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Georgia Tech NASA
Flight Readiness Review
Teleconference
Presented By:
Georgia Tech Team ARES
1
Agenda
2
1. Team Overview (1 Min)
2. Changes Since CDR (1 Min)
3. Educational Outreach (1 Min)
4. Safety (2 Min)
5. Project Budget (2 Min)
6. Launch Vehicle (10 min)
7. AGSE & Flight Systems (13 Min)
8. Questions (15 Min)
3
TEAM OVERVIEW
Project Hermes - FRR
Georgia Tech Team Overview
4
• 29 person team composed of both undergraduate and
graduate students
• Graduate Students: 1
• Undergraduates: 28
• Highly integrated team across several disciplines
Work Breakdown Structure
5
6
CHANGES SINCE FRR
Project Hermes - FRR
Changes since CDR
7
Subsystem Design Change Justification
GPS Bay An independent section was
created within the nosecone
for the GPS, it will be
insulated with aluminum foil
to prevent signal interference.
The GPS transmit signals at
900MHz that pose a risk of
signal interference with other
subsystems.
Avionics Bay New avionics bay
configuration and fastening
method.
Allows for better user
interface and better
accommodation of the
electronics
ATS Design was refined and
finalized with high torque
servo motors and 3D printed
flaps
Allows for lower design
complexity and eliminates
possible points of failure.
Booster Motor selection finalized as
Cesaroni L910
Appropriate mission
performance obtained with
new selection
Recovery Parachute resizing to reduce
ground impact velocity
Total kinetic energy needed
to be reduced due to the
increased mass of the
finalized design
8
EDUCATIONAL OUTREACH
Project Hermes - FRR
• Atlanta Maker’s Faire
• FIRST Lego League
• CEISMC GT
• Frederick Douglass High School
Educational Outreach
9
10
SAFETY
Project Hermes - FRR
11
Risk Assessment & Launch Vehicle
● Hazard Identification
○ What has the potential to become a safety hazard?
● Risk and Hazard Assessment
○ What are the potential consequences of the hazard?
● Risk Control and Mitigation
○ What can be done to mitigate the risk?
● Reviewing Assessments
○ Are the mitigations working?
12
PROJECT BUDGET
Project Hermes - FRR
13
Project Budget Summary
14
LAUNCH VEHICLE
Project Hermes - FRR
15
Launch Vehicle Summary
• Predicted apogee: 5464 ft
• Stability margin: 2.13 calibers
• Motor: Cesaroni L910
• Rail Exit Velocity: 52.5 ft/s
• Max Mach: 0.65
• Total weight: 24.56 lbs
• Dual deployment with 30” and 120 “
16
Booster Section
17
Apogee Targeting System (ATS)
18
Fins
Tip Chord 7 cm or 2.75591 in
Root Chord 19.3 cm or 7.598 in
Thickness 0.318 cm or 0.1252 in
Fin Area 55.23 in^2
Span 13.4 cm or 5.275591 in
Aspect Ratio 0.50392
19
Motor Selection
Cesaroni L910
Cesaroni L910
Diameter 75.00 mm
Length 35.0 cm
Propellant Weight 2.616 kg
Overall Weight 1.270 kg
Average Thrust 907.1 N
Maximum Thrust 1086.1 N
Total Impulse 2,856.1 N-s
Specific Impulse 229 s
Burn Time 3.2 s
20
Avionics Bay
21
Payload Bay
22
Payload Bay – Dimension
23
FEA Thrust Plate
24
Mass Breakdown
Raw Total
9161.95
Total w/ Error Margin (25%)
11452.4375
Total w/o Propellant
10083.4375
25
Thrust-to-Weight Ratio *
Thrust/Weight
Avg. Thrust = 907.1 N
Weight = 11.14 kg * 9.81 m/s2
Thrust-to-Weight Ratio = 8.26
26
Rocket Flight Stability
27
Stability Calculation
28
Parachutes - Specifications *
Explain sizes, recovery harness type, size, length,
And descent rates *
Sizes Main: 120” Drogue: 30”, composed of tubular nylon
Recovery Harness Type Main: Angel Parachute, Drogue: Eliptical Costuem
Length Main: 40’, Drogue 30’
Descent Rates 68.56ft/s, 15.54ft/s
29
Mission Performance – Flight Profile
30
Mission Performance - Drift Profile
31
Launch Vehicle Kinetic Energy
Our total Kinetic Energy at landing is approximately 70.46 ft lbf.
