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HACCP
FOOD SAFETY TOOL
BY-;
ANSHIKA AGARWAL
MSC FOOD TECHNOLOGY (BHU)
Ist YEAR
5
5
4
TOPICS
COVERED
1
2
INTRODUCTION TO HACCP
3
PRINCIPLES AND STEPS
4
5 BENEFITS OF HACCP
TYPES OF HAZARDS
6 CONCLUSION
HISTORY
INTRODUCTION
HACCP is a management system in
which food safety is addressed through
the analysis and control of biological,
chemical, and physical hazards from raw
material production, procurement and
handling, to manufacturing, distribution
and consumption of the finished
product.
THE HACCP SYSTEM, WHICH IS SCIENCE BASED AND SYSTEMATIC, IDENTIFIES
SPECIFIC HAZARDS AND MEASURES FOR THEIR CONTROL TO ENSURE THE
SAFETY OF FOOD
HACCP IS A TOOL TO ASSESS HAZARDS AND ESTABLISH CONTROL SYSTEMS
THAT FOCUS ON PREVENTION RATHER THAN RELYING MAINLY ON END-
PRODUCT TESTING
ANY HACCP SYSTEM IS CAPABLE OF ACCOMMODATING CHANGE, SUCH AS
ADVANCES IN EQUIPMENT DESIGN, PROCESSING PROCEDURES OR
TECHNOLOGICAL DEVELOPMENTS.
IT HAS BEEN RECOGNIZED INTERNATIONALLY
THE APPLICATION OF HACCP SYSTEMS CAN AID INSPECTION BY
REGULATORY AUTHORITIES AND PROMOTE INTERNATIONAL TRADE BY
INCREASING CONFIDENCE IN FOOD SAFETY
PHYSICAL include glass,
packaging, jewellery, pest
droppings, screws etc.
TYPES OF
HAZARDS
1
CHEMICAL include water, food contact materials, cleaning
agents, pest control substances, contaminants (environmental,
agricultural and process e.g. acrylamide), pesticides, biocides and
food additives.
2
MICROBIOLOGICAL include
bacteria, yeasts, moulds and
viruses.
3
Hazard: A biological, chemical or
physical agent in, or condition of,
food with the potential to cause an
adverse health effect.
HISTORY
LOGIC
SEQUENCE
FOR THE
APPLICATION
OF HACCP
5 PRELIMINARY STEPS
Assemble a HACCP
Team
Describe the product Identify the intended
use
The first task in developing a HACCP
plan is to assemble a HACCP team
consisting of individuals who have
specific knowledge and expertise
appropriate to the product and
process. It is the team's
responsibility to develop the HACCP
plan. The team should be multi
disciplinary and include individuals
from areas such as engineering,
production, sanitation, quality
assurance, and food microbiology.
The team should also include local
personnel who are involved in the
operation as they are more familiar
with the variability and limitations of
the operation
A full description of the
product should be drawn up,
including relevant safety
information such as:
composition,
physical/chemical structure
(including Aw, pH, etc.),
microcidal/static treatments
(heat-treatment, freezing,
brining, smoking, etc.),
packaging, durability and
storage conditions and
method of distribution.
The intended use should
be based on the
expected uses of the
product by the end user
or consumer. In specific
cases, vulnerable groups
of the population, e.g.
institutional feeding, may
have to be considered
CONTINUED
Construct flow diagam On-site confirmation of flow
diagram
The flow diagram should be
constructed by the HACCP
team. The flow diagram should
cover all steps in the operation.
When applying HACCP to a
given operation, consideration
should be given to steps
preceding and following the
specified operation.
The HACCP team should
perform an on-site review of the
operation to verify the accuracy
and completeness of the flow
diagram. Modifications should
be made to the flow diagram as
necessary and documented.
After these five preliminary tasks have been completed, the seven principles
of HACCP are applied.
PRINCIPLE
1 CONDUCT HAZARD ANALYSIS
The HACCP team should list all of the hazards that may be reasonably expected to occur at each step from
primary production, processing, manufacture, and distribution until the point of consumption.
