Ventilated Rainscreen systems
Module 2_v1 Corium Brick Rainscreen
2019
Learning Concepts
• Problem statement
• System summary
• Comparison to other systems
• Case study
2
3
All the benefits
of Ventilated
Facade
Brick
Aesthetics and
Performance
4
Labour Quality
Complicated Heavy
Learning Concepts
• Problem statement
• System summary
• Comparison to other systems
• Case study
5
Brick Rainscreens
• Brick tiles with profiled design
• Interlocking profiled trays
• Lime Based Mortar
CORIUM Brick Cladding System
installation
8
CORIUM Brick System
vs.
Conventional Brick Veneer
Conventional CORIUM
Weight 40 lbs psf 14 lbs psf
Relieving angles Every floor above second N/A
Lentils Over every opening in the wall N/A
Framing loads L/720 L/360
Foundations Additional for brick weight N/A
Weep holes Yes N/A
Cavity 4 – 6 Inches 1 ½ - 2”
Continuous insulation *Yes Yes
Back up / Substructure Choices
10
2018 Confidential 11
Looking for detail with Corium, 4-6” of rockwool outside structure and slab
Learning Concepts
• Problem statement
• System summary
• Comparison to other systems
• Case study
12
Confidential
13
Other systems: What matters to you?
Corium Precast Brick
Design
Freedom
Detailing
Durability
Thermal
performance /
investment
Price range
Speed (close in
building)
Environment
Confidential
14
Performance and Detailing
Corium Precast Brick
Continuous
Insulation to Code**
Loading of Slab
Use of Slab area
Penetrations of Air
Vapour Barrier
(4-6” of Rockwool for R18+)
**R value of walls is not only way to meet performance requirements of code
Current Building Envelope Issues impacting choice
While in the past building envelope conventions allowed standard details of traditional brick and precast, newer
standards across Canada, and those that will be coming soon, make it more and more difficult. Thin cladding outside
all exterior insulation cavity lend themselves more easily to these performance standards.
• Insulation between studs not satisfactory any more.
• Continuous AVB outside structure key to performance.
• Brick impact:
• Many ties piercing AVB,
• possibly thermal bridges.
• Installation quality key to satisfactory performance.
• Brick ledges are very deep, and thermal bridges (is there a tested thermally broken brick ledge?)
• Precast:
• Thick insulation requirements make sandwich panels either impossible or expensive, taking up floor slab space (are they possible?)
• Thermally broken cladding insulation cavities of 4-6” standard for thinner lighter weight cladding for 10 years, modelled by
experts and installed across the country.
15
Make less wordy – pictures?
Brick veneer wall
assembly
Continuous Insulation
Thermal Bridges, Very
large lintels, or take up
Slab Space
17
Corium
1. Brick (half weight)
2. Lime Mortar (much less)
3. Water (much much less)
4. Rails
5. Rainscreen assembly
6. Fasteners
7. Labour can be a variety
of skilled trades
Traditional Brick
1. Brick
2. Cementous Mortar (much
more)
3. Water (much much more)
4. Lintels
5. Tieback to floor slabs
6. Sealants and backing rods
7. Brick ties
8. Vent inserts
9. Reinforced structural wall
and assembly
10. Mortar block
11. Labour restricted to
bricklayers
Weight 14 lb / sq ft Weight 40 lb / sq ft
Brick veneer wall
assembly
Continuous Insulation
Thermal Bridges, Very large lintels, or take up Slab Space Fero Master Catalog
(how do continuous insulation?)
20
Source: OBEC PTE Spring 2019 Blok-Lok Ad
What’s wrong
• Number of ties
• Penetrations of AVB
• Thermal bridges if not this tie
• Thickness of insulation ie
code compliance
• Dependence on excellent
installation
21
Building envelope concerns conventional systems
Thermal bridges
• Windows and doors
• Ties
• Ledges
Continuous insulation
Air and water barriers
2018 Confidential 22
SB-12 OBC
• Toronto area
• R value min 18
• Continuous Insulation
How do you do it?
Hi – rise – lintels?
Units (mm) Brick Corium
Brick 92 49
Gap 25 25
Subtotal 117 74 43
Insulation 50 100
167 174 7
Learning Concepts
• Problem statement
• System summary
• Comparison to other systems
• Case study
23
Brick on precast_v1.0
2018 24
Environment
2018 Confidential 25
New Street, Boston MA
ProHealth Care
Waukesha WI
Clipper Ship Wharf, Boston MA
City Park West, London
Actions
• Sticky brick – Kris
• Patrick Roppel’s links
• Brick on precast
• Real brick
• Glazing? Colours listed?
• Looking for detail with Corium, 4-6” of rockwool outside structure and slab
• What would my friend in Nova Scotia say?
