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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2227
Fabrication of Low Cost Gravity Powered Led Light
Abhirama Rai K1, Govardhan Reddy S2, Vinod Kumar3, Prashant I Betageri4, Shanawaz S Nadaf5
1,2,3,4Dept. of Mechanical Engineering, M S Ramaiah Institute of Technology, Bengaluru, Karnataka, India.
5Dept. of Mechanical Engineering, Bangalore Institute of technology, Bengaluru, Karnataka, India.
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - GravityLight isagravity-poweredlamp designed
for harnessing gravitational energy into useful electrical
energy. It uses a bag filled with rocks or any heavy objects,
attached to a cord, which slowly descends similar to the
weight drive in cuckoo clock. This action powers a generator
which lights up an LED bulb. Its basic principleisconversionof
potential Energy into kinetic energy in a smart way.
The Following project shows how to harness Gravitational
energy into useful electrical energy with simple mechanical
systems. There are no operatingcostsaftertheinitialpurchase
of the appliance. The light can be turned on by filling the Bag
with approximately 10kg of weight and lifting ituptothebase
of the device; the weight falls over an extended period of time,
pulling a strap that spins gear and drives a generator, which
illuminates low power LEDs.
Key Words: Gravity Light, Gravitational energy, Clean
Energy, Design and Fabrication, Alternative energy.
1. INTRODUCTION
20% of the world's population do not have access to
electricity. That's 1 in 5 people. With a growing world
population, this number is projected to remain the same
For the next 20 years. Without electricity, most of these
people have no other option but to use kerosene lamps to
light their homes. A typical lamp is made by taking an empty
bottle or tin can, putting a wick in the middle, filling it with
fuel and lighting. According to a survey, the use of kerosene
results in vastly higher cancer ratesduetosmoke Inhalation,
and 2.5 million burn victims due to dropped orjostledlamps
every year in India Alone. The problem of bringing light to
remote parts of the developing world has been tackled in
The past with everythingfromsolar-poweredlampstowind-
up devices and rechargeable Batteries – all of which require
relatively expensive kit or physical effort by the user.
1.1 DEFINITION OF THE PROBLEM
The World Bank estimates that, as a result, 780 million
women and children inhale smoke which is equivalent to
smoking 2 packets of cigarettes every day. 60% of adult,
female lung-cancer victims in developing nations are non-
smokers. The fumes also cause eye infections and cataracts,
but burning kerosene is also more immediately dangerous:
2.5 million people a year, in India alone, suffer severe burns
from overturned kerosene lamps. Burning Kerosene also
comes with a financial burden: kerosene for lighting ALONE
canconsume 10 to 20% ofahousehold'sincome.Thisburden
traps people in a permanent state of subsistence living,
buying fuel for their daily needs, as and when they can. The
burning of Kerosene for lighting also produces 244 million
tonnes of Carbon Dioxide annually.
1.2 OBJECTIVE
The goal of this project is to bring awarenessinthepeople
regarding the use of clean energy sources. Give alternatives
to the existing clean energytechniqueswhichareconsidered
to be expensive. Help young enthusiasts develop their own
clean energy devices. And also to develop a realistic
alternative to Kerosene lamps by harnessing the power of
gravity.
2. METHODOLOGY
Free fall of any weight would take seconds to reach ground
for a height of fall, say 2 meters. With our device we are
creating a high resisting torque using Ac synchronous motor
which makesthesuspendedweight,difficulttodescenddown
rapidly. We apply the weight at the sprocket end which is
attached to a shaft on which a larger diameter wheel is fixed.
And the wheel is connected to a smaller pulley using a V-Belt
which in turn is connected to the motor. Because of the gear
ratio small rotation in sprocket end makes the pulley turn
faster which in turn runs a synchronous motor to produce
uninterrupted electricity.
Input energy is muscle power. An average person can lift
weights up to 10kg with ease. Hence, ourproductisdesigned
keeping weight factor in mind. In scoping out likely
performance, some further numbers were needed next to
important parameters.For these, a lift heightof8feetwasset
(2.5m), as this is achievable by an adult with arms raised
above their head, and a drop time target of 15 minutes
between lifts (charges) was set. These parameters were
important in allowing us to estimate the potential power
output of the system and to calculate the efficiencies that
would need to be achieved.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2228
3. DESIGN AND FABRICATION
With three main aspects defined: LED(s) as the light source,
an AC synchronous motor as the generator, and the storage
of input energy in potential form, the requirement for a
highly efficient and low-cost belt drive is indeed confirmed,
as the AC motor would require a high torque and low speed
input drive, and the raised weight must descend slowly in
order for a charge to last for the target duration.
