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The MPH1000 system is a powerful tool devoted to the hydroelectric generation industry
that allows controlling the operating status of turbine, generator, and auxiliary elements in
real time. The main purpose is to improve the efficiency of production processes based on
machines regardless their type, size, and output.

The MPH1000 system performs an incipient and automatic analysis of probable failures
operating in a threshold prior to their occurrence. The system works automatically and
online on machines under operation allowing failures to be detected earlier and thereby
reducing operating and maintenance costs significantly.

The MPH10000 system provides unique protection features to monitor the mechanical,
hydraulic, and electric performance of the machine independently during startup, loading,
and rated power stages. This system shutdowns the machine if an anomaly is detected. It
acts earlier than other protection systems available on the market.



                                              The benefits resulting from using this
                                              system are:

                                                  •   Early detection of incipient failures
                                                      and     anticipation     of      their
                                                      consequences

                                                  •   Optimization and effectiveness of
                                                      maintenance activities using the
                                                      predictive failure system

                                                  •   Optimization    of   the    productive
                                                      process

                                                  •   Reduction of carrying costs and of
                                                      spare part costs and reduction or
                                                      removal of fines imposed by control
                                                      entities due to the suspension of
                                                      machine operation

                                                  •   Reduction of unplanned stops and
                                                      idle times

                                                  •   Significant reduction of catastrophic
                                                      failures
Basic System Diagnosis
  • Rotor unbalance

     •    Rotor misalignment

     •    Bearing gap

     •    Bearing blows

     •    Hydraulic effects
Shaft Monitor
 • Modal and forced behavior of shaft
    and runner

     •    Monitoring of rotor blade direction
          mechanisms (Kaplan)

     •    Measuring of shaft mechanical power
          (turbine and generator performance)

     •    Torsional vibrations
Protection
 • Protection system during rated
    operation

     •    Protection system during starting
Optional Features
 • Starting diagnosis

     •    Air gap monitoring

     •    Partial discharge monitoring

     •    Seismic response

     •    Detector of blows on seal rings and
          wear (Francis)

     •    Detector of blows between blades and
          draft tube (Kaplan)

     •    Detector of cavitation

     •    Vortex rope monitoring

 •       Diagnosis through virtual machine

 •       Detector of crack progress
Diagram of the System




Instrumentation

Sitrack Vibes has subscribed technology development agreements with several
world-class scientific institutions for the purpose of developing instrumentation for
specific applications.

The MPH1000 system uses signals from sensors
located within machines and process signals.

The system supports sensors existing at the plant
and additional sensors are installed as required.
Signals from various sensors are used, including:

   •   Accelerometers

   •   Proximity sensors

   •   Pressure sensors

   •   Temperature sensors

   •   Air gap

   •   Process variables
Protection

Sitrack Vibes provides machine protection systems that operate using vibration analysis.
These systems identify abnormal situations that jeopardize the normal operation of
machines.

Sitrack Vibes offers a specific
protection system for hydraulic turbines
that is capable of detecting the
abnormal behavior of machines during
startup, speed increase to rated speed,
synchronization with the electric
network, loading, and rated power
stages.

This is a unique system that protects
the machine during startup phases detecting vibration levels caused by hydraulic,
mechanical, and electromagnetic forces. If a hazardous abnormal behavior is detected
during these stages, a stop unit alarm is sent. This protection system includes self-
calibration features so it can be adapted to every type of machines.

Local Monitor

Monitoring, analysis, and diagnosis functions are carried out by
a local monitor installed at the power station. This monitor
receives field signals and performs data conditioning, filtering,
and acquisition tasks.

Information is processed using an industrial computer placed
within the monitor. Algorithms and analysis models for
machines are the sole property and design of Sitrack Vibes.
The local monitor generates on-line information on the status of
the machine, as well as alarm and temporary reports. This
information is sent to the local control room of the power station
and to Sitrack Vibes facilities.

Shaft Monitor

The shaft monitor is a proprietary concept of Sitrack Vibes. This equipment is assembled
on the turbine shaft and allows monitoring the dynamic operation of the rotor on an on-line
and continuous basis during the operation of the machine.

Acceleration and deformation of the shaft are measured for the purpose of tracking certain
phenomena.

