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International Journal of Scientific Research and Engineering Development – Volume 2 Issue 4, July – Aug 2019
Available at www.ijsred.com
ISSN : 2581-7175 ©IJSRED: All Rights are Reserved Page 104
Experimental Investigation on Partially
Replacement of Cement and Fine Aggregate by
Glass Powder and Vermiculite
P. Vanmathia
, A.Dharanib
a
PG student (Structural Engineering),Department of Civil Engineering, Paavai Engineering College , Pachal.
b
Assistant Professor, Department of Civil Engineering,Paavai Engineering College, Pachal.
---------------------------------------************************------------------------------------
Abstract:
Concrete is the most widely used manmade material in the construction industry. So, it is
essential to utilize industrial by - products and waste products instead of concrete, which has
many advantages. Waste glass from glass manufacturing industries can be grounded and used as
an alternative for cement. Glass has high silica content, thus making it potentially pozzolanic.
Finely ground glass does not contribute much to alkali - silica reaction, which can be prevented
by adding mineral admixtures. Vermiculite is a low density material obtained by exfoliating
rock. It can be used as replacement for fine aggregate because of it’s specific properties such as
light weight, improved workability, fire resistance.
This project work aims at studying the effects of replacing cement and fine aggregate by glass
powder and vermiculite respectively in M35 grade concrete. Vermiculite is added in 12 %, 15 %
and 18 % of fine aggregate and glass powder is added in 15 %, 18 % and 20 % of cement. The
main objective is to analyse compression, splitting tensile and flexural strengths for various
proportions of vermiculite and glass powder are compared with conventional specimens.
Keywords: Vermiculite ,glass powder
---------------------------------------************************------------------------------------
1.Introduction:
Environmental pollution is the major
problem associated with rapid
industrialization, urbanization and rise in
living standards of people. Waste reduction
and reuse have recently become the most
preferable methods in solid waste
management. Waste glass powder is a waste
product obtained from glass company. This
can be used in the reduction of using cement
in concrete. Vermiculite is extracted from
rocks. These are fine particles used in the
reduction of using fine aggregate. These
materials are eco friendly.
The increasing demand for cement
mortar is met by partial cement & sand
replacement. Substantial energy and cost
savings can result when industrial by
products are used as an admixture in mortar
is known to impart significant improvements
in workability and durability.
It is estimated that the production of
cement will increase from about from 1.5
billion tons to 4.2 billion tons. Most of the
increase in cement demand will be met by
the use of supplementary cementing
materials, as each ton of portland cement
clinker production is associated with a
similar amount of CO2 emission.
Vermiculite is a hydrous phyllosilicate
mineral. It under goes siginificant expansion
when heated. Exfoliation occurs when the
RESEARCH ARTICLE OPEN ACCESS
International Journal of Scientific Research and Engineering Development – Volume 2 Issue 4, July – Aug 2019
Available at www.ijsred.com
ISSN : 2581-7175 ©IJSRED: All Rights are Reserved Page 105
mineral is heated suffiently, and the effect is
routinely produced in commercial furnaces.
Large commercial vermiculite mi
2. MATERIAL USED
Cement
Cement is a material, generally in
powder form, that can be made into paste
usually by addition of water and when
poured, will set into solid mass. Numerous
organic compounds used for adhering or
fastening materials, are called cement.
Fine Aggregate
Fine aggregate or sand is an
accumulation of grain of material matter
derived from the disintegration of rocks. It is
distinguished from gravel only by the size of
the grains or particles, but is distinct from
clays which contain organic matter.
Water
Water fit for drinking is generally fit
for making mortar. Water should be free
from acids, oils, alkalis and organic
impurities. Portable water is generally
considered satisfactory for mixing concrete.
Vermiculite
It also occurs
in carbonatites and metamorphosed magnesu
m rich limestone. Associated mineral phases
include : corundum,apatite
,serpentine and talc. It occurs interlayered
with chlorite,biotite and phlogopite.
Vermiculite is a clay, meaning it has
two tetrahedral sheets for every
one octahedral sheet and their properties are
explained in Table. It is a limited-expansion
clay with a medium shrink-swell capacity.
Vermiculite is fire proofing material.