3.1. COMPONENTS
AC Synchronous Geared Motor, Sprocket, Wheel, Chain,
Pulley, Belt, Ac to Dc circuit, Led Bulb.
Fig -1: Final 3D model after assembling
mechanical components.
Fig -2: Fabricated Gravity Light
Table -1: Cost Report
SL NO COMPONENT QUANTITY PRICE IN INR
1 Synchronous Motor 1 100
2 Bicycle Wheel 1 300
3 Sprocket 2 200
4 Chain 1 50
5 Pulley 1 100
6 V Belt A95 1 300
7 Mild Steel shaft 1 50
8 U Clamp 1 20
9 M12 Bolt 2 8
10 M6 Screw 2 4
11 Washer 8 16
12 Wood piece 2 30
13 0.5W LED Bulb 1 80
14 Ac To Dc Circuit 1 50
15 Labor Cost 50
TOTAL COST 1358.00
4. RESULTS AND DISCUSSION
The Following assumptions were made for calculations:
 No Slip in Belt drive
 Frictional Losses Are Negligible
Trial 1: Timeof fall is Calculated Initially by keepingtheMass
Constant and the values are tabulated.
For a Fixed mass = 5 Kg
Table -2: Time of Fall Vs Height for fixed mass
Height Of Fall(in Meters) Time Of Fall (in Minutes)
1 5.65
2 11.31
2.5 14.14
For a fixed mass the time of fall is increased as the Height of
fall is increased.
Trial 2: For a Fixed mass = 6.4 Kg
Table -3: Time of Fall Vs Height for fixed mass
Height Of Fall(in Meters) Time Of Fall (in Minutes)
1 5.1
2 10.18
2.5 12.73
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2229
Chart -1: Plot of Time of Fall Vs Height of fall
Trial 3: For a Fixed Height of fall = 2.5m
Table -4: Time of Fall Vs Mass Hanged for Fixed Height of
fall
Mass Hanged (in Kg) Time Of Fall (in Minutes)
5 14.14
6.4 12.73
10 9.8
For Fixed Height as the table shows the Time of Fall is
decreased as the Mass Hanged Increase.
Chart -2: Plot of Time of Fall Vs Height of fall
Table -5: Power Output Vs Mass Hanged for fixed Height of
Fall = 2.5m
Mass Hanged (in kg) Power Output(In Watt)
5 0.235
6.4 0.3353
10 0.681
Power Output is increased with increase in Mass Hanged.
Chart -3: Plot of Time of Fall Vs Height of fall
4.1 EFFICIENCY
Efficiency of the System is calculated fora Heightoffall of2.5
m and Mass of 6.4Kg.
Output Voltage Measured = 25V
Output Current Measured = 3mA
Output Power = 0.08W
Efficiency = (Measured power/Theoretical Power) *100
Efficiency = 22.36%
Considering the Frictional losses, slip inbeltdriveandlosses
in circuit 22.36% efficiency is a fair value achieved.
5. CONCLUSION
Hence, we conclude that, gravity light meets all these
drawbacks and its advantages over others are,
 Lower expenditure on lighting and increased
income
 Safe, cheap and clean light
 Access to better energy solutions
 Increase time for productivity and lower fuel
overheads
 Ability to study after dark
 Ability to work after dark
 Eliminates healthhazards of kerosenelamps:Burns,
fumes and eye infections
6. SCOPE FOR FUTURE WORK
Fall time achieved is around 12 min. It can be made up to
25min to 30 min thus reducing the manual effort.
Use a taped wire instead of Industrial V Belt. Slip will occur
but one can find other easy measures to avoid it.
Overall size can be reduced i.e. making it compact using very
high torque motor or by increasing resisting torque
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2230
Improvement in LED technology will boost Gravity light’s
performance further.
With Deci watts of power it generates, GravityLightprovides
a light superior to kerosene lamps and can also power other
devices, such as a radio.
One can make provision for DC jack at the back of it for
connecting rechargeable LED bulbs and/or other devices.
