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Remote Renewable Fuel Cell Systems 
DOE-Russian Academy of Sciences Workshop 
on 
The Science Behind Fuel Cell Technology 
Moscow, Russia 
October 12-14, 1999 
Glenn D. Rambach 
Energy and Environmental Engineering Center 
Desert Research Institute 
Reno, NV 
http://www.dri.edu 
desert 
research 
institute 
University and Community College 
System of Nevada
Glenn Rambach Fuel Cells in Remote Applications Desert Research Institute 
The science requirements for assuring the implementation of fuel cells in remote applications In Russia In The United States In ROW status of the technology today expected performance and cost evolution
• Hydrogen as a utility energy storage medium. 
 To buffer the intermittency and phase differences of renewables an loads. 
 Permits full autonomy from a fossil fuel supply infrastructure. 
 The storage function of hydrogen systems is more complex than, either 
battery storage systems or fossil fueled fuel cell systems. 
 Batteries have one power/energy element. 
 Fossil fuel cell system have two power elements and a simple energy 
element. 
 Four separate power or energy elements permit optimization in H2 system. 
 Models are yet to be developed for optimization of design and control of a 
hydrogen system. 
 DRI is developing these models and relating them to current models for 
similar systems. 
 To test these and other models, DRI has a complete 5-kW scale research 
system with wind, solar, fuel cell stack, electrolyzer, storage tank, 
programmable load, computer control and data acquisition system. 
Approach/Rationale
Intermittent renewable electricity 
Liquid 
fossil fuel 
Reformer and purifier 
Electrolyzer 
Hydrogen 
Storage 
Fuel cell PEM SOFC PAFC MCFC AFC 
Local grid 
Remote load 
Fuel Cell Utility Power Systems Configuration options 
Delivered 
Hydrogen 
- OR - 
- OR - 
Hydrogen 
Electrical power
Wind, hydrogen, fuel cell isolated power system 
Cogen heat
• Wind turbine 
• Solar PV 
• Micro-hydro 
• Low-q water turbine 
• Wind 
• Sunlight 
• Water flow 
Power logic 
controller 
• Community 
• Mine 
• Military post 
• Autonomous device 
• Hydrogen-fuel cell 
• Hydrogen-ICE gen 
• Halogen fuel cell 
• Zn-Air fuel cell 
• Zn-FeCN fuel cell 
• Flywheel 
• Compressed air 
• Pumped hydro 
• Battery 
• Grid 
Nature 
Customer 
Source, process, storage and load options 
Energy 
Storage 
time 
dependant 
source 
time 
dependant 
load
• Wind turbine 
• Solar PV 
• Low-q water turbine 
• Wind 
• Sunlight 
• Water flow 
Power logic 
controller 
• Community 
• Mine 
• Military post 
• Autonomous device 
Source, process, storage and load options 
- How to use them - 
• m Hydro 
Characterize complex 
source/load profiles 
Create and use algorithm to design optimum system 
based on current technology and source/load profiles 
Create and use algorithm to 
operate system to provide least 
costly electricity to customer 
• Hydrogen-fuel cell 
• Hydrogen-ICE gen 
• Halogen fuel cell 
• Zn-Air fuel cell 
• Zn-FeCN fuel cell 
• Flywheel 
• Compressed air 
• Pumped hydro 
• Battery 
• Grid 
Nature 
Customer
