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Sviluppo di specifiche tecnologie
innovative nel campo della
esplorazione e produzione
Fabio Brambilla
Sr. Geoscientist
Baker Hughes, Continental Europe
TOPICS
•Reserves vs Resources
•The shale gas unconventional reservoir and its
exploitation
•Understand shale gas reservoir
– Collect data
– Analyze data
•Put shale gas reservoir in production
– Well design
– Drill the well
– Completion
2
3
Reserves vs Resources
I D E N T I F I E D
U N D I S C O V E R E D
Economic
Sub
economic
Petrophy.
Well Eng.
Gas market
Geological
Geophysical
Knowledge
4
Innovation increases Reserves
Economic
Sub
economic
I D E N T I F I E D
Petrophy.
Well Eng.
Gas market
U N D I S C O V E R E D
The Shale Gas Reservoir
• Unconventional natural gas reservoir composed of fine-grained
sedimentary rocks, dominated by shale containing clay and other
minerals like quartz, calcite
• No trap - gas sourced and remains in same rock
• Total Organic Carbon (TOC) , Thermal Maturity, Mineralogy,
and Natural Fractures are Key
- Micro-Porosity & micro/nanoDarcy-Permeability, secondary permeability
•
5
The Shale Gas Reservoir
• Unconventional natural gas reservoir composed of fine-grained
sedimentary rocks, dominated by shale containing clay and other
minerals like quartz, calcite
• No trap - gas sourced and remains in same rock
• Total Organic Carbon (TOC) , Thermal Maturity, Mineralogy,
and Natural Fractures are Key
- Micro-Porosity & micro/nanoDarcy-Permeability, secondary permeability
• Gas stored in three ways:
1. Free Gas
a. In rock matrix microporosity
b. In natural fractures
2. Sorbed Gas
a. Adsorbed on organic and mineral surfaces w/in nat Fractures
b. Absorbed on organic and mineral surfaces w/in matrix
3. Dissolved - In HC liquids present (bitumen)
Total Gas (GIP) = Free + Sorbed + Dissolved
6
Developing Shale Gas
•Two Key Elements of economic shale gas development:
1. Horizontal Wells
2. Multi-Stage Fracturing Shales must be fracture stimulated to produce commercially
(These two keys maximize reservoir volume connected to the well)
• All Shale Gas Reservoirs are not the same
• Vertical wells to define play, collect reservoir data
• Analyze data and design and plan development
• Horizontal wells to develop
– Laterals 3,000 - 6,000 ft (900 - 1800 m)
– Well spacing avg. 80 acres (0.323 Km2)
• Effectiveness of hydraulic fracturing determines:
- Production rates
- Drainage area
- Recovery
7
•Collect reservoir data
– Logging while drilling
(LWD)
– Wireline logging (WL)
– Coring
• necessary for
– Identify formations to
drill horizontal
– Identify optimal fracture
intervals
– Identify potential
barriers for fracture
containment
8
BHI Shale Gas Reservoir Evaluation Suite
BHI Shale Gas Evaluation Suite – An Integrated
Petrophysical approach to characterize highly
complex shale gas reservoirs
Geochemistry
Mineralogy
Total Organic Content
Lithofacies classification
Total Porosity
Siliceous Brittleness Index
FLeX / RockView
Spectralog
Mineralogy
Structural
Sedimentary analyses
Stress regime
STAR / EI /
CBIL/StarTrak/
Image logs
Porosity
Permeability
Fluid typing
Total Organic Content
Resistivity / Density / Neutron
Fracture
characterization
Illustration: Marcellus shale outcrop - Pennsylvania
Core analyses
PowerCOR
MaxCOR
Rotary core
XMAC-F1
Acoustic
FracExplorer
Microseismic
MReX
NMR
Dynamic & Static
Geomechanical
Properties
Pressure Gradient
Seismic studies
Basic data
Monitor fracturing
Integrated Approach to Optimizing Shale Gas Recovery
• Model Simulation Data
– Image logs
– Acoustic and Geochemical logs
– Seismic data
– Advanced Microseismic data
– Production Data
•Stimulation design and
production prediction
– 3D Geomechanics
– Geochemistry
– Seismology
– Natural Fractures
3D Geomechanics
Stimulating
Natural Fractures
Microseismic
Stimulation Program
Image Data
RockView
The mineralogy varies in shale gas reservoirs
BarnettHaynesvilleMontney MarcellusEagle Ford
Well design
Well Profile Woodford Shale-Anadarko Basin
450 m
3130 m
3765 m
Drill faster and better
Smoother, more efficient
a century of innovation
Drilling Optimization: Barnett Shale Example
Reducing costs & Reducing footprint
Before 6 wells drilled @ 32 ft/hr