Properties of Vermiculite
Hardness 1.5 to 2
Colour
Gold Brown, green,
yellow
Free Moisture
1.4
Water Absorption 6.33
Specific gravity
2.5
Vermiculite
Glass Powder
The cement industry is facing challenges
such as cost increases in energy supply of
raw materials in sufficient qualities. Usage
of waste glass reduces the cost of cement
and CO2 production, thereby reducing global
warming. When waste glass is milled down
to micro size particles, it is expected to
undergo pozzolanic reactions with cement
hydrates, forming secondary Calcium
Silicate Hydrate.
Glass Powder
International Journal of Scientific Research and Engineering Development – Volume 2 Issue 4, July – Aug 2019
Available at www.ijsred.com
ISSN : 2581-7175 ©IJSRED: All Rights are Reserved Page 106
Methodology
They studied the strength
parameters such as compressive strength,
split tensile and flexural strength of concrete
using vermiculite as partial replacement
with 40 %, 50 % and 60 % by weight. The
main aim of this study is to make
economical and eco-friendly concrete. The
optimum strength in compacting the
strengths for different vermiculite was
observed to be 50 %. Addition of
vermiculites in concrete makes it heat
resisting and resists shrinkage and cracks in
concrete”. In this study, they conducted
compressive strength tests on mortar and
concrete by adding 0 to 25 % grounded
glass, in which water to binder (cement
+glass) ratio is kept constant. In this
research, chemical properties of both clear
and coloured glass were evaluated. The
chemical compositions of clear and coloured
glass powders are very similar. The
optimum glass content is 20 % considering
mortar and concrete compressive strength at
90 days. In this age, the compressive
strength was found slightly higher (2 %)
than the control specimen
Test on Specimen
Compressive strength test
The strength gain at various
percentages of glass powder and vermiculite
at 7th
and 28th
days of curing are noted. It
can be seen clearly that there is a reduction
in the strength at the 20 % replacement .
Waste glass when ground to a very fine
powder, SiO2 reacts chemically with alkalis
in cement and form cementigous product
that contributes to the strength development.
Also, it may be due to the glass powder
effectively filling the voids and giving rise
to a dense concrete. The strength for glass
powder and vermiculite blended concrete for
different curing periods upto 10 % performs
well comparing to control concrete.
Splitting tensile strength test
This is a method of determining the
tensile strength of concrete using a cylinder,
which splits across the vertical diameter.
The bearing surfaces of the specimen should
be cleaned and any loose sand or other
materials should be removed from the
surface of the specimen where they make
contact with the machine. The compression
load is applied diametrically and uniformly
along the length of the cylinder until the
cylinder fails along the vertical diameter.
The load shall be applied without shock and
increased continuously at a nominal rate
until the failure occurs.
Result and Discussion:
Compression strength test
The compressive strength of the
concrete cubes of size 150 * 150 * 150 mm
are determined by using compression testing
machine. After curing periods of 7 and 28
days, the concrete cubes are tested to find
their compressive strength by using the
following formula,
Compressive strength =
Where,
P = Applied load (N)
A = Area of cross section (mm²)
International Journal of Scientific Research and Engineering Development – Volume 2 Issue 4, July – Aug 2019
Available at www.ijsred.com
ISSN : 2581-7175 ©IJSRED: All Rights are Reserved Page 107
Splitting tensile strength test
Splitting Tensile, T =
π
Where,
T = Splitting tensile strength
P = Maximum applied load
l = length of the specimen
D = Diameter of the specimen
7 days curing splitting tensile strength
test results
Propor
tion
Cu
be
1
(K
N)
Cu
be
2
(K
N)
Cu
be
3
(K
N)
Aver
age
(KN)
Stren
gth
(N/m
m²)
Control
specim
en
360 392 230 327.3
4
4.6
12V ;
15G
364 476 305 381.6
6
5.39
15V ;
18G
340 452 310 367.3
3
5.1
18V ;
20G
318 322 368 336 4.76
Conclusion:
• . From the compressive strength
results, it can be concluded that the
strength is almost similar to
conventional specimen strength for
the 12V ; 15G proportion.
• For 15V ; 18G and 18V ; 20G,
proportion the compressive strength
is found to decrease gradually.
• For splitting tensile and flexural
tests, the strength for proportions of
12V ; 15G and 15V ; 18G are similar
to the control specimen strength.
• Beyond this, for the proportion of
18V ; 20G the strength decreases
slightly.