Es = f(Qmax, Pload-avg) DEs = f(hf/c, vehicles) Ps = f(Costvessel, site space) 
Power logic controller 
Compressor (if needed) 
Hydrogen storage 
Fuel cell 
Cogenerated heat 
Intermittent load 
Intermittent, renewable source 
Design criteria for remote hydrogen fuel cell utility power system 
HC = f(hf/c, DCf/c) 
Pf/c = f(Pload-peak, Eelec. Stor) 
QC = f(QEH2) PC-out = f(Ps) PC-in = f(PEH2-Out) 
 
 
PRen = f(Pload-peak, hf/c, hEH2, hComp, CFRen, P(t)Ren, CostRen ) 
P(t)load = f(COE(t), User) 
PEH2 = f(Pload-peak, PRen) PEH2-out = f(CostEH2 , TypeEH2) 
CostPLC = f(PThru-peak) 
Customer 
Nature 
Electrolyzer
DRI residential scale, renewable hydrogen, 
fuel cell test facility and refuel station 
Computer 
and 
Power 
Logic 
Controller 
Electrolyzer 
5 kW 
Computer 
Controlled 
Load 
0 - 5kW 
Wind turbines 
1.5 kW each 
Solar arrays and trackers 
1.0 kW each 
Fuel cell 
2 kW PEM 
Hydrogen 
Storage 
250 psi 
Hydrogen 
Dispensing 
Electricity 
Hydrogen
PE = PR = 
(1 - CfR) PlAV 
CfR hE hFC hC 
PE = Electrolyzer rated power PR = Renewable peak capacity PlAV = Average load power Cf = Capacity factor h = Efficiency (<1) FC = Fuel cell system C = Compressor 
Relationship of load, capacity factor, efficiencies to the power of renewable and electrolyzer
Effects of renewable capacity factor, electrolyzer 
efficiency and fuel cell system efficiency on renewable 
power and electrolyzer power needed 
Load average is 100kW 
hE = Electrolyzer efficiency 
hFC = Fuel cell power system efficiency 
.70 
.65 
.70 
.75 
.70 
.75 
.40 
.54 
.40 
.55 
.55 
.40 
hFC 
hE
Effects of renewable capacity factor and 
turn-around efficiency on renewable power 
and electrolyzer power needed 
Load average is 100kW 
.30 
.25 
.40 
.35 
.45 
.50 
.60 
.70 
hTurn-around
DRI residential scale, renewable hydrogen, fuel cell test facility and refuel station 
Computer 
and 
Power 
Logic 
Controller 
Electrolyzer 5 kW 
Computer Controlled Load 0 - 5kW 
Wind turbines 1.5 kW each 
Solar arrays and trackers 1.0 kW each 
Fuel cell 2 kW PEM 
Hydrogen Storage 150 psi 
Hydrogen Dispensing 
Electricity 
Hydrogen
2 kW PEM Fuel Cell 
Two 1.5 kW Wind Turbines 
Two 1 kW Solar Arrays 
Hydrogen Generator 
Planned Hydrogen Fuel Cell Vehicle 
Hydrogen Refueling Station 
Hydrogen 
Storage 
Tank 
Components of DRI renewable hydrogen, fuel cell test facility
Renewable Hydrogen Energy Research System at DRI
Wind turbines 
1.5 kW each 
PV arrays 
1.0 kW each 
Wind and Solar at DRI Northern Nevada Science Center
Fuel cell system 
and inverter 
Switch 
Out 
Water recycling 
Condenser 
KOTZ 
Radio 
Transmitter 
Three 
miles 
11-MW Diesel 
Power Plant 
Proportional 
Power 
KEA Wind Farm (650 kWp) 
Village of Kotzebue 
Wind, hydrogen, fuel cell power for KOTZ Radio Transmitter 
One of two design options in Kotzebue, AK 
DRI Project 
addition 
Diesel-to-hydrogen 
reformer 
Diesel fuel
PEM fuel cell systems 
and inverters 
Switch 
Out 
Three 
miles 
11-MW Diesel 
Power Plant 
Wind 
Power 
KEA Wind Farm (650 kWp) 
Village of Kotzebue 
Wind, hydrogen, fuel cell power system for Kotzebue, Alaska 
Three 
miles 
Hydrogen transmission line 
250-psig, 1/2” Dia. 
