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Thermal Bridging of Masonry Veneer 
Claddings and Energy Code Compliance 
! Graham Finch, MASc, P.Eng 
Mike Wilson, MEng, P.Eng 
James Higgins, Dipl.T 
RDH Building Engineering Ltd. 
Vancouver, BC 
June 3, 2013 – 12th Canadian Masonry Conference – Vancouver, BC
Presentation Outline 
! Energy Code Requirements within 
Canada for the Thermal Performance 
of Masonry Walls 
! Effective R-value Thermal Modeling of 
Various Common Masonry Tie 
Configurations 
! Impact of Masonry Shelf Angle 
Supports 
! Comparison of Masonry Veneer to 
Other Cladding Systems
Why Care about Masonry Thermal Bridging? 
! Building and Energy codes within Canada 
require the effective thermal performance 
(R-values) of building enclosure 
assemblies to meet minimum standards 
! Nominal R-values = Rated R-values of 
insulation which do not include impacts of 
how they are installed 
! For example R-20 batt insulation 
! Effective R-values include impacts of 
insulation installation and thermal bridges 
! For example nominal R-20 batts within 
steel studs becoming ~R-9 effective, or in 
wood studs ~R-15 effective 
! Masonry ties and shelf angles are thermal 
bridges that reduce effective R-values 
significantly (even though a small area)
Examples of Thermal Bridging 
! Thermal bridging occurs when a conductive 
material (e.g. aluminum, steel, concrete, 
wood etc.) provides a path for heat to flow 
around insulation 
! The bypassing “bridging” of the less 
conductive material significantly reduces its 
effectiveness as an insulator 
! Examples: 
! Wood framing (studs, plates) in insulated wall 
! Steel framing in insulated wall 
! Concrete slab edge (balcony, exposed slab 
edge) through a wall 
! Masonry ties and other methods to attach 
cladding through exterior insulation 
! Masonry shelf angles and other methods to 
support masonry walls
Overview: Canadian Energy Codes 
! Part 9 (small buildings) 
! National Building Code of Canada (NBC), 2010 
! New energy provisions within 2012 update to Section 9.36 
! Provinces adopt the NBC with modifications 
! City of Vancouver (VBBL) is adoption of BCBC 
! Compliance is generally prescriptive (R-value tables) 
! Part 3 (large buildings) 
! NBC and Provincial codes reference both: 
! National Energy Code for Buildings (NECB), 2011 – previously 
the MNECB 1997 
! ASHRAE Standard 90.1 (Energy Code for Buildings Except Low- 
Rise Residential) 
! Compliance path options (prescriptive, trade-off, modeling)
Prescriptive Energy Code Requirements for Walls in Canada 
Climate 
Zone 
Wall 
– 
Above 
Grade: 
Minimum 
R-­‐value 
(IP) 
8 
31.0 
7 
27.0 
6 
23.0 
5 
20.4 
4 
18.0 
ASHRAE 90.1-2010 – 
Residential Building 
NECB 2011 
Climate 
Zone 
Wall 
(Mass, 
Wood, 
Steel): 
Min 
R-­‐value 
8 
19.2, 
27.8, 
27.0 
7A/7B 
14.1, 
19.6, 
23.8 
6 
12.5, 
19.6, 
15.6 
5 
11.1, 
19.6, 
15.6 
*7A/7B combined in 
ASHRAE 90.1 
No climate zone 4 in 
ASHRAE 90.1 – 
bumped to zone 5
Thermal Analysis of Effective R-values 
! Effective R-values of Building Enclosure 
Assemblies can be determined by: 
! Hand methods – simple wood frame walls, not 
suitable for brick ties 
! Laboratory (Guarded hot-box testing) – good for 
confirmation, expensive and not efficient for 
multiple configurations 
! Two-dimensional finite element thermal 
modeling – not accurate for modeling discrete 
or intermittent elements such as brick ties or 
fasteners 
! Three-dimensional finite element thermal 
modeling – most accurate and cost effective. 
Calibrated with laboratory testing to improve 
accuracy. 