• From the results, it can be concluded
that the proportion 12V ; 18G can be
conveniently used as a replacement
for constructions materials fine
aggregate and cement respectively,
thereby reducing the environmental
impacts.
REFERENCES
• Ashutosh Sangamnerkar and
Ashutosh Sharma (2015), ‘Glass
Powder – A Partial Replacement for
Cement’, International Journal Of
Core Engineering & Management,
IJCEM-Volume 1.
• Dhivya, M.R., Rajalingam, M and
Sunilaa George (2016), ‘Study on
Concrete with Replacement of Fine
Aggregate by Vermiculite’,
International Journal of New
Technology and Research, IJNTR-
Volume 2.
• Govindarajulu, D., Vijayakumar, G
and Vishaliny, H (2013), ‘Studies on
Glass Powder as Partial Replacement
of Cement in Concrete Production’,
International Journal of Emerging
28.04
26.3
21.65
19.91
0
5
10
15
20
25
30
CS 12V ;
15G
15V ;
18G
18V ;
20G
Compressivestrength(N/mm²)
Proportion of replacement
International Journal of Scientific Research and Engineering Development – Volume 2 Issue 4, July – Aug 2019
Available at www.ijsred.com
ISSN : 2581-7175 ©IJSRED: All Rights are Reserved Page 108
Technology and Advanced
Engineering, IJET
• IS 10262-2009, ‘Indian Standard
Recommended Guidelines for
Concrete Mix Proportioning’,
Bureau of Indian Standards, New
Delhi, India.
• IS 12269-2013, ‘Indian Standard
Specification for Ordinary Portland
Cement 53 Grade’, Bureau of Indian
Standards, New Delhi, India.
• IS 2386 (Part 3) -1963, ‘Indian
Standard Methods of Test for
Aggregates for Concrete Part III
Specific Gravity, Density, Voids,
Absorption and Bulking’, Bureau of
Indian Standards, New Delhi, India.
• IS 383-2016, ‘Indian Standard Code
of Practice for Coarse and Fine
Aggregate for Concrete -
Specification’, Bureau of Indian
Standards, New Delhi, India.
• IS 456-2000, ‘Indian Standard Code
of Practice for Plain and Reinforced
Concrete – Code of Practice’, Bureau
of Indian Standards, New Delhi,
India.
• IS 516-1959, ‘Indian Standard
Specification for Methods of Tests
for Strength of Concrete’, Bureau of
Indian Standards, New Delhi, India.

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IJSRED-V2I4P9

  • 1. International Journal of Scientific Research and Engineering Development – Volume 2 Issue 4, July – Aug 2019 Available at www.ijsred.com ISSN : 2581-7175 ©IJSRED: All Rights are Reserved Page 104 Experimental Investigation on Partially Replacement of Cement and Fine Aggregate by Glass Powder and Vermiculite P. Vanmathia , A.Dharanib a PG student (Structural Engineering),Department of Civil Engineering, Paavai Engineering College , Pachal. b Assistant Professor, Department of Civil Engineering,Paavai Engineering College, Pachal. ---------------------------------------************************------------------------------------ Abstract: Concrete is the most widely used manmade material in the construction industry. So, it is essential to utilize industrial by - products and waste products instead of concrete, which has many advantages. Waste glass from glass manufacturing industries can be grounded and used as an alternative for cement. Glass has high silica content, thus making it potentially pozzolanic. Finely ground glass does not contribute much to alkali - silica reaction, which can be prevented by adding mineral admixtures. Vermiculite is a low density material obtained by exfoliating rock. It can be used as replacement for fine aggregate because of it’s specific properties such as light weight, improved workability, fire resistance. This project work aims at studying the effects of replacing cement and fine aggregate by glass powder and vermiculite respectively in M35 grade concrete. Vermiculite is added in 12 %, 15 % and 18 % of fine aggregate and glass powder is added in 15 %, 18 % and 20 % of cement. The main objective is to analyse compression, splitting tensile and flexural strengths for various proportions of vermiculite and glass powder are compared with conventional specimens. Keywords: Vermiculite ,glass powder ---------------------------------------************************------------------------------------ 1.Introduction: Environmental pollution is the major problem associated with rapid industrialization, urbanization and rise in living standards of people. Waste reduction and reuse have recently become the most preferable methods in solid waste management. Waste glass powder is a waste product obtained from glass company. This can be used in the reduction of using cement in concrete. Vermiculite is extracted from rocks. These are