Rapeseed, Linseed – India : Jatropha, Pongamia, Neem, Castor – Malaysia: Palm – Philippines: Coconut • In Indian context requirements are – drought-resistance, ability to grow on degraded land, minimal requirements of water, fertilizers, pesticides • Non-edible oil seeds are the most suited since edible oils are much more valuable as a cooking fuel in India – Market price of Diesel - $0.75/lit vs Cooking oil - $1.3/lit
  • 6. Pongamia and Jatropha Pongamia Pinnata Jatropha Curcas Crop type Nitrogen fixing tree Shrub tropical or tropical or subtropical subtropical and Agro-climatic and soils with diff. soils with diff. conditions fertility fertility Oil content 25-35% 25-35% Maturation Phase (years) 5 3 Expected useful life (years) 40-50 20-25 Planting density (plants per hectare) 100 to 500 1670 to 3330 Potential Yield per hectare upon maturation (kg/hec) upto 5000 upto 1000 Characteristics of oil cake More valuable Less valuable
  • 7. Current Status of Use • Several successful pilots in villages and one instance of significant industrial use • No organized production of non-edible oil seeds or biodiesel on commercial scale • Wide spread consensus regarding the potential of bio-diesel (plenty of buzz in political and commercial circles) It is important to remember that degraded lands are not really waste lands as often referred to – they could have significant opportunity costs due to existing uses (fodder for cattle, fuel wood etc.) or use for planting Eucalyptus, Acacia etc.
  • 8. Three Potential Business Models 1. Rural electricity service 2. Industrial scale electric power generation 3. Industrial production of bio-diesel
  • 9. 1. Rural electricity service Model: Village cooperative or small scale private electricity service provider operating small reciprocating engines (10-100 kW) and supplying power through mini-grids for household, agricultural and commercial use Enablers • Local demand for electricity and oil cake • Local production of seeds using local land and labour • Familiarity with use of small diesel engines Risks and Barriers • High initial capital cost and long maturation period of plantation require innovative financing schemes • Market may not be as lucrative as the industrial sector and hence may not attract private entrepreneurship • Lack of awareness about optimal planting and management during the initial years • Competition for degraded land for grazing, fuel wood, other subsistence crops
  • 10. 2. Industrial scale power generation Model: Production on the scale 1-50 MW by Independent power producers (IPP) either for supply of power to central grid or for captive industrial use Enablers • Rapid growth in demand for electricity and slow addition of capacity • Deregulation of power sector enabling IPPs to sell power to the grid or to third parties (wheeling) • Prevalence of large back up diesel generators in industries that can use cheaper SVO or biodiesel Risks and Barriers • Little opportunity to market peak power since peak demand is met through a combination of cheap hydro and load-shedding (yes that’s right!!!) • Low buy back tariffs for base load power • Ensuring reliable supply of seeds at low cost
  • 11. Supply Chain Cost Analysis What is the average cost per kWh of electricity produced? Is there a market at this cost? Approach: Detailed analysis of costs of • Cultivation • Seed collection and distribution • Extraction of oil from seeds • Power generation using diesel generators • Expected revenues from sale of co-products
  • 12. Scenarios Units Case 1 Case 2 Case 3 Case 4 Case 5 Case 6 Capital Cost Rs/kW 30,000 30,000 30,000 30,000 30,000 30,000 Cost of Seeds Rs/kg 8 8 6 6 5 5 Sale Price of Oil Cake Rs/kg 6 4 6 4 6 4 Average Cost of Elec. Rs/kWhr 4.8 6.1 2.99 4.3 2.1 3.4 Effective cost of biodiesel Rs/lit 32.3 32.3 25.6 25.6 22.2 22.2 Plant Rating 1 MW Capacity Factor 50% Plant Efficiency 35% Discount Rate 12% System Life 20 Annual Production 4400 MWhr • Buy back prices offered by SERCs ~ Rs. 3 – 3.1 /kWh • Cost of diesel ~ Rs.35/lit • Cost of back up generation using diesel ~ Rs. 7 to 8/kWh
  • 13. 3. Industrial production of bio-diesel Model: Industrial production of bio-diesel for selling to refiners and distributors of diesel (nationally and internationally) Enablers: • Rising prices of crude oil • Government legislation to achieve 5% biodiesel by 2007 and 10% by 2010 • Multiple sources of seeds could be used in production • Economies of scale may lower costs Risks and Barriers: • Procurement of seeds at least cost requires companies source seeds by directly engaging in farming or contracting individual farmers
  • 14. Conclusions from Analyses • Rural electric power generation would provide the maximum social gains • Backup industrial power supply is a profitable electricity market • Production of biodiesel is the most attractive from a business point of view • The Oil cake is as valuable as the oil – In the case of Pongamia, 1 kg of seeds fetches the same amount of revenue from sale of oil and sale of oil-cake as a biofertilizer – In the case of Neem, the cake is a high heating value fuel that can be used for co-firing with coal
  • 15. Environmental Aspects • Positive environmental externalities like benefits of reduced emissions from use biodiesel, regeneration of degraded land and its impact on erosion, soil quality etc. are not being made to count in the economic benefits • General pessimism among stake holders about CDM • There is consensus that mono-cropping should be avoided • Environmental and Ecological effects of large scale plantations of Jatropha are uncertain, Pongamia seems better
  • 16. Policy Recommendations The following recommendations are primarily aimed at encouraging cultivation on a large scale and not for specific goals like rural electrification or rural economic development etc. 1. Renewable Portfolio Standards (RPS) for Electricity and Fertilizer production that will be strictly enforced by a certain time frame. This creates a definite and diverse market for oil seeds 2. Focus on providing incentives for cultivation through 1. Lease marginal government-owned land available to individual farmers at affordable rates 2. Provide low interest loans and Micro-financing which enable repayment after maturation of crops to enable farmers to sustain cultivation during the long initial years
  • 17. Next Steps • Sustainability Analysis – economic, ecological issues • Risk Characterization – Detailed assessment of – What type of risk? • Technological, Financial, Environmental/Ecological – From whose perspective? • Government, Entrepreneur, Society, Investor, Society • Strategies for Risk Mitigation
  • 18. Acknowledgements • Drew Isaacs and Kristi Raube, MOT-UNIDO Program, UC Berkeley • Prof. Shrinivasa, A. R. Naim and SuTRA Team, Bangalore • Prof. Alex Farrell, faculty advisor, Energy and Resources Group • Amol Phadke, ERG • Tejas Schae, Dandeli Ferro Alloys, Bangalore • Aklavya Sharan, DESI power, Bangalore • Chandrasekhar, Bhoruka Power, Bangalore • Anand Rao, KSRTC, Bangalore • Nagnath – District Forest Officer, Adilabad • MYRADA, Hosur • Bhaskar, Naturol Bioenergy, Hyderabad • Satish Kumar, Southern Biofuels, Hyderabad • Dr. Emmanuel D’Silva • People of Thally, Kistapur, Chalbardi • TERI, Bangalore • Dr. Wani, ICRISAT, Hyderabad This is not a complete list of all people who helped us in our effort. We extend our acknowledgement to all of them.