Information input and transmission is made wirelessly to the Sitrack Vibes turbine monitor.
Control Room and Local Analysis

The local control room shows the diagnosis on the machine status in real time. Alarms and
reports that contain all the signals and parameters measured are also provided.
Additionally, temporary signals, spectral signals, and historical trends can be analyzed.
Software suites including specific analyses are offered. They allow conducting the
following activities:

   •   Visual supervision and analysis of the machine vibratory behavior in real time

   •   Comparative supervision and analysis of the dynamic behavior of the rotating set
       during startup

   •   Real-time analysis of the generator air gap

   •   Cavitation monitoring

   •   Vortex rope monitoring

   •   Monitoring of blows on runner (Francis) or blades (Kaplan)
Sitrack Vibes Facilities


Sitrack Vibes servers are located in the
city of Mendoza. They are equipped with
the elements and tools required to post-
process signals received and to store
reports and inform alarms.

On-line information on machinery status
as well as report and historical alarm
information can be accessed through the
Web.

Sitrack Vibes facilities also accommodate
a 24/7 monitoring room. When an alarm is
generated, it is received and processed by
Sitrack Vibes operators, who inform it to
the contact persons previously defined by
the client by telephone, fax, or e-mail.

Sitrack Vibes facilities also have a mechanical analysis service led by expert engineers.
This service ensures that machines are monitored every day and that analyses and trends
on incipient failure signs are prepared. This customized service is provided optionally and
operates in parallel with the on-line and automatic analysis and diagnosis features of
MPH1000.
MPH1000: Technical Specifications

The MPH1000 system has a modular design. Each module includes:

Inputs:
   • 6 analogical inputs from 1 mVpp to 10 Vpp with amplifier that can be programmed
      remotely based on the amplitude of the input signal

   •   4 TTL digital inputs

   •   1 digital input for the triggering signal

   •   1 input for the angular synchronization signal
Outputs:
  • 4 dry-contact outputs to indicate alarms

   •   Analogical outputs for communication with other equipment (PLCs – optional)
Filters:

   •   Every input has a high-pass filter tuned in to 0.1 Hz and a low-pass filter with cut
       frequency that can be programmed between 1 Hz and 15 Hz. These filters can be
       programmed remotely.
A/D Converter:
   • 16-bit or 24-bit resolution, upon request

   •   Acquisition frequency: 50 KHz, 150 KHz, or 750 KHz
Processing Unit:
   • Advantech industrial computer
Output Interface:
  • IEEE 802 LAN with optional output at RJ45, optical fiber, or wireless. Connectivity
     with Sitrack.Com Vibes service
Software:
   • Sitrack Vibes proprietary software developed in Windows XP™ environment.
     Machine analysis and diagnosis software suitable for each type of machine
Dimensions:
   • 19” RACK-type cabinet for external components and interfaces. It can be adjusted
     to clients’ needs.
Power:
  • 110/220 VAC

   •   Optional UPS with 30-minute autonomy
                                             SPECIFICATIONS ARE SUBJECT TO MODIFICATION WITH NO PRIOR NOTICE.
www.sitrackvibes.com

