The document discusses Alpha's predictive maintenance system for mineral processing plants. The system uses sensors and IoT technology to detect potential equipment faults before they cause failures or downtime. It analyzes data using machine learning to identify issues and provide maintenance recommendations. This helps maximize equipment lifespan, avoid unexpected downtime, and optimize operations to increase productivity and reduce costs for mineral processing companies.

1. ALPHA
Predictive
Maitenance
Innovative Automation
Mineral Processing Plant
ALPHA Industrial Technology Pty Ltd

2. Downtimehas
becomemore
expensivethanever
Detects
equipment faults
before they
becomeafailure.

3. »» Maximize machine life
»» Prevent breakdowns
»» Immediate detection in case of failure
»» Optimize machine operation (inspection)
Inspection and maintenance account for up to a third of
indirect costs in production plants. Condition monitoring
systems enable companies to realign their maintenance
strategies around fault detection, prevention and saving
costs.
ALPHA Predictive Maintenance system is designed to
reduce unplanned downtime and enhance
plant productivity.
Bring Proactive Maintenance to you!

4. Maximizing uptime and
the service life of
vibrating machines.
Vibrating equipment is critical to continuous production in the
mineral processing plants – downtime means lost revenue. The
heavy load demands on vibrating machines mean that sooner or
later bearings, exciters, springs, shafts and other components will
require maintenance or replacement.
Effective condition monitoring makes it possible to detect
potential future faults and failures before they happen and allows
you to undertake maintenance interventions at precisely the right
moment, maximizing the service life of your equipment.
Based on latest IoT technology and Big data analysis with cloud-
server, ALPHA offers predicitive mainenance system which can
detect equipment faults before they become a big failure to
plant production.

5. Predictive!
Advantages of ALPHA Predictive Maintenance Solution
Bring significant benefits to mineral processing plant operators.
Predicting potential faults will proactively reduce the impact of
unplanned downtime and lost production. If it prevents a single
breakdown, the lost production that you avoid will almost certainly
pay for the system immediately.
Wirelee installation brings convenience to minreral processing
plants. It can help with vibration/temperature/noise detection
within the plants. Upload to local and cloud server for further
analysis.
Proved technology in 5.0Mta coal processing plant as showed:
»
» Worn parts (e.g. bearings, gears)
can be replaced before other parts
become damaged»
» Significant cracks or defects in the
screen body can be detected»
» Unforeseen downtime for corrective
maintenance can be avoided»
» Maintenance and repair work can be
planned more effectively»
» Help you to ensure that
equipment runs to maximum efficiency»
» Protects one of your most
valuable asset»
» You will gain vast expert
experience and know-how»»
» Wireless installation

6. Messure & Analyze!
»» Analysis turns numbers into
information
»» Trends analysis and performance
patterns show changes over time
»» Service history: a valuable aid to
predicting the future
The sensors and other measurement devices send data to the processing
unit located beside each machine, which calculates state variables and
measures these against preconfigured initial and limit values.
Data will be uploaded via WIFI and IP network to local and cloud server.
ALPHA predictive maitenance software will analyse in three levels:
equipment limits, historical data log, industrial experience.

7. Expert Advice!
»» Remote access to fault trends means a
faster expert response to evaluate
performance or potential problems
»» Centralized monitoring: a plant-wide
view minimizes demands on operational
and maintenance staff
»» Quality performance data means faster
understanding and optimization of
machine performance
ALPHA central monitoring software will provide expert advice after analysis of
equipment status data. The advice includes failure type and suitablle solutions.
The expert advice are at three levels:
Local historial expert experience of one plant;
Groups of plants within one company;
Industrial expert advice based on ALPHA cloud server.

8. Installation

9. Based on 40+ years experience and technical know-how in the mineral processing industry,
ALPHA will effectively help you resolve any issues identified.
Get in touch with ALPHA for a suitable automation solution in mineral processing plants.
Mineral
processing
Automation.
Alpha Industrial Technology Pty Ltd
Sydney: 803/17 Gadigal Avenue, Zetland
NSW 2017, Australia
China: Rm2708, AUX Plaza, Jincheng
Avenue, High-tech Zone, Chengdu
www.alpha-technology.com.au
ATTN: Sophie Guan
E: sophie.guan@alpha-technology.com.au
T: +86-135-5023-09-07