The HACCP team should next conduct a hazard analysis to identify for the HACCP plan which hazards are
of such a nature that their elimination or reduction to acceptable levels is essential to the production of a
safe food.
In conducting the hazard analysis, wherever possible the following should be included:
1.the likely occurrence of hazards and severity of their adverse health effects;
2.the qualitative and/or quantitative evaluation of the presence of hazards;
3.survival or multiplication of microorganisms of concern;
4.production or persistence in foods of toxins, chemicals or physical agents; and,
5.conditions leading to the above.
The HACCP team must then consider what control measures, if any, exist which can be applied for each
hazard.
More than one control measure may be required to control a specific hazard(s) and more than one hazard
may be controlled by a specified control measure.
PRINCIPLE
2
Determine Critical Control Points
There may be more than one CCP at which control is applied to address the same
hazard. The determination of a CCP in the HACCP system can be facilitated by the
application of a decision tree , which indicates a logic reasoning approach.
Application of a decision tree should be flexible, given whether the operation is for
production, slaughter, processing, storage, distribution or other. It should be used for
guidance when determining CCPs. This example of a decision tree may not be
applicable to all situations. Other approaches may be used. Training in the
application of the decision tree is recommended.
If a hazard has been identified at a step where control is necessary for safety, and no
control measure exists at that step, or any other, then the product or process should
be modified at that step, or at any earlier or later stage, to include a control measure.
METHOD TO
IDENTIFY
CCP
PRINCIPLE
3
Establish critical limits for each CCP
Critical limits must be specified and validated if possible for
each Critical Control Point. In some cases more than one
critical limit will be elaborated at a particular step. Criteria
often used include measurements of temperature, time,
moisture level, pH, Aw, available chlorine, and sensory
parameters such as visual appearance and texture.
PRINCIPLE
4
Establish a monitoring system for each CCP
Monitoring is the scheduled measurement or observation of a CCP relative to its critical limits.
The monitoring procedures must be able to detect loss of control at the CCP. Further, monitoring
should ideally provide this information in time to make adjustments to ensure control of the
process to prevent violating the critical limits. Where possible, process adjustments should be
made when monitoring results indicate a trend towards loss of control at a CCP. The adjustments
should be taken before a deviation occurs. Data derived from monitoring must be evaluated by a
designated person with knowledge and authority to carry out corrective actions when indicated.
If monitoring is not continuous, then the amount or frequency of monitoring must be sufficient
to guarantee the CCP is in control. Most monitoring procedures for CCPs will need to be done
rapidly because they relate to on-line processes and there will not be time for lengthy analytical
testing. Physical and chemical measurements are often preferred to microbiological testing
because they may be done rapidly and can often indicate the microbiological control of the
product. All records and documents associated with monitoring CCPs must be signed by the
person(s) doing the monitoring and by a responsible reviewing official(s) of the company.
PRINCIPLE
5
Establish corrective actions
Specific corrective actions must be developed for each CCP in the
HACCP system in order to deal with deviations when they occur.
The actions must ensure that the CCP has been brought under
control. Actions taken must also include proper disposition of the
affected product. Deviation and product disposition procedures must
be documented in the HACCP record keeping.
PRINCIPLE
6
Establish verification procedures
Establish procedures for verification. Verification and auditing methods, procedures and tests,
including random sampling and analysis, can be used to determine if the HACCP system is working
correctly. The frequency of verification should be sufficient to confirm that the HACCP system is
working effectively. Examples of verification activities include:
Review of the HACCP system and its records;
Review of deviations and product dispositions;
Confirmation that CCPs are kept under control.
Where possible, validation activities should include actions to confirm the efficacy of all elements of
the HACCP plan.
PRINCIPLE
7
Establish Documentation and Record
Keeping
Efficient and accurate record keeping is essential to the application of a HACCP system. HACCP procedures
should be documented. Documentation and record keeping should be appropriate to the nature and size of the
operation.