! Heat3 (Blocon) – 3D finite element software 
used for this analysis
Modeling the Thermal Impact of Masonry Ties 
! Modeling performed to look at effective 
R-values of alternate ties 
! Over different back-up wall 
configurations 
! Cast-in place concrete (6” thick) 
! Steel Stud framing (3 5/8” uninsulated) 
! Wood framing (2x4 insulated) 
! With Alternate masonry ties and varying 
depths of exterior insulation (0-6”) 
! 2” x 16 gauge L-brick ties in galvanized 
and stainless steel (holes and no holes) 
! 2” x 16 gauge side mounted to stud 
! Basalt fiber tie (concrete backup)
Results – Masonry Ties over 6” Concrete Wall Backup
Results – Masonry Ties Attached to Steel Stud Backup
Results – Masonry Ties Attached to Wood Frame Backup
Summary of Results 
! Masonry ties occupy 0.04% of the walls surface area 
! Effective reduction of exterior insulation is between 
5-30% for typical insulation depths 
! Must be accounted for in energy calculations 
! Punched holes help (difference of up to 6% insulation 
reduction for galvanized, 4% stainless steel) 
! Stainless steel ties offer less than half the thermal 
reduction as galvanized ties 
! Basalt fiber ties very low reductions ~1% 
! Shelf angle support impact covered in detail within 
separate presentation by Mike Wilson
Results – Impact of Shelf Angle Support 
Include here or with Mikes?
How Does Masonry Stack Up vs Other Cladding Supports?
Masonry Veneer vs Other Cladding Support Strategies 
Good Bad Ugly
Conclusions 
! Thermal bridging through masonry veneer ties is 
important – and needs to be accounted for in energy 
calculations 
! Reduction of exterior insulation R-value ranges from 5% up to 
30% depending on stainless vs galvanized and punched holes 
! Shelf angle supports can have reductions in the 45-55% range 
if not de-bridged 
! Masonry veneer has the potential to be one of the most 
thermally efficient cladding attachment strategies on 
market (stainless steel and de-bridged shelf angles) 
! Can result in thinner walls (allow for thickness of masonry) – 
most code requirements can be met with 3-6” of exterior 
insulation
Questions 
! Graham Finch – gfinch@rdhbe.com

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Thermal Bridging of Masonry Veneer Claddings and Energy Code Compliance

  • 1. Thermal Bridging of Masonry Veneer Claddings and Energy Code Compliance ! Graham Finch, MASc, P.Eng Mike Wilson, MEng, P.Eng James Higgins, Dipl.T RDH Building Engineering Ltd. Vancouver, BC June 3, 2013 – 12th Canadian Masonry Conference – Vancouver, BC
  • 2. Presentation Outline ! Energy Code Requirements within Canada for the Thermal Performance of Masonry Walls ! Effective R-value Thermal Modeling of Various Common Masonry Tie Configurations ! Impact of Masonry Shelf Angle Supports ! Comparison of Masonry Veneer to Other Cladding Systems
  • 3. Why Care about Masonry Thermal Bridging? ! Building and Energy codes within Canada require the effective thermal performance (R-values) of building enclosure assemblies to meet minimum standards ! Nominal R-values = Rated R-values of insulation which do not include impacts of how they are installed ! For example R-20 batt insulation ! Effective R-values include impacts of insulation installation and thermal bridges ! For example nominal R-20 batts within steel studs becoming ~R-9 effective, or in wood studs ~R-15 effective ! Masonry ties and shelf angles are thermal bridges that reduce effective R-values significantly (even though a small area)
  • 4. Examples of Thermal Bridging ! Thermal bridging occurs when a conductive material (e.g. aluminum, steel, concrete, wood etc.) provides a path for heat to flow around insulation ! The bypassing “bridging” of the less conductive material significantly reduces its effectiveness as an insulator ! Examples: ! Wood framing (studs, plates) in insulated wall ! Steel framing in insulated wall ! Concrete slab edge (balcony, exposed slab edge) through a wall ! Masonry ties and other methods to attach cladding through exterior insulation ! Masonry shelf angles and other methods to support masonry walls