REFERENCES
[1] www.deciwatt.org
[2] www.wired.co.uk
[3] Shigley’s Mechanical Engineering Design, Authors:
Richard G budynas, Keith J Nisbett Volume 10, McGraw
Hill Higher Education
[4] https://en.wikipedia.org/wiki/Mechanically_powered_fl
ashlight
[5] Engineering Mechanics (In SI Units) (Special Indian
Edition) by Timoshenko Stephen|Author; Young
D|Author;Rao J |Author;-English-Tata McGraw Hill
Education Private Limited-paperback_Edition-4th
(English) 4th Edition
[6] Theory of Machines by S.S. Rattan | 3/e (English) 3rd
Edition, Belt and rope drives, page no. 331

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Low Cost Gravity Powered LED Light

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2227 Fabrication of Low Cost Gravity Powered Led Light Abhirama Rai K1, Govardhan Reddy S2, Vinod Kumar3, Prashant I Betageri4, Shanawaz S Nadaf5 1,2,3,4Dept. of Mechanical Engineering, M S Ramaiah Institute of Technology, Bengaluru, Karnataka, India. 5Dept. of Mechanical Engineering, Bangalore Institute of technology, Bengaluru, Karnataka, India. ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - GravityLight isagravity-poweredlamp designed for harnessing gravitational energy into useful electrical energy. It uses a bag filled with rocks or any heavy objects, attached to a cord, which slowly descends similar to the weight drive in cuckoo clock. This action powers a generator which lights up an LED bulb. Its basic principleisconversionof potential Energy into kinetic energy in a smart way. The Following project shows how to harness Gravitational energy into useful electrical energy with simple mechanical systems. There are no operatingcostsaftertheinitialpurchase of the appliance. The light can be turned on by filling the Bag with approximately 10kg of weight and lifting ituptothebase of the device; the weight falls over an extended period of time, pulling a strap that spins gear and drives a generator, which illuminates low power LEDs. Key Words: Gravity Light, Gravitational energy, Clean Energy, Design and Fabrication, Alternative energy. 1. INTRODUCTION 20% of the world's population do not have access to electricity. That's 1 in 5 people. With a growing world population, this number is projected to remain the same For the next 20 years. Without electricity, most of these people have no other option but to use kerosene lamps to light their homes. A typical lamp is made by taking an empty bottle or tin can, putting a wick in the middle, filling it with fuel and lighting. According to a survey, the use of kerosene results in vastly higher cancer ratesduetosmoke Inhalation, and 2.5 million burn victims due to dropped orjostledlamps every year in India Alone. The problem of bringing light to remote parts of the developing world has been tackled in The past with everythingfromsolar-poweredlampstowind- up devices and rechargeable Batteries – all of which require relatively expensive kit or physical effort by the user. 1.1 DEFINITION OF THE PROBLEM The World Bank estimates that, as a result, 780 million women and children inhale smoke which is equivalent to smoking 2 packets of cigarettes every day. 60% of adult, female lung-cancer victims in developing nations are non- smokers. The fumes also cause eye infections and cataracts, but burning kerosene is also more immediately dangerous: 2.5 million people a year, in India alone, suffer severe burns from overturned kerosene lamps. Burning Kerosene also comes with a financial burden: kerosene for lighting ALONE canconsume 10 to 20% ofahousehold'sincome.Thisburden traps people in a permanent state of subsistence living, buying fuel for their daily needs, as and when they can. The burning of Kerosene for lighting also produces 244 million tonnes of Carbon Dioxide annually. 1.2 OBJECTIVE The goal of this project is to bring awarenessinthepeople regarding the use of clean energy sources. Give alternatives to the existing clean energytechniqueswhichareconsidered to be expensive. Help young enthusiasts develop their own clean energy devices. And also to develop a realistic alternative to Kerosene lamps by harnessing the power of gravity. 2. METHODOLOGY Free fall of any weight would take seconds to reach ground for a height of fall, say 2 meters. With our device we are creating a high resisting torque using Ac synchronous motor which makesthesuspendedweight,difficulttodescenddown rapidly. We apply the weight at the sprocket end which is attached to a shaft on which a larger diameter wheel is fixed. And the wheel is connected to a smaller pulley using a V-Belt which in turn is connected to the motor. Because of the gear ratio small rotation in sprocket end makes the pulley turn faster which in turn runs a synchronous motor to produce uninterrupted electricity. Input energy is muscle power. An average person can lift weights up to 10kg with ease. Hence, ourproductisdesigned keeping weight factor in mind. In scoping out likely performance, some further numbers were needed next to important parameters.For these, a lift heightof8feetwasset (2.5m), as this is achievable by an adult with arms raised above their head, and a drop time target of 15 minutes between lifts (charges) was set. These parameters were important in allowing us to estimate the potential power output of the system and to calculate the efficiencies that would need to be achieved.