Documentation examples are:
Hazard analysis;
CCP determination;
Critical limit determination.
Record examples are:
CCP monitoring activities;
Deviations and associated corrective actions;
Modifications to the HACCP system.
BENEFITS OF HACCP
BENEFITS TO
INDUSTRY
BENEFITS TO
GOVERNMENT
BENEFITS TO
CONSUMER
1.SAVES YOUR BUSINESS MONEY FOR
LONG RUN
2.AVOIDS YOU POISINING YOUR
CONSUMERS
3.FOOD SAFETY STANDARDS INCREASE
4.ENSURES YOU ARE COMPLIANT WITH
THE LAWS
5.FOOD QUALITY STANDARDS INCREASE
6.ORGANIZES YOUR PROCESS TO
PRODUCE SAFE FOOD
7.ORGANIZES YOUR STAFF PROMOTING
TEAM WORK AND EFFICIENCY
MORE EFFICIENT
FOOD CONTROL
1.
2. IMPROVED
PUBLIC HEALTH
3.FACILITATE
INTERNATIONAL
TRADE
4.LESS EXPENSES
ON PUBLICH
HEALTH DOMAIN
GETS SAFE
FOOD
1.
2.IMPROVED
LIFE QUALITY
3.LESS RISK OF
FOOD BORNE
ILLNESS
DISEASES
conclusion
HACCP is a preventive measure and include
hazard identification and setting up measures to
control and prevent those hazards
Undertaking a HACCP study focuses the thinking
of everyone involved with the product on the
details of the process, and promotes a greater
awareness of safety issues.
Implementation of a HACCP system is not an end
in itself. The ongoing maintenance of the HACCP
plan is where the benefit really lies.
A successful HACCP IS ACCOMPLISHED BY
DOING REGULAR AUDITS, TO CHECK WHETHER
THE INDUSTRY IS COMPLYING TO THE SAFETY
AND SANITARY PROCEDURES
1.
2.
3.
4.
REFERENCES
WWW.fao.org
https://www.sciencedirect.com/topics/food-
science/haccp
https://www.fda.gov/food/hazard-analysis-critical-control-point-
haccp/haccp-principles-application-guidelines
https://www.ncbi.nlm.nih.gov/pmc/articles/PMC6951898/#:~:t
ext=The%20HACCP%20concept%20was%20first,requirement
%20imposed%20on%20the%20food
THANK
YOU!
Have a
great day
ahead.

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HACCP PRESENTATION.pdf

  • 1. HACCP FOOD SAFETY TOOL BY-; ANSHIKA AGARWAL MSC FOOD TECHNOLOGY (BHU) Ist YEAR
  • 2. 5 5 4 TOPICS COVERED 1 2 INTRODUCTION TO HACCP 3 PRINCIPLES AND STEPS 4 5 BENEFITS OF HACCP TYPES OF HAZARDS 6 CONCLUSION HISTORY
  • 3.
  • 4.
  • 5. INTRODUCTION HACCP is a management system in which food safety is addressed through the analysis and control of biological, chemical, and physical hazards from raw material production, procurement and handling, to manufacturing, distribution and consumption of the finished product.
  • 6. THE HACCP SYSTEM, WHICH IS SCIENCE BASED AND SYSTEMATIC, IDENTIFIES SPECIFIC HAZARDS AND MEASURES FOR THEIR CONTROL TO ENSURE THE SAFETY OF FOOD HACCP IS A TOOL TO ASSESS HAZARDS AND ESTABLISH CONTROL SYSTEMS THAT FOCUS ON PREVENTION RATHER THAN RELYING MAINLY ON END- PRODUCT TESTING ANY HACCP SYSTEM IS CAPABLE OF ACCOMMODATING CHANGE, SUCH AS ADVANCES IN EQUIPMENT DESIGN, PROCESSING PROCEDURES OR TECHNOLOGICAL DEVELOPMENTS. IT HAS BEEN RECOGNIZED INTERNATIONALLY THE APPLICATION OF HACCP SYSTEMS CAN AID INSPECTION BY REGULATORY AUTHORITIES AND PROMOTE INTERNATIONAL TRADE BY INCREASING CONFIDENCE IN FOOD SAFETY
  • 7. PHYSICAL include glass, packaging, jewellery, pest droppings, screws etc. TYPES OF HAZARDS 1 CHEMICAL include water, food contact materials, cleaning agents, pest control substances, contaminants (environmental, agricultural and process e.g. acrylamide), pesticides, biocides and food additives. 2 MICROBIOLOGICAL include bacteria, yeasts, moulds and viruses. 3 Hazard: A biological, chemical or physical agent in, or condition of, food with the potential to cause an adverse health effect.