Switch 
Out 
100% penetration wind turbine modifications 
DRI Project 
addition 
Excess 
Wind 
Power 
Water storage 
Hydrogen storage 
Diesel-to-hydrogen 
reformer 
Diesel fuel
Anchorage 
Fairbanks 
Nome 
Kotzebue 
Wales 
Kivalina 
Deering 
St. George 
Seward 
Juneau 
St. Paul 
Kotzebue, Alaska wind turbine site 
650 kW of 
wind power 
in 10 wind 
turbines
Market entry opportunities for fuel cells 
- Find the beginning, start there - 
Unit power cost vs. unit size 
Two-cycle scooter 
and small application 
0.01 
Portable diesel 
generator replacements 
(Large) 
PEMFCs 
Today 
(Small) 
Residential fuel cell 
battery hybrid 
(EPRI MON) 
Residential 
direct power 
production 
Stationary 
utility 
production 
Range-extended 
electric utility vehicle 
Electric 
wheelchair 
Start 
here 
Finish 
here 
Less Difficult (cost tolerant market) 
Unit power cost ($/kW) 
Unit size (kW) 
Less Difficult (smaller units)
DRI-Nevada Electric Vehicle and Fuel Cell Research Platform 
Manufacturer: Coval Partners Sponsor: Nevada State Energy Office
DRI Hydrogen Fuel Cell Powered Electric Scooter 
Hydride fuel tanks
Scooter fuel cell power system components 
PEM stack and heat exchanger 
Power system control computer 
Supercapacitors and batteries 
Supercapacitors
Charger/Power 
logic control 
Batteries 
Drive 
Recharge Motor 
power 
input 
Battery 
recharge 
power 
On-demand 
traction electric 
power 
Traction 
electric 
power 
Battery electric vehicle 
• Can be zero emission vehicle 
•Large amount of battery energy storage 
• Range from energy stored in batteries is limited 
• Tradeoff in traction power needed vs. energy storage 
• Long recharging time 
Hotel 
load 
Low power electric 
High power electric
Refuel 
input 
Hydrogen 
supply 
Fuel cell 
Power logic 
control 
Batteries 
Drive 
Motor 
Fuel to 
cell 
Battery 
recharge 
power 
Battery 
recharge 
power 
On-demand 
traction electric 
power 
Traction 
electric 
power 
Fuel cell vehicle - range extender design 
• Low power fuel cell used to continuously 
recharge batteries 
• Large amount of battery energy storage 
• Range comes from size of hydrogen supply 
• Greater range per mass than batteries 
• Batteries currently cheaper per unit power than fuel 
cells 
• Provide almost all power to motor 
• Short refueling time - a few minutes for hydrogen 
refueling, compared to several hours for batteries. 
Hotel 
load 
Gas line 
Low power electric 
High power electric
Refuel input 
Hydrogen supply 
Fuel cell 
Power logic control 
Battery or supercapacitor 
Drive Motor 
Gas line 
Low power electric 
High power electric 
Fuel to cell 
Traction power 
Battery recharge power 
On-demand traction electric power 
Traction electric power 
Fuel cell vehicle - direct fuel cell power design 
• All traction power is produced in fuel cell 
• Little or no battery energy storage (for fuel cell delay) 
• Range comes from size of hydrogen supply 
• Greater range per mass than batteries 
• Rational approach after fuel cell cost competes with batteries on $/kW scale. 
• Short refueling time - a few minutes for hydrogen refueling, compared to several hours for batteries. 
Hotel load

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H2 energy storage presentation to russian acad of sciences oct 99 a

  • 1. Remote Renewable Fuel Cell Systems DOE-Russian Academy of Sciences Workshop on The Science Behind Fuel Cell Technology Moscow, Russia October 12-14, 1999 Glenn D. Rambach Energy and Environmental Engineering Center Desert Research Institute Reno, NV http://www.dri.edu desert research institute University and Community College System of Nevada
  • 2. Glenn Rambach Fuel Cells in Remote Applications Desert Research Institute The science requirements for assuring the implementation of fuel cells in remote applications In Russia In The United States In ROW status of the technology today expected performance and cost evolution