Launch Vehicle Section Weight (lb) Velocity (ft/s) Kinetic Energy (ft-lbf)
Upper Section 6.52 15.54 24.45
Avionics Bay 3.62 15.54 13.57
Booster Section 8.65 15.54 32.44
32
Test Plan Overview
Component Test Verification
Method
Lead Screw with DC motor
actuation
Extension force of flaps test. Quantitative
Analysis
ATS Wind tunnel testing to confirm Cd
simulations.
Quantitative
Analysis
Thrust Plate Bend test and pressure test to
verify rigidity until breaking
point.
Quantitative
Analysis
Payload Bay Payload retention force
measurement test.
Quantitative
Analysis
Avionics Bay Altimeter accuracy and
accelerometer performance test.
Quantitative
Analysis
Recovery System Recovery system ground test fire. Inspection
Fins Fin attachment robustness test
along two axis.
Quantitative
Analysis
Launch Vehicle Assembly Vehicle will be completely
assembled under a time constraint
to verify efficiency and
effectiveness.
Inspection
33
Final Launch Vehicle Product
34
FLIGHT SYSTEMS
Project Hermes - FRR
35
Flight System Responsibilities
Requirement Design Feature to Satisfy
Requirement
Requirement Verification Success Criteria
The vehicle shall not exceed an
apogee of 5,280 feet
Drag from the ATS system Full-scale flight test Apogee within 1% of target
The vehicle will be tracked in real-
time to locate and recover it
GPS module will be used in the
vehicle and base station
Full-scale flight test The vehicle will be located on a
map after it lands for recovery
The data of the vehicle’s flight will
be recorded
Sensors will save data Full-scale flight test The data will be recovered and
readable after flight
36
Flight Systems: Avionics
Part Function
Stratologger SL100 Altimeter - used to receive and record altitude
MMA8452Q Accelerometer - used to receive and record acceleration
mbed LPC 1768 Microcontroller - used to receive sensor data to compute
and control the ATS
Eggfinder TX/RX Module GPS module - used to track the rocket in real time
9V Alkaline Batteries Used to power all Avionics components and ATS
Avionics Components
37
Flight Systems: Avionics
General connection of main components
38
Flight Systems: Avionics
Eagle CAD schematic of main components
39
Flight Systems: Ground Station
Equipment:
❖ Eggfinder TX (Transmitter)
❖ Eggfinder RX (Receiver)
40
Flight Systems: ATS Science
Dynamic drag adjustment by changing the geometry exposed to the
flow to increase the vehicle’s aerodynamic properties.
41
Flight Systems: ATS Power
● 9-volt alkaline batteries will be used to power the ATS
● DC motors will be used to create torque on the air-brake flaps
42
Flight Systems: Testing Overview
Wind Tunnel: Test Cd of flaps against simulation, and ability for solenoids to
withstand the given pressures
Flight Simulation: Forged flight data will be fed to the sensors and the
response efficacy will be analyzed.
Power Consumption: Full charged power supply will be connected to flight
systems to see its maximum lifespan.
43
AUTONOMOUS GROUND SUPPORT EQUIPMENT
Project Hermes - FRR
44
AGSE: Initial Design
• 10 ft. by 2 ft. base
• 2 ft height
• Weight ≈ 35 lbs.
• 3 subsystems
• RPDS: Robotic Payload
Delivery System
• RES: Rocket Erection
System
• MIS: Motor Ignition
System
45
AGSE: RPDS
• Grab payload using gripping
claw
• Arms constructed from
plywood
• Motor mounts 3D printed
(ABS plastic)
• 4 servo motors
46
AGSE: RPDS
• Arm will move payload
into payload bay
• Payload secured by plastic
clips
• Arm will close the
magnetically locking hatch
47
AGSE: RES
• Launch vehicle will
be raised by a
cable and spool
system
• Spool will pull in
steel cable that
runs through the
pulley and eye
hook
• 1 unipolar Stepper
motor
48
AGSE: RES (continued)
49
AGSE: MIS
• Rack and pinion system
inserts electronic match
12 inches into the motor
cavity
• Fixed to the bottom of
the guide rail
• Constructed from MDF
• 1 bipolar stepper motor
50
AGSE: Safety
51
AGSE: Safety
• 4 servo motors for RPDS
• 1 unipolar stepper motor for RES
• 1 bipolar stepper motor for MIS
• 2 LEDS as indicators
• 1 button to start and stop the program
• 1 button to stop RES
• Controlled by Arduino Uno-R3
52
AGSE: Electronics
• System will be
powered by 12V, 6V,
and 24 V batteries
• System can run
continuously for 8 full
runs before 6V must be
changed
AGSE: Power
53
AGSE: Launch Vehicle Interface
54
• Launch Vehicle will rest on
launch vehicle rail via rail
buttons
• Launch vehicle will not slide
down rail because of
stopper placed at on rail
• The payload bay is wide
enough to accommodate
the RPDS’s movements
• RES lifting test
• Can lift easily with no weight applied
• Weights exceed 10 lbs cause bending moment in threaded rod, inhibiting
movement
• Past 30 degrees, weights up to 30 lbs can be moved with stability
• Electronics test
•Pause button works properly
•All functions of various motors have been coded properly
55
AGSE: Test Results
Questions?