30

Fsi module 2 v2 reorganized corium

  • 1.
    Ventilated Rainscreen systems Module2_v1 Corium Brick Rainscreen 2019
  • 2.
    Learning Concepts • Problemstatement • System summary • Comparison to other systems • Case study 2
  • 3.
    3 All the benefits ofVentilated Facade Brick Aesthetics and Performance
  • 4.
  • 5.
    Learning Concepts • Problemstatement • System summary • Comparison to other systems • Case study 5
  • 6.
  • 7.
    • Brick tileswith profiled design • Interlocking profiled trays • Lime Based Mortar CORIUM Brick Cladding System
  • 8.
  • 9.
    CORIUM Brick System vs. ConventionalBrick Veneer Conventional CORIUM Weight 40 lbs psf 14 lbs psf Relieving angles Every floor above second N/A Lentils Over every opening in the wall N/A Framing loads L/720 L/360 Foundations Additional for brick weight N/A Weep holes Yes N/A Cavity 4 – 6 Inches 1 ½ - 2” Continuous insulation *Yes Yes
  • 10.
    Back up /Substructure Choices 10
  • 11.
    2018 Confidential 11 Lookingfor detail with Corium, 4-6” of rockwool outside structure and slab
  • 12.
    Learning Concepts • Problemstatement • System summary • Comparison to other systems • Case study 12
  • 13.
    Confidential 13 Other systems: Whatmatters to you? Corium Precast Brick Design Freedom Detailing Durability Thermal performance / investment Price range Speed (close in building) Environment
  • 14.
    Confidential 14 Performance and Detailing CoriumPrecast Brick Continuous Insulation to Code** Loading of Slab Use of Slab area Penetrations of Air Vapour Barrier (4-6” of Rockwool for R18+) **R value of walls is not only way to meet performance requirements of code
  • 15.
    Current Building EnvelopeIssues impacting choice While in the past building envelope conventions allowed standard details of traditional brick and precast, newer standards across Canada, and those that will be coming soon, make it more and more difficult. Thin cladding outside all exterior insulation cavity lend themselves more easily to these performance standards. • Insulation between studs not satisfactory any more. • Continuous AVB outside structure key to performance. • Brick impact: • Many ties piercing AVB, • possibly thermal bridges. • Installation quality key to satisfactory performance. • Brick ledges are very deep, and thermal bridges (is there a tested thermally broken brick ledge?) • Precast: • Thick insulation requirements make sandwich panels either impossible or expensive, taking up floor slab space (are they possible?) • Thermally broken cladding insulation cavities of 4-6” standard for thinner lighter weight cladding for 10 years, modelled by experts and installed across the country. 15 Make less wordy – pictures?
  • 16.
    Brick veneer wall assembly ContinuousInsulation Thermal Bridges, Very large lintels, or take up Slab Space
  • 17.
    17 Corium 1. Brick (halfweight) 2. Lime Mortar (much less) 3. Water (much much less) 4. Rails 5. Rainscreen assembly 6. Fasteners 7. Labour can be a variety of skilled trades Traditional Brick 1. Brick 2. Cementous Mortar (much more) 3. Water (much much more) 4. Lintels 5. Tieback to floor slabs 6. Sealants and backing rods 7. Brick ties 8. Vent inserts 9. Reinforced structural wall and assembly 10. Mortar block 11. Labour restricted to bricklayers Weight 14 lb / sq ft Weight 40 lb / sq ft
  • 18.
  • 19.
    Continuous Insulation Thermal Bridges,Very large lintels, or take up Slab Space Fero Master Catalog (how do continuous insulation?)
  • 20.
    20 Source: OBEC PTESpring 2019 Blok-Lok Ad What’s wrong • Number of ties • Penetrations of AVB • Thermal bridges if not this tie • Thickness of insulation ie code compliance • Dependence on excellent installation
  • 21.
    21 Building envelope concernsconventional systems Thermal bridges • Windows and doors • Ties • Ledges Continuous insulation Air and water barriers
  • 22.
    2018 Confidential 22 SB-12OBC • Toronto area • R value min 18 • Continuous Insulation How do you do it? Hi – rise – lintels? Units (mm) Brick Corium Brick 92 49 Gap 25 25 Subtotal 117 74 43 Insulation 50 100 167 174 7
  • 23.
    Learning Concepts • Problemstatement • System summary • Comparison to other systems • Case study 23
  • 24.
  • 25.
  • 26.
  • 27.
  • 28.
  • 29.
  • 30.
    Actions • Sticky brick– Kris • Patrick Roppel’s links • Brick on precast • Real brick • Glazing? Colours listed? • Looking for detail with Corium, 4-6” of rockwool outside structure and slab • What would my friend in Nova Scotia say? 30