  • 10. 5 PRELIMINARY STEPS Assemble a HACCP Team Describe the product Identify the intended use The first task in developing a HACCP plan is to assemble a HACCP team consisting of individuals who have specific knowledge and expertise appropriate to the product and process. It is the team's responsibility to develop the HACCP plan. The team should be multi disciplinary and include individuals from areas such as engineering, production, sanitation, quality assurance, and food microbiology. The team should also include local personnel who are involved in the operation as they are more familiar with the variability and limitations of the operation A full description of the product should be drawn up, including relevant safety information such as: composition, physical/chemical structure (including Aw, pH, etc.), microcidal/static treatments (heat-treatment, freezing, brining, smoking, etc.), packaging, durability and storage conditions and method of distribution. The intended use should be based on the expected uses of the product by the end user or consumer. In specific cases, vulnerable groups of the population, e.g. institutional feeding, may have to be considered
  • 11. CONTINUED Construct flow diagam On-site confirmation of flow diagram The flow diagram should be constructed by the HACCP team. The flow diagram should cover all steps in the operation. When applying HACCP to a given operation, consideration should be given to steps preceding and following the specified operation. The HACCP team should perform an on-site review of the operation to verify the accuracy and completeness of the flow diagram. Modifications should be made to the flow diagram as necessary and documented. After these five preliminary tasks have been completed, the seven principles of HACCP are applied.
  • 12. PRINCIPLE 1 CONDUCT HAZARD ANALYSIS The HACCP team should list all of the hazards that may be reasonably expected to occur at each step from primary production, processing, manufacture, and distribution until the point of consumption. The HACCP team should next conduct a hazard analysis to identify for the HACCP plan which hazards are of such a nature that their elimination or reduction to acceptable levels is essential to the production of a safe food. In conducting the hazard analysis, wherever possible the following should be included: 1.the likely occurrence of hazards and severity of their adverse health effects; 2.the qualitative and/or quantitative evaluation of the presence of hazards; 3.survival or multiplication of microorganisms of concern; 4.production or persistence in foods of toxins, chemicals or physical agents; and, 5.conditions leading to the above. The HACCP team must then consider what control measures, if any, exist which can be applied for each hazard. More than one control measure may be required to control a specific hazard(s) and more than one hazard may be controlled by a specified control measure.
  • 13. PRINCIPLE 2 Determine Critical Control Points There may be more than one CCP at which control is applied to address the same hazard. The determination of a CCP in the HACCP system can be facilitated by the application of a decision tree , which indicates a logic reasoning approach. Application of a decision tree should be flexible, given whether the operation is for production, slaughter, processing, storage, distribution or other. It should be used for guidance when determining CCPs. This example of a decision tree may not be applicable to all situations. Other approaches may be used. Training in the application of the decision tree is recommended. If a hazard has been identified at a step where control is necessary for safety, and no control measure exists at that step, or any other, then the product or process should be modified at that step, or at any earlier or later stage, to include a control measure.
  • 15. PRINCIPLE 3 Establish critical limits for each CCP Critical limits must be specified and validated if possible for each Critical Control Point. In some cases more than one critical limit will be elaborated at a particular step. Criteria often used include measurements of temperature, time, moisture level, pH, Aw, available chlorine, and sensory parameters such as visual appearance and texture.