Questions
56

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Flight Readiness Review Presentation for Project A.R.E.S.

  • 1. Georgia Tech NASA Flight Readiness Review Teleconference Presented By: Georgia Tech Team ARES 1
  • 2. Agenda 2 1. Team Overview (1 Min) 2. Changes Since CDR (1 Min) 3. Educational Outreach (1 Min) 4. Safety (2 Min) 5. Project Budget (2 Min) 6. Launch Vehicle (10 min) 7. AGSE & Flight Systems (13 Min) 8. Questions (15 Min)
  • 4. Georgia Tech Team Overview 4 • 29 person team composed of both undergraduate and graduate students • Graduate Students: 1 • Undergraduates: 28 • Highly integrated team across several disciplines
  • 7. Changes since CDR 7 Subsystem Design Change Justification GPS Bay An independent section was created within the nosecone for the GPS, it will be insulated with aluminum foil to prevent signal interference. The GPS transmit signals at 900MHz that pose a risk of signal interference with other subsystems. Avionics Bay New avionics bay configuration and fastening method. Allows for better user interface and better accommodation of the electronics ATS Design was refined and finalized with high torque servo motors and 3D printed flaps Allows for lower design complexity and eliminates possible points of failure. Booster Motor selection finalized as Cesaroni L910 Appropriate mission performance obtained with new selection Recovery Parachute resizing to reduce ground impact velocity Total kinetic energy needed to be reduced due to the increased mass of the finalized design
  • 9. • Atlanta Maker’s Faire • FIRST Lego League • CEISMC GT • Frederick Douglass High School Educational Outreach 9
  • 11. 11 Risk Assessment & Launch Vehicle ● Hazard Identification ○ What has the potential to become a safety hazard? ● Risk and Hazard Assessment ○ What are the potential consequences of the hazard? ● Risk Control and Mitigation ○ What can be done to mitigate the risk? ● Reviewing Assessments ○ Are the mitigations working?
  • 15. 15 Launch Vehicle Summary • Predicted apogee: 5464 ft • Stability margin: 2.13 calibers • Motor: Cesaroni L910 • Rail Exit Velocity: 52.5 ft/s • Max Mach: 0.65 • Total weight: 24.56 lbs • Dual deployment with 30” and 120 “
  • 18. 18 Fins Tip Chord 7 cm or 2.75591 in Root Chord 19.3 cm or 7.598 in Thickness 0.318 cm or 0.1252 in Fin Area 55.23 in^2 Span 13.4 cm or 5.275591 in Aspect Ratio 0.50392
  • 19. 19 Motor Selection Cesaroni L910 Cesaroni L910 Diameter 75.00 mm Length 35.0 cm Propellant Weight 2.616 kg Overall Weight 1.270 kg Average Thrust 907.1 N Maximum Thrust 1086.1 N Total Impulse 2,856.1 N-s Specific Impulse 229 s Burn Time 3.2 s
  • 22. 22 Payload Bay – Dimension
  • 24. 24 Mass Breakdown Raw Total 9161.95 Total w/ Error Margin (25%) 11452.4375 Total w/o Propellant 10083.4375
  • 25. 25 Thrust-to-Weight Ratio * Thrust/Weight Avg. Thrust = 907.1 N Weight = 11.14 kg * 9.81 m/s2 Thrust-to-Weight Ratio = 8.26
  • 28. 28 Parachutes - Specifications * Explain sizes, recovery harness type, size, length, And descent rates * Sizes Main: 120” Drogue: 30”, composed of tubular nylon Recovery Harness Type Main: Angel Parachute, Drogue: Eliptical Costuem Length Main: 40’, Drogue 30’ Descent Rates 68.56ft/s, 15.54ft/s
  • 29. 29 Mission Performance – Flight Profile
  • 30. 30 Mission Performance - Drift Profile
  • 31. 31 Launch Vehicle Kinetic Energy Our total Kinetic Energy at landing is approximately 70.46 ft lbf. Launch Vehicle Section Weight (lb) Velocity (ft/s) Kinetic Energy (ft-lbf) Upper Section 6.52 15.54 24.45 Avionics Bay 3.62 15.54 13.57 Booster Section 8.65 15.54 32.44
  • 32. 32 Test Plan Overview Component Test Verification Method Lead Screw with DC motor actuation Extension force of flaps test. Quantitative Analysis ATS Wind tunnel testing to confirm Cd simulations. Quantitative Analysis Thrust Plate Bend test and pressure test to verify rigidity until breaking point. Quantitative Analysis Payload Bay Payload retention force measurement test. Quantitative Analysis Avionics Bay Altimeter accuracy and accelerometer performance test. Quantitative Analysis Recovery System Recovery system ground test fire. Inspection Fins Fin attachment robustness test along two axis. Quantitative Analysis Launch Vehicle Assembly Vehicle will be completely assembled under a time constraint to verify efficiency and effectiveness. Inspection