fine particles used in the reduction of using fine aggregate. These materials are eco friendly. The increasing demand for cement mortar is met by partial cement & sand replacement. Substantial energy and cost savings can result when industrial by products are used as an admixture in mortar is known to impart significant improvements in workability and durability. It is estimated that the production of cement will increase from about from 1.5 billion tons to 4.2 billion tons. Most of the increase in cement demand will be met by the use of supplementary cementing materials, as each ton of portland cement clinker production is associated with a similar amount of CO2 emission. Vermiculite is a hydrous phyllosilicate mineral. It under goes siginificant expansion when heated. Exfoliation occurs when the RESEARCH ARTICLE OPEN ACCESS
  • 2. International Journal of Scientific Research and Engineering Development – Volume 2 Issue 4, July – Aug 2019 Available at www.ijsred.com ISSN : 2581-7175 ©IJSRED: All Rights are Reserved Page 105 mineral is heated suffiently, and the effect is routinely produced in commercial furnaces. Large commercial vermiculite mi 2. MATERIAL USED Cement Cement is a material, generally in powder form, that can be made into paste usually by addition of water and when poured, will set into solid mass. Numerous organic compounds used for adhering or fastening materials, are called cement. Fine Aggregate Fine aggregate or sand is an accumulation of grain of material matter derived from the disintegration of rocks. It is distinguished from gravel only by the size of the grains or particles, but is distinct from clays which contain organic matter. Water Water fit for drinking is generally fit for making mortar. Water should be free from acids, oils, alkalis and organic impurities. Portable water is generally considered satisfactory for mixing concrete. Vermiculite It also occurs in carbonatites and metamorphosed magnesu m rich limestone. Associated mineral phases include : corundum,apatite ,serpentine and talc. It occurs interlayered with chlorite,biotite and phlogopite. Vermiculite is a clay, meaning it has two tetrahedral sheets for every one octahedral sheet and their properties are explained in Table. It is a limited-expansion clay with a medium shrink-swell capacity. Vermiculite is fire proofing material. Properties of Vermiculite Hardness 1.5 to 2 Colour Gold Brown, green, yellow Free Moisture 1.4 Water Absorption 6.33 Specific gravity 2.5 Vermiculite Glass Powder The cement industry is facing challenges such as cost increases in energy supply of raw materials in sufficient qualities. Usage of waste glass reduces the cost of cement and CO2 production, thereby reducing global warming. When waste glass is milled down to micro size particles, it is expected to undergo pozzolanic reactions with cement hydrates, forming secondary Calcium Silicate Hydrate. Glass Powder
  • 3. International Journal of Scientific Research and Engineering Development – Volume 2 Issue 4, July – Aug 2019 Available at www.ijsred.com ISSN : 2581-7175 ©IJSRED: All Rights are Reserved Page 106 Methodology They studied the strength parameters such as compressive strength, split tensile and flexural strength of concrete using vermiculite as partial replacement with 40 %, 50 % and 60 % by weight. The main aim of this study is to make economical and eco-friendly concrete. The optimum strength in compacting the strengths for different vermiculite was observed to be 50 %. Addition of vermiculites in concrete makes it heat resisting and resists shrinkage and cracks in concrete”. In this study, they conducted compressive strength tests on mortar and concrete by adding 0 to 25 % grounded glass, in which water to binder (cement +glass) ratio is kept constant. In this research, chemical properties of both clear and coloured glass were evaluated. The chemical compositions of clear and coloured glass powders are very similar. The optimum glass content is 20 % considering mortar and concrete compressive strength at 90 days. In this age, the compressive strength was found slightly higher (2 %) than the control specimen Test on Specimen Compressive strength test The strength gain at various percentages of glass powder and vermiculite at 7th and 28th days of curing are noted. It can be seen clearly that there is a reduction in the strength at the 20 % replacement . Waste glass when ground to a very fine powder, SiO2 reacts chemically with alkalis in cement and form cementigous product