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2228 3. DESIGN AND FABRICATION With three main aspects defined: LED(s) as the light source, an AC synchronous motor as the generator, and the storage of input energy in potential form, the requirement for a highly efficient and low-cost belt drive is indeed confirmed, as the AC motor would require a high torque and low speed input drive, and the raised weight must descend slowly in order for a charge to last for the target duration. 3.1. COMPONENTS AC Synchronous Geared Motor, Sprocket, Wheel, Chain, Pulley, Belt, Ac to Dc circuit, Led Bulb. Fig -1: Final 3D model after assembling mechanical components. Fig -2: Fabricated Gravity Light Table -1: Cost Report SL NO COMPONENT QUANTITY PRICE IN INR 1 Synchronous Motor 1 100 2 Bicycle Wheel 1 300 3 Sprocket 2 200 4 Chain 1 50 5 Pulley 1 100 6 V Belt A95 1 300 7 Mild Steel shaft 1 50 8 U Clamp 1 20 9 M12 Bolt 2 8 10 M6 Screw 2 4 11 Washer 8 16 12 Wood piece 2 30 13 0.5W LED Bulb 1 80 14 Ac To Dc Circuit 1 50 15 Labor Cost 50 TOTAL COST 1358.00 4. RESULTS AND DISCUSSION The Following assumptions were made for calculations:  No Slip in Belt drive  Frictional Losses Are Negligible Trial 1: Timeof fall is Calculated Initially by keepingtheMass Constant and the values are tabulated. For a Fixed mass = 5 Kg Table -2: Time of Fall Vs Height for fixed mass Height Of Fall(in Meters) Time Of Fall (in Minutes) 1 5.65 2 11.31 2.5 14.14 For a fixed mass the time of fall is increased as the Height of fall is increased. Trial 2: For a Fixed mass = 6.4 Kg Table -3: Time of Fall Vs Height for fixed mass Height Of Fall(in Meters) Time Of Fall (in Minutes) 1 5.1 2 10.18 2.5 12.73
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2229 Chart -1: Plot of Time of Fall Vs Height of fall Trial 3: For a Fixed Height of fall = 2.5m Table -4: Time of Fall Vs Mass Hanged for Fixed Height of fall Mass Hanged (in Kg) Time Of Fall (in Minutes) 5 14.14 6.4 12.73 10 9.8 For Fixed Height as the table shows the Time of Fall is decreased as the Mass Hanged Increase. Chart -2: Plot of Time of Fall Vs Height of fall Table -5: Power Output Vs Mass Hanged for fixed Height of Fall = 2.5m Mass Hanged (in kg) Power Output(In Watt) 5 0.235 6.4 0.3353 10 0.681 Power Output is increased with increase in Mass Hanged. Chart -3: Plot of Time of Fall Vs Height of fall 4.1 EFFICIENCY Efficiency of the System is calculated fora Heightoffall of2.5 m and Mass of 6.4Kg. Output Voltage Measured = 25V Output Current Measured = 3mA Output Power = 0.08W Efficiency = (Measured power/Theoretical Power) *100 Efficiency = 22.36% Considering the Frictional losses, slip inbeltdriveandlosses in circuit 22.36% efficiency is a fair value achieved. 5. CONCLUSION Hence, we conclude that, gravity light meets all these drawbacks and its advantages over others are,  Lower expenditure on lighting and increased income  Safe, cheap and clean light  Access to better energy solutions  Increase time for productivity and lower fuel overheads  Ability to study after dark  Ability to work after dark  Eliminates healthhazards of kerosenelamps:Burns, fumes and eye infections 6. SCOPE FOR FUTURE WORK Fall time achieved is around 12 min. It can be made up to 25min to 30 min thus reducing the manual effort. Use a taped wire instead of Industrial V Belt. Slip will occur but one can find other easy measures to avoid it. Overall size can be reduced i.e. making it compact using very high torque motor or by increasing resisting torque
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 04 Issue: 08 | Aug -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2230 Improvement in LED technology will boost Gravity light’s performance further. With Deci watts of power it generates, GravityLightprovides a light superior to kerosene lamps and can also power other devices, such as a radio. One can make provision for DC jack at the back of it for connecting rechargeable LED bulbs and/or other devices. REFERENCES [1] www.deciwatt.org [2] www.wired.co.uk [3] Shigley’s Mechanical Engineering Design, Authors: Richard G budynas, Keith J Nisbett Volume 10, McGraw Hill Higher Education [4] https://en.wikipedia.org/wiki/Mechanically_powered_fl ashlight [5] Engineering Mechanics (In SI Units) (Special Indian Edition) by Timoshenko Stephen|Author; Young D|Author;Rao J |Author;-English-Tata McGraw Hill Education Private Limited-paperback_Edition-4th (English) 4th Edition [6] Theory of Machines by S.S. Rattan | 3/e (English) 3rd Edition, Belt and rope drives, page no. 331