  • 16. PRINCIPLE 4 Establish a monitoring system for each CCP Monitoring is the scheduled measurement or observation of a CCP relative to its critical limits. The monitoring procedures must be able to detect loss of control at the CCP. Further, monitoring should ideally provide this information in time to make adjustments to ensure control of the process to prevent violating the critical limits. Where possible, process adjustments should be made when monitoring results indicate a trend towards loss of control at a CCP. The adjustments should be taken before a deviation occurs. Data derived from monitoring must be evaluated by a designated person with knowledge and authority to carry out corrective actions when indicated. If monitoring is not continuous, then the amount or frequency of monitoring must be sufficient to guarantee the CCP is in control. Most monitoring procedures for CCPs will need to be done rapidly because they relate to on-line processes and there will not be time for lengthy analytical testing. Physical and chemical measurements are often preferred to microbiological testing because they may be done rapidly and can often indicate the microbiological control of the product. All records and documents associated with monitoring CCPs must be signed by the person(s) doing the monitoring and by a responsible reviewing official(s) of the company.
  • 17. PRINCIPLE 5 Establish corrective actions Specific corrective actions must be developed for each CCP in the HACCP system in order to deal with deviations when they occur. The actions must ensure that the CCP has been brought under control. Actions taken must also include proper disposition of the affected product. Deviation and product disposition procedures must be documented in the HACCP record keeping.
  • 18. PRINCIPLE 6 Establish verification procedures Establish procedures for verification. Verification and auditing methods, procedures and tests, including random sampling and analysis, can be used to determine if the HACCP system is working correctly. The frequency of verification should be sufficient to confirm that the HACCP system is working effectively. Examples of verification activities include: Review of the HACCP system and its records; Review of deviations and product dispositions; Confirmation that CCPs are kept under control. Where possible, validation activities should include actions to confirm the efficacy of all elements of the HACCP plan.
  • 19. PRINCIPLE 7 Establish Documentation and Record Keeping Efficient and accurate record keeping is essential to the application of a HACCP system. HACCP procedures should be documented. Documentation and record keeping should be appropriate to the nature and size of the operation. Documentation examples are: Hazard analysis; CCP determination; Critical limit determination. Record examples are: CCP monitoring activities; Deviations and associated corrective actions; Modifications to the HACCP system.
  • 20. BENEFITS OF HACCP BENEFITS TO INDUSTRY BENEFITS TO GOVERNMENT BENEFITS TO CONSUMER 1.SAVES YOUR BUSINESS MONEY FOR LONG RUN 2.AVOIDS YOU POISINING YOUR CONSUMERS 3.FOOD SAFETY STANDARDS INCREASE 4.ENSURES YOU ARE COMPLIANT WITH THE LAWS 5.FOOD QUALITY STANDARDS INCREASE 6.ORGANIZES YOUR PROCESS TO PRODUCE SAFE FOOD 7.ORGANIZES YOUR STAFF PROMOTING TEAM WORK AND EFFICIENCY MORE EFFICIENT FOOD CONTROL 1. 2. IMPROVED PUBLIC HEALTH 3.FACILITATE INTERNATIONAL TRADE 4.LESS EXPENSES ON PUBLICH HEALTH DOMAIN GETS SAFE FOOD 1. 2.IMPROVED LIFE QUALITY 3.LESS RISK OF FOOD BORNE ILLNESS DISEASES
  • 21. conclusion HACCP is a preventive measure and include hazard identification and setting up measures to control and prevent those hazards Undertaking a HACCP study focuses the thinking of everyone involved with the product on the details of the process, and promotes a greater awareness of safety issues. Implementation of a HACCP system is not an end in itself. The ongoing maintenance of the HACCP plan is where the benefit really lies. A successful HACCP IS ACCOMPLISHED BY DOING REGULAR AUDITS, TO CHECK WHETHER THE INDUSTRY IS COMPLYING TO THE SAFETY AND SANITARY PROCEDURES 1. 2. 3. 4.