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TSSM’S
BHIVARABAI SAWANT COLLEGE OF ENGINEERING AND
RESEARCH , POLYTECHNIC, NARHE,PUNE-41
Department Of Mechanical Engineering
Course : Advancedmanufacturingprocess(22563)
Unit 4 : Fundamental of Computer Aided
Manufacturing (CAM)
( 12 Marks)
C563.1 : Maintain CNC machine to produce components
effectively.
Introduction To CAM
Numerical Control
Application of NC Machine
Advantages of NC Machine
Disadvantages of NC Machine
Problems with Conventional NC
Features of CNC Machine
• Storage of more than one part program
• Various forms of program input
• Program editing at the machine tool
• Fixed cycle and programming subroutines
• Cutter length and size compensation
• Acceleration and deceleration calculations
• Communication interface
• Diagnostics
Advantages of CNC Machine
Disadvantages of CNC Machine
Applications of CNC Machine
• Industries for removing metal
• Industries for fabricating Metals
• Electrical Discharge Machining
• Other Industries where CNC machines are used
Main Components of CNC Machine
CNC will consist of the following basic elements
• Program of instruction
• Machine control unit
• Machine tool
Program of instruction
• The part program is called as program of instruction.
• It is prepared by the part programmer.
• It is the detail step-by-step set of instructions which tells the machine tool what
to do
• The part program is a combination of numbers and letters and is fed to the
controller.
• It is generally input to through the keyboard manually.
The Machine Control Unit (MCU)
The MCU consists of the following components and subsystem
1. Central Processing Unit
2. Memory
3. Input/ Output Interface
Central Processing Unit:
• The central processing unit (CPU) is the brain of the MCU
• It manages the other components in the MCU based on software contained in
main memory
The CPU can be divided into three sections:
a) Control section
b) Arithmetic-logic unit
c) Immediate access memory
Memory:
a) Primary memory:
b) Secondary memory:
Input / Output Interference
Machine Tool
DIRECT NUMERICAL CONTROL
Components of DNC System
• Central computer
• Bulk memory, which stores the NC part programs
• Telecommunication lines
• Machine tools
• Behind-the-tape-Reader (BTR) System
Fig. DNC machine Fig. Special Machine Control Unit
Function Of DNC
Advantages of DNC
Types of CNC Machines
1. CNC Milling Machine
2. CNC Lathe Machine
3. CNC Router Machine
4. CNC Plasma Cutting Machine
5. CNC Laser Cutting Machine
Classification of CNC Machines
Based on control system characteristics
1. Point – to – Point System
Straight Line System
Contouring System
Fig. Continuous Path Control System
Based on Feedback System
1. Open Loop Control System
2. Closed Loop Control System
Selection Criteria
1. Current Machine Tool Set-up
2. Part Difficult and Complexity
3. Material to be Machined
4. Linear Motion Guide Ways or Box Guide ways
5. Types of CNC control system
6. Cost per part
7. Available Space At Factory
Elements of CNC Machines
Slide ways
Types of Slide ways
1. Hydrostatic Type Slide ways
2. Anti-friction type slide ways
Hydrostatic Type Slide Ways
Anti-friction Type Slide Ways
Re-circulating Ball Screw
Feedback Devices-Transducers
Synchro Resolver
Inductosyn
Feedback Devices- Encoders
Incremental encoders
Fundamental of CAM.ppt
Fundamental of CAM.ppt

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Fundamental of CAM.ppt