  • 5. Overview: Canadian Energy Codes ! Part 9 (small buildings) ! National Building Code of Canada (NBC), 2010 ! New energy provisions within 2012 update to Section 9.36 ! Provinces adopt the NBC with modifications ! City of Vancouver (VBBL) is adoption of BCBC ! Compliance is generally prescriptive (R-value tables) ! Part 3 (large buildings) ! NBC and Provincial codes reference both: ! National Energy Code for Buildings (NECB), 2011 – previously the MNECB 1997 ! ASHRAE Standard 90.1 (Energy Code for Buildings Except Low- Rise Residential) ! Compliance path options (prescriptive, trade-off, modeling)
  • 6. Prescriptive Energy Code Requirements for Walls in Canada Climate Zone Wall – Above Grade: Minimum R-­‐value (IP) 8 31.0 7 27.0 6 23.0 5 20.4 4 18.0 ASHRAE 90.1-2010 – Residential Building NECB 2011 Climate Zone Wall (Mass, Wood, Steel): Min R-­‐value 8 19.2, 27.8, 27.0 7A/7B 14.1, 19.6, 23.8 6 12.5, 19.6, 15.6 5 11.1, 19.6, 15.6 *7A/7B combined in ASHRAE 90.1 No climate zone 4 in ASHRAE 90.1 – bumped to zone 5
  • 7. Thermal Analysis of Effective R-values ! Effective R-values of Building Enclosure Assemblies can be determined by: ! Hand methods – simple wood frame walls, not suitable for brick ties ! Laboratory (Guarded hot-box testing) – good for confirmation, expensive and not efficient for multiple configurations ! Two-dimensional finite element thermal modeling – not accurate for modeling discrete or intermittent elements such as brick ties or fasteners ! Three-dimensional finite element thermal modeling – most accurate and cost effective. Calibrated with laboratory testing to improve accuracy. ! Heat3 (Blocon) – 3D finite element software used for this analysis
  • 8. Modeling the Thermal Impact of Masonry Ties ! Modeling performed to look at effective R-values of alternate ties ! Over different back-up wall configurations ! Cast-in place concrete (6” thick) ! Steel Stud framing (3 5/8” uninsulated) ! Wood framing (2x4 insulated) ! With Alternate masonry ties and varying depths of exterior insulation (0-6”) ! 2” x 16 gauge L-brick ties in galvanized and stainless steel (holes and no holes) ! 2” x 16 gauge side mounted to stud ! Basalt fiber tie (concrete backup)
  • 9. Results – Masonry Ties over 6” Concrete Wall Backup
  • 10. Results – Masonry Ties Attached to Steel Stud Backup
  • 11. Results – Masonry Ties Attached to Wood Frame Backup
  • 12. Summary of Results ! Masonry ties occupy 0.04% of the walls surface area ! Effective reduction of exterior insulation is between 5-30% for typical insulation depths ! Must be accounted for in energy calculations ! Punched holes help (difference of up to 6% insulation reduction for galvanized, 4% stainless steel) ! Stainless steel ties offer less than half the thermal reduction as galvanized ties ! Basalt fiber ties very low reductions ~1% ! Shelf angle support impact covered in detail within separate presentation by Mike Wilson
  • 13. Results – Impact of Shelf Angle Support Include here or with Mikes?
  • 14. How Does Masonry Stack Up vs Other Cladding Supports?
  • 15. Masonry Veneer vs Other Cladding Support Strategies Good Bad Ugly
  • 16. Conclusions ! Thermal bridging through masonry veneer ties is important – and needs to be accounted for in energy calculations ! Reduction of exterior insulation R-value ranges from 5% up to 30% depending on stainless vs galvanized and punched holes ! Shelf angle supports can have reductions in the 45-55% range if not de-bridged ! Masonry veneer has the potential to be one of the most thermally efficient cladding attachment strategies on market (stainless steel and de-bridged shelf angles) ! Can result in thinner walls (allow for thickness of masonry) – most code requirements can be met with 3-6” of exterior insulation
  • 17. Questions ! Graham Finch – gfinch@rdhbe.com