sitrackvibes@sitrack.com

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SitrackVibes - Hydro

  • 1.
  • 2. The MPH1000 system is a powerful tool devoted to the hydroelectric generation industry that allows controlling the operating status of turbine, generator, and auxiliary elements in real time. The main purpose is to improve the efficiency of production processes based on machines regardless their type, size, and output. The MPH1000 system performs an incipient and automatic analysis of probable failures operating in a threshold prior to their occurrence. The system works automatically and online on machines under operation allowing failures to be detected earlier and thereby reducing operating and maintenance costs significantly. The MPH10000 system provides unique protection features to monitor the mechanical, hydraulic, and electric performance of the machine independently during startup, loading, and rated power stages. This system shutdowns the machine if an anomaly is detected. It acts earlier than other protection systems available on the market. The benefits resulting from using this system are: • Early detection of incipient failures and anticipation of their consequences • Optimization and effectiveness of maintenance activities using the predictive failure system • Optimization of the productive process • Reduction of carrying costs and of spare part costs and reduction or removal of fines imposed by control entities due to the suspension of machine operation • Reduction of unplanned stops and idle times • Significant reduction of catastrophic failures
  • 3. Basic System Diagnosis • Rotor unbalance • Rotor misalignment • Bearing gap • Bearing blows • Hydraulic effects Shaft Monitor • Modal and forced behavior of shaft and runner • Monitoring of rotor blade direction mechanisms (Kaplan) • Measuring of shaft mechanical power (turbine and generator performance) • Torsional vibrations Protection • Protection system during rated operation • Protection system during starting Optional Features • Starting diagnosis • Air gap monitoring • Partial discharge monitoring • Seismic response • Detector of blows on seal rings and wear (Francis) • Detector of blows between blades and draft tube (Kaplan) • Detector of cavitation • Vortex rope monitoring • Diagnosis through virtual machine • Detector of crack progress
  • 4. Diagram of the System Instrumentation Sitrack Vibes has subscribed technology development agreements with several world-class scientific institutions for the purpose of developing instrumentation for specific applications. The MPH1000 system uses signals from sensors located within machines and process signals. The system supports sensors existing at the plant and additional sensors are installed as required. Signals from various sensors are used, including: • Accelerometers • Proximity sensors • Pressure sensors • Temperature sensors • Air gap • Process variables
  • 5. Protection Sitrack Vibes provides machine protection systems that operate using vibration analysis. These systems identify abnormal situations that jeopardize the normal operation of machines. Sitrack Vibes offers a specific protection system for hydraulic turbines that is capable of detecting the abnormal behavior of machines during startup, speed increase to rated speed, synchronization with the electric network, loading, and rated power stages. This is a unique system that protects the machine during startup phases detecting vibration levels caused by hydraulic, mechanical, and electromagnetic forces. If a hazardous abnormal behavior is detected during these stages, a stop unit alarm is sent. This protection system includes self- calibration features so it can be adapted to every type of machines. Local Monitor Monitoring, analysis, and diagnosis functions are carried out by a local monitor installed at the power station. This monitor receives field signals and performs data conditioning, filtering, and acquisition tasks. Information is processed using an industrial computer placed within the monitor. Algorithms and analysis models for machines are the sole property and design of Sitrack Vibes. The local monitor generates on-line information on the status of the machine, as well as alarm and temporary reports. This information is sent to the local control room of the power station and to Sitrack Vibes facilities. Shaft Monitor The shaft monitor is a proprietary concept of Sitrack Vibes. This equipment is assembled on the turbine shaft and allows monitoring the dynamic operation of the rotor on an on-line and continuous basis during the operation of the machine. Acceleration and deformation of the shaft are measured for the purpose of tracking certain phenomena. Information input and transmission is made wirelessly to the Sitrack Vibes turbine monitor.
  • 6. Control Room and Local Analysis The local control room shows the diagnosis on the machine status in real time. Alarms and reports that contain all the signals and parameters measured are also provided. Additionally, temporary signals, spectral signals, and historical trends can be analyzed. Software suites including specific analyses are offered. They allow conducting the following activities: • Visual supervision and analysis of the machine vibratory behavior in real time • Comparative supervision and analysis of the dynamic behavior of the rotating set during startup • Real-time analysis of the generator air gap • Cavitation monitoring • Vortex rope monitoring • Monitoring of blows on runner (Francis) or blades (Kaplan)
  • 7. Sitrack Vibes Facilities Sitrack Vibes servers are located in the city of Mendoza. They are equipped with the elements and tools required to post- process signals received and to store reports and inform alarms. On-line information on machinery status as well as report and historical alarm information can be accessed through the Web. Sitrack Vibes facilities also accommodate a 24/7 monitoring room. When an alarm is generated, it is received and processed by Sitrack Vibes operators, who inform it to the contact persons previously defined by the client by telephone, fax, or e-mail. Sitrack Vibes facilities also have a mechanical analysis service led by expert engineers. This service ensures that machines are monitored every day and that analyses and trends on incipient failure signs are prepared. This customized service is provided optionally and operates in parallel with the on-line and automatic analysis and diagnosis features of MPH1000.
  • 8. MPH1000: Technical Specifications The MPH1000 system has a modular design. Each module includes: Inputs: • 6 analogical inputs from 1 mVpp to 10 Vpp with amplifier that can be programmed remotely based on the amplitude of the input signal • 4 TTL digital inputs • 1 digital input for the triggering signal • 1 input for the angular synchronization signal Outputs: • 4 dry-contact outputs to indicate alarms • Analogical outputs for communication with other equipment (PLCs – optional) Filters: • Every input has a high-pass filter tuned in to 0.1 Hz and a low-pass filter with cut frequency that can be programmed between 1 Hz and 15 Hz. These filters can be programmed remotely. A/D Converter: • 16-bit or 24-bit resolution, upon request • Acquisition frequency: 50 KHz, 150 KHz, or 750 KHz Processing Unit: • Advantech industrial computer Output Interface: • IEEE 802 LAN with optional output at RJ45, optical fiber, or wireless. Connectivity with Sitrack.Com Vibes service Software: • Sitrack Vibes proprietary software developed in Windows XP™ environment. Machine analysis and diagnosis software suitable for each type of machine Dimensions: • 19” RACK-type cabinet for external components and interfaces. It can be adjusted to clients’ needs. Power: • 110/220 VAC • Optional UPS with 30-minute autonomy SPECIFICATIONS ARE SUBJECT TO MODIFICATION WITH NO PRIOR NOTICE.