  • 35. 35 Flight System Responsibilities Requirement Design Feature to Satisfy Requirement Requirement Verification Success Criteria The vehicle shall not exceed an apogee of 5,280 feet Drag from the ATS system Full-scale flight test Apogee within 1% of target The vehicle will be tracked in real- time to locate and recover it GPS module will be used in the vehicle and base station Full-scale flight test The vehicle will be located on a map after it lands for recovery The data of the vehicle’s flight will be recorded Sensors will save data Full-scale flight test The data will be recovered and readable after flight
  • 36. 36 Flight Systems: Avionics Part Function Stratologger SL100 Altimeter - used to receive and record altitude MMA8452Q Accelerometer - used to receive and record acceleration mbed LPC 1768 Microcontroller - used to receive sensor data to compute and control the ATS Eggfinder TX/RX Module GPS module - used to track the rocket in real time 9V Alkaline Batteries Used to power all Avionics components and ATS Avionics Components
  • 37. 37 Flight Systems: Avionics General connection of main components
  • 38. 38 Flight Systems: Avionics Eagle CAD schematic of main components
  • 39. 39 Flight Systems: Ground Station Equipment: ❖ Eggfinder TX (Transmitter) ❖ Eggfinder RX (Receiver)
  • 40. 40 Flight Systems: ATS Science Dynamic drag adjustment by changing the geometry exposed to the flow to increase the vehicle’s aerodynamic properties.
  • 41. 41 Flight Systems: ATS Power ● 9-volt alkaline batteries will be used to power the ATS ● DC motors will be used to create torque on the air-brake flaps
  • 42. 42 Flight Systems: Testing Overview Wind Tunnel: Test Cd of flaps against simulation, and ability for solenoids to withstand the given pressures Flight Simulation: Forged flight data will be fed to the sensors and the response efficacy will be analyzed. Power Consumption: Full charged power supply will be connected to flight systems to see its maximum lifespan.
  • 43. 43 AUTONOMOUS GROUND SUPPORT EQUIPMENT Project Hermes - FRR
  • 44. 44 AGSE: Initial Design • 10 ft. by 2 ft. base • 2 ft height • Weight ≈ 35 lbs. • 3 subsystems • RPDS: Robotic Payload Delivery System • RES: Rocket Erection System • MIS: Motor Ignition System
  • 45. 45 AGSE: RPDS • Grab payload using gripping claw • Arms constructed from plywood • Motor mounts 3D printed (ABS plastic) • 4 servo motors
  • 46. 46 AGSE: RPDS • Arm will move payload into payload bay • Payload secured by plastic clips • Arm will close the magnetically locking hatch
  • 47. 47 AGSE: RES • Launch vehicle will be raised by a cable and spool system • Spool will pull in steel cable that runs through the pulley and eye hook • 1 unipolar Stepper motor
  • 49. 49 AGSE: MIS • Rack and pinion system inserts electronic match 12 inches into the motor cavity • Fixed to the bottom of the guide rail • Constructed from MDF • 1 bipolar stepper motor
  • 52. • 4 servo motors for RPDS • 1 unipolar stepper motor for RES • 1 bipolar stepper motor for MIS • 2 LEDS as indicators • 1 button to start and stop the program • 1 button to stop RES • Controlled by Arduino Uno-R3 52 AGSE: Electronics
  • 53. • System will be powered by 12V, 6V, and 24 V batteries • System can run continuously for 8 full runs before 6V must be changed AGSE: Power 53
  • 54. AGSE: Launch Vehicle Interface 54 • Launch Vehicle will rest on launch vehicle rail via rail buttons • Launch vehicle will not slide down rail because of stopper placed at on rail • The payload bay is wide enough to accommodate the RPDS’s movements
  • 55. • RES lifting test • Can lift easily with no weight applied • Weights exceed 10 lbs cause bending moment in threaded rod, inhibiting movement • Past 30 degrees, weights up to 30 lbs can be moved with stability • Electronics test •Pause button works properly •All functions of various motors have been coded properly 55 AGSE: Test Results