  • 3. • Hydrogen as a utility energy storage medium.  To buffer the intermittency and phase differences of renewables an loads.  Permits full autonomy from a fossil fuel supply infrastructure.  The storage function of hydrogen systems is more complex than, either battery storage systems or fossil fueled fuel cell systems.  Batteries have one power/energy element.  Fossil fuel cell system have two power elements and a simple energy element.  Four separate power or energy elements permit optimization in H2 system.  Models are yet to be developed for optimization of design and control of a hydrogen system.  DRI is developing these models and relating them to current models for similar systems.  To test these and other models, DRI has a complete 5-kW scale research system with wind, solar, fuel cell stack, electrolyzer, storage tank, programmable load, computer control and data acquisition system. Approach/Rationale
  • 4. Intermittent renewable electricity Liquid fossil fuel Reformer and purifier Electrolyzer Hydrogen Storage Fuel cell PEM SOFC PAFC MCFC AFC Local grid Remote load Fuel Cell Utility Power Systems Configuration options Delivered Hydrogen - OR - - OR - Hydrogen Electrical power
  • 5. Wind, hydrogen, fuel cell isolated power system Cogen heat
  • 6. • Wind turbine • Solar PV • Micro-hydro • Low-q water turbine • Wind • Sunlight • Water flow Power logic controller • Community • Mine • Military post • Autonomous device • Hydrogen-fuel cell • Hydrogen-ICE gen • Halogen fuel cell • Zn-Air fuel cell • Zn-FeCN fuel cell • Flywheel • Compressed air • Pumped hydro • Battery • Grid Nature Customer Source, process, storage and load options Energy Storage time dependant source time dependant load
  • 7. • Wind turbine • Solar PV • Low-q water turbine • Wind • Sunlight • Water flow Power logic controller • Community • Mine • Military post • Autonomous device Source, process, storage and load options - How to use them - • m Hydro Characterize complex source/load profiles Create and use algorithm to design optimum system based on current technology and source/load profiles Create and use algorithm to operate system to provide least costly electricity to customer • Hydrogen-fuel cell • Hydrogen-ICE gen • Halogen fuel cell • Zn-Air fuel cell • Zn-FeCN fuel cell • Flywheel • Compressed air • Pumped hydro • Battery • Grid Nature Customer
  • 8. Es = f(Qmax, Pload-avg) DEs = f(hf/c, vehicles) Ps = f(Costvessel, site space) Power logic controller Compressor (if needed) Hydrogen storage Fuel cell Cogenerated heat Intermittent load Intermittent, renewable source Design criteria for remote hydrogen fuel cell utility power system HC = f(hf/c, DCf/c) Pf/c = f(Pload-peak, Eelec. Stor) QC = f(QEH2) PC-out = f(Ps) PC-in = f(PEH2-Out)   PRen = f(Pload-peak, hf/c, hEH2, hComp, CFRen, P(t)Ren, CostRen ) P(t)load = f(COE(t), User) PEH2 = f(Pload-peak, PRen) PEH2-out = f(CostEH2 , TypeEH2) CostPLC = f(PThru-peak) Customer Nature Electrolyzer
  • 9. DRI residential scale, renewable hydrogen, fuel cell test facility and refuel station Computer and Power Logic Controller Electrolyzer 5 kW Computer Controlled Load 0 - 5kW Wind turbines 1.5 kW each Solar arrays and trackers 1.0 kW each Fuel cell 2 kW PEM Hydrogen Storage 250 psi Hydrogen Dispensing Electricity Hydrogen
  • 10. PE = PR = (1 - CfR) PlAV CfR hE hFC hC PE = Electrolyzer rated power PR = Renewable peak capacity PlAV = Average load power Cf = Capacity factor h = Efficiency (<1) FC = Fuel cell system C = Compressor Relationship of load, capacity factor, efficiencies to the power of renewable and electrolyzer
  • 11. Effects of renewable capacity factor, electrolyzer efficiency and fuel cell system efficiency on renewable power and electrolyzer power needed Load average is 100kW hE = Electrolyzer efficiency hFC = Fuel cell power system efficiency .70 .65 .70 .75 .70 .75 .40 .54 .40 .55 .55 .40 hFC hE
  • 12. Effects of renewable capacity factor and turn-around efficiency on renewable power and electrolyzer power needed Load average is 100kW .30 .25 .40 .35 .45 .50 .60 .70 hTurn-around
  • 13. DRI residential scale, renewable hydrogen, fuel cell test facility and refuel station Computer and Power Logic Controller Electrolyzer 5 kW Computer Controlled Load 0 - 5kW Wind turbines 1.5 kW each Solar arrays and trackers 1.0 kW each Fuel cell 2 kW PEM Hydrogen Storage 150 psi Hydrogen Dispensing Electricity Hydrogen