that contributes to the strength development. Also, it may be due to the glass powder effectively filling the voids and giving rise to a dense concrete. The strength for glass powder and vermiculite blended concrete for different curing periods upto 10 % performs well comparing to control concrete. Splitting tensile strength test This is a method of determining the tensile strength of concrete using a cylinder, which splits across the vertical diameter. The bearing surfaces of the specimen should be cleaned and any loose sand or other materials should be removed from the surface of the specimen where they make contact with the machine. The compression load is applied diametrically and uniformly along the length of the cylinder until the cylinder fails along the vertical diameter. The load shall be applied without shock and increased continuously at a nominal rate until the failure occurs. Result and Discussion: Compression strength test The compressive strength of the concrete cubes of size 150 * 150 * 150 mm are determined by using compression testing machine. After curing periods of 7 and 28 days, the concrete cubes are tested to find their compressive strength by using the following formula, Compressive strength = Where, P = Applied load (N) A = Area of cross section (mm²)
  • 4. International Journal of Scientific Research and Engineering Development – Volume 2 Issue 4, July – Aug 2019 Available at www.ijsred.com ISSN : 2581-7175 ©IJSRED: All Rights are Reserved Page 107 Splitting tensile strength test Splitting Tensile, T = π Where, T = Splitting tensile strength P = Maximum applied load l = length of the specimen D = Diameter of the specimen 7 days curing splitting tensile strength test results Propor tion Cu be 1 (K N) Cu be 2 (K N) Cu be 3 (K N) Aver age (KN) Stren gth (N/m m²) Control specim en 360 392 230 327.3 4 4.6 12V ; 15G 364 476 305 381.6 6 5.39 15V ; 18G 340 452 310 367.3 3 5.1 18V ; 20G 318 322 368 336 4.76 Conclusion: • . From the compressive strength results, it can be concluded that the strength is almost similar to conventional specimen strength for the 12V ; 15G proportion. • For 15V ; 18G and 18V ; 20G, proportion the compressive strength is found to decrease gradually. • For splitting tensile and flexural tests, the strength for proportions of 12V ; 15G and 15V ; 18G are similar to the control specimen strength. • Beyond this, for the proportion of 18V ; 20G the strength decreases slightly. • From the results, it can be concluded that the proportion 12V ; 18G can be conveniently used as a replacement for constructions materials fine aggregate and cement respectively, thereby reducing the environmental impacts. REFERENCES • Ashutosh Sangamnerkar and Ashutosh Sharma (2015), ‘Glass Powder – A Partial Replacement for Cement’, International Journal Of Core Engineering & Management, IJCEM-Volume 1. • Dhivya, M.R., Rajalingam, M and Sunilaa George (2016), ‘Study on Concrete with Replacement of Fine Aggregate by Vermiculite’, International Journal of New Technology and Research, IJNTR- Volume 2. • Govindarajulu, D., Vijayakumar, G and Vishaliny, H (2013), ‘Studies on Glass Powder as Partial Replacement of Cement in Concrete Production’, International Journal of Emerging 28.04 26.3 21.65 19.91 0 5 10 15 20 25 30 CS 12V ; 15G 15V ; 18G 18V ; 20G Compressivestrength(N/mm²) Proportion of replacement
  • 5. International Journal of Scientific Research and Engineering Development – Volume 2 Issue 4, July – Aug 2019 Available at www.ijsred.com ISSN : 2581-7175 ©IJSRED: All Rights are Reserved Page 108 Technology and Advanced Engineering, IJET • IS 10262-2009, ‘Indian Standard Recommended Guidelines for Concrete Mix Proportioning’, Bureau of Indian Standards, New Delhi, India. • IS 12269-2013, ‘Indian Standard Specification for Ordinary Portland Cement 53 Grade’, Bureau of Indian Standards, New Delhi, India. • IS 2386 (Part 3) -1963, ‘Indian Standard Methods of Test for Aggregates for Concrete Part III Specific Gravity, Density, Voids, Absorption and Bulking’, Bureau of Indian Standards, New Delhi, India. • IS 383-2016, ‘Indian Standard Code of Practice for Coarse and Fine Aggregate for Concrete - Specification’, Bureau of Indian Standards, New Delhi, India. • IS 456-2000, ‘Indian Standard Code of Practice for Plain and Reinforced Concrete – Code of Practice’, Bureau of Indian Standards, New Delhi, India. • IS 516-1959, ‘Indian Standard Specification for Methods of Tests for Strength of Concrete’, Bureau of Indian Standards, New Delhi, India.