Minor project of clay Brick Industry.

1. WELCOME TO
BRICK
INDUSTRY
• Marketing of the bricks is mainly the mediators like
contractors,Mason etc..
• Bricks are the uses in construction houses and
buildings so the bricks are the
• Bricks are made with claw or hallow but present some
companies are plastic used to produce bricks

3. 1. Soil
2. Ash
3. Rice husk
4. Lime
5. Silica
6. Water

4. MANUFACTURING OF
BRICKS
 Preparation of clay
 Moulding of bricks
 Drying of bricks
 Burning of bricks

6. MOULDING
Hand moulding Machine moulding
 The clay is placed in the machine
known as machine moulding. It is
cut to bricks by using steel wire.
 When moulding is done with hands
known as hand moulding. A
rectangular wooden or plastic mould
is use to made a brick.

7. DRYING OF BRICKS
It is essential before burning of bricks
because wet brick contains 7 to 30%
moisture so in this method bricks are
allowed to dry upto moisture content of 5
to 7%.Drying of bricks time period is 48
hrs.

8. BURNING OF
BRICKS
It is very important operation to make the bricks
hard, durable and dence etc.
When temperature during the burning reaches
650c then water is start to removed but the
burning process is not compeleted at this stage.
The final temperature will be for proper burning of
brick 1100c.

9. BURNING OF
BRICKS
Clamp
These are the
temporary structures
used for the burning of
bricks on a small
quantity to fill the
local demand
Kiln
These are permanent
structures designed
more scientifically to
burn the bricks on
large quantity

10. KILNS
Intermittent kiln
In this kilns the operation
of burning of bricks is not
continuous.
Stages are loading, firing,
cooling and unloading
Continuous kiln
In this kiln the operation
of burning of bricks are
continuous. So loading,
preheating, burning,
cooling and unloading are
carried out continuously.

11. PRODUCTION COST OF
BRICK MANUFACTURING
BUSINESS
1. Raw materials:Depending on the kind of brick
manufacturing that you have expertise in, sourcing the right kind
of raw materials is very important. Ratios in mixing is a crucial
factor that can directly affect the cost and subsequently the profit
margins of brick business
2. Land cost:A minimum of one-acre land with no proximity to
city centres or residential areas is very important. A Big rivers,
ponds, tanks, lakes and rice mills within a 10km radius can help
get soil and ricehusk quota if you plan to make soil bricks (red
bricks)

12. PRODUCTION COST OF
BRICK MANUFACTURING
BUSINESS
3.Labour cost:Brick making requires intensive labour to work in
a dusty environment for long hours. Providing the right incentives
and employing good labourers can be a significant factor in the cost of
making bricks.
4.Machinery cost:This is the main cost of the business. It is
crucial to also have a good maintenance contract in place as these
machines need fine-tuning. For the first time, entrepreneurs invest in
rotary type hydraulic machines, which are cost-effective and
productive.

13. INVESTMENT OF
BRICK INDUSTRY
Total investment
1. Land lease
2. Machinary like tractors, trailer,
blade, iron wheels, etc all are
fixed investment 20,00,000
3. Soil to stock 800 per trip. That
trip stock to tank carry charge
400 per trip. So total 1200 per
trip. Tank once 18 trips of clay
used so whole year 10 times a
tanks of bricks produced. So
total 180trips of soil used.
Per annum investment
₹30, 000 per annum
₹2, 00,000 per annum
₹46, 000 (180×1200)

14. 4. Rice husk ton 2500 to 2800
5. Tank construction cost is
1,50,000 fixed cost
6. Industrial ash or husk ash
ton cost 1900 to 2000.so 10
tons of ash is used for per
annum in 10 tanks
7. Coconut husk ton cost is
1000 to 1300.So 10 tons of
husk
8. Paddy dust one trip(3 tons)
5000
9. Bore well 75,000(fixed
investment)
10. Current bills
₹ 25,000 per annum 10 tons
used.
₹ 15,000 per annum(10years
depreciation)
₹ 20,000 per annu
₹ 12, 000 per annum
₹ 18,000 per annum
₹ 15,000 per annum (5 years
depreciation)
₹ 25,000 per annum

15. 11. Fuel cost (land leveling,
clay grained) own tractors so,
clay grained in 10 times per
annum. once a grained 2000
fuel used.
12. Transportation of bricks
fuel cost per annum
13. Driver salary, 18000 per
month
14. Wood like plam wood
small piece 1=30rs
15. Bricks burning labour
cost onece 2000 so, 10 times
per annum.
₹ 20,000 per annum
₹ 30,000 per annum
₹ 2,16,000 per annum
₹ 50,000 per annum
₹ 20,000 per annum

16. 16. Bricks clamp or kiln
process labour cost is 1000
bricks per 300
paying.(300000÷1000)
17. Loading and unloading of
bricks labour cost is 1000bricks
to pay 300rs.
18. Moulding of bricks labour
cost is 1000 bricks per 1200rs to
paying.
19. Drying on small clamp of
bricks labour cost 1000 bricks to
pay 200rs.
₹ 90,000 per annum (300×300)
₹ 1,05,000 per annum (350×300)
₹ 3,60,000 per annum
(1200×300)
₹ 60,000 per annum (200×300)

17. INVESTMENT
 Total investment of brick industry is
13,57,000
PROFIT or LOSS
 Total production of bricks per annum is
3,00,000(one tank production of bricks
is 30,000. So 10 tanks produce per
annum so, 30,000×10)
 Sales of bricks is one brick of cost is 5
to 6 rupees. So, average brick cost of
sales is 5.5 rupees.
 Total sales of bricks = 3,00,000×5.5
=16, 50,000
 So, profit of brick industry=total sales
of bricks – total investment
=16, 50,000-13, 57,000=2, 93,000
 So, profit of brick industry in one tank
like small industry profit is 2,93,000
per annum.