  • 14. 2 kW PEM Fuel Cell Two 1.5 kW Wind Turbines Two 1 kW Solar Arrays Hydrogen Generator Planned Hydrogen Fuel Cell Vehicle Hydrogen Refueling Station Hydrogen Storage Tank Components of DRI renewable hydrogen, fuel cell test facility
  • 15. Renewable Hydrogen Energy Research System at DRI
  • 16. Wind turbines 1.5 kW each PV arrays 1.0 kW each Wind and Solar at DRI Northern Nevada Science Center
  • 17. Fuel cell system and inverter Switch Out Water recycling Condenser KOTZ Radio Transmitter Three miles 11-MW Diesel Power Plant Proportional Power KEA Wind Farm (650 kWp) Village of Kotzebue Wind, hydrogen, fuel cell power for KOTZ Radio Transmitter One of two design options in Kotzebue, AK DRI Project addition Diesel-to-hydrogen reformer Diesel fuel
  • 18. PEM fuel cell systems and inverters Switch Out Three miles 11-MW Diesel Power Plant Wind Power KEA Wind Farm (650 kWp) Village of Kotzebue Wind, hydrogen, fuel cell power system for Kotzebue, Alaska Three miles Hydrogen transmission line 250-psig, 1/2” Dia. Switch Out 100% penetration wind turbine modifications DRI Project addition Excess Wind Power Water storage Hydrogen storage Diesel-to-hydrogen reformer Diesel fuel
  • 19. Anchorage Fairbanks Nome Kotzebue Wales Kivalina Deering St. George Seward Juneau St. Paul Kotzebue, Alaska wind turbine site 650 kW of wind power in 10 wind turbines
  • 20. Market entry opportunities for fuel cells - Find the beginning, start there - Unit power cost vs. unit size Two-cycle scooter and small application 0.01 Portable diesel generator replacements (Large) PEMFCs Today (Small) Residential fuel cell battery hybrid (EPRI MON) Residential direct power production Stationary utility production Range-extended electric utility vehicle Electric wheelchair Start here Finish here Less Difficult (cost tolerant market) Unit power cost ($/kW) Unit size (kW) Less Difficult (smaller units)
  • 21. DRI-Nevada Electric Vehicle and Fuel Cell Research Platform Manufacturer: Coval Partners Sponsor: Nevada State Energy Office
  • 22. DRI Hydrogen Fuel Cell Powered Electric Scooter Hydride fuel tanks
  • 23. Scooter fuel cell power system components PEM stack and heat exchanger Power system control computer Supercapacitors and batteries Supercapacitors
  • 24. Charger/Power logic control Batteries Drive Recharge Motor power input Battery recharge power On-demand traction electric power Traction electric power Battery electric vehicle • Can be zero emission vehicle •Large amount of battery energy storage • Range from energy stored in batteries is limited • Tradeoff in traction power needed vs. energy storage • Long recharging time Hotel load Low power electric High power electric
  • 25. Refuel input Hydrogen supply Fuel cell Power logic control Batteries Drive Motor Fuel to cell Battery recharge power Battery recharge power On-demand traction electric power Traction electric power Fuel cell vehicle - range extender design • Low power fuel cell used to continuously recharge batteries • Large amount of battery energy storage • Range comes from size of hydrogen supply • Greater range per mass than batteries • Batteries currently cheaper per unit power than fuel cells • Provide almost all power to motor • Short refueling time - a few minutes for hydrogen refueling, compared to several hours for batteries. Hotel load Gas line Low power electric High power electric
  • 26. Refuel input Hydrogen supply Fuel cell Power logic control Battery or supercapacitor Drive Motor Gas line Low power electric High power electric Fuel to cell Traction power Battery recharge power On-demand traction electric power Traction electric power Fuel cell vehicle - direct fuel cell power design • All traction power is produced in fuel cell • Little or no battery energy storage (for fuel cell delay) • Range comes from size of hydrogen supply • Greater range per mass than batteries • Rational approach after fuel cell cost competes with batteries on $/kW scale. • Short refueling time - a few minutes for hydrogen refueling, compared to several hours for batteries. Hotel load