After 8 wells drilled @ 57 ft/hr
80% increase in average
ROP, spud to TD
14
OPTIMIZATION
• Modified PDC Bits
• Model Re-design BHA - torque, drag,
hydraulics
• Optimized Parameters -WOB, Rotation
• Critical Speed Analysis to Reduce Vibration
• Result: increase ROP
5+ days saved
1 week
Other Production Drivers:
Geomechanics and Hydraulic Fracture Complexity
FracPoint™ Completion System
16
• One-trip system – 24 stages
• Rotational capabilities
• Increase reservoir productivity fracture
control
• Versatile system
– Primary and re-fracturing applications
– Open or cased hole and vertical or
horizontal
– Modular components – customizable
system
• Increased reservoir contact
• Reduced CAPEX
• Minimizes surface constraints
• Minimizes footprint
FracHOOK™ Multilateral System
Planning, observation and monitoring of
fracturing job
Fracture Migration & Microseismic Integration
sh,max
sh,maxsh,min
sh,min
Horizontal Wellbores: Fracture Geometries
Proppants
• Proper placement creates a
conductive pathway from the
reservoir to the wellbore
• Proppant is the only material
intended to remain in the
reservoir after a hydraulic
fracturing treatment completion
and cleanup
Innovative solutions to minimize or not use
water in frac jobs
•FOAMED AQUASTAR® SYSTEM (US6410489)
– Two surfactant system
•VAPORFRAC® SYSTEM
•POLY CO2 FRAC SYSTEM
– 25 % gelled fluid 40% Methanol
•Aqueous Methanol Based Systems
•Hydrocarbon Based Systems
– SUPER RHEOGEL® FRAC SYSTEM - Gelled Oil
•Non-Aqueous Methanol Based Systems
– METHOFRAC® SYSTEMS
•CO2 Based Systems, Liquid CO2 / N2 Super CO2 Foam
Thank you
Grazie
21

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Developing innovative technologies for shale gas exploration and production

  • 1. Sviluppo di specifiche tecnologie innovative nel campo della esplorazione e produzione Fabio Brambilla Sr. Geoscientist Baker Hughes, Continental Europe
  • 2. TOPICS •Reserves vs Resources •The shale gas unconventional reservoir and its exploitation •Understand shale gas reservoir – Collect data – Analyze data •Put shale gas reservoir in production – Well design – Drill the well – Completion 2
  • 3. 3 Reserves vs Resources I D E N T I F I E D U N D I S C O V E R E D Economic Sub economic Petrophy. Well Eng. Gas market Geological Geophysical Knowledge
  • 4. 4 Innovation increases Reserves Economic Sub economic I D E N T I F I E D Petrophy. Well Eng. Gas market U N D I S C O V E R E D
  • 5. The Shale Gas Reservoir • Unconventional natural gas reservoir composed of fine-grained sedimentary rocks, dominated by shale containing clay and other minerals like quartz, calcite • No trap - gas sourced and remains in same rock • Total Organic Carbon (TOC) , Thermal Maturity, Mineralogy, and Natural Fractures are Key - Micro-Porosity & micro/nanoDarcy-Permeability, secondary permeability • 5
  • 6. The Shale Gas Reservoir • Unconventional natural gas reservoir composed of fine-grained sedimentary rocks, dominated by shale containing clay and other minerals like quartz, calcite • No trap - gas sourced and remains in same rock • Total Organic Carbon (TOC) , Thermal Maturity, Mineralogy, and Natural Fractures are Key - Micro-Porosity & micro/nanoDarcy-Permeability, secondary permeability • Gas stored in three ways: 1. Free Gas a. In rock matrix microporosity b. In natural fractures 2. Sorbed Gas a. Adsorbed on organic and mineral surfaces w/in nat Fractures b. Absorbed on organic and mineral surfaces w/in matrix 3. Dissolved - In HC liquids present (bitumen) Total Gas (GIP) = Free + Sorbed + Dissolved 6
  • 7. Developing Shale Gas •Two Key Elements of economic shale gas development: 1. Horizontal Wells 2. Multi-Stage Fracturing Shales must be fracture stimulated to produce commercially (These two keys maximize reservoir volume connected to the well) • All Shale Gas Reservoirs are not the same • Vertical wells to define play, collect reservoir data • Analyze data and design and plan development • Horizontal wells to develop – Laterals 3,000 - 6,000 ft (900 - 1800 m) – Well spacing avg. 80 acres (0.323 Km2) • Effectiveness of hydraulic fracturing determines: - Production rates - Drainage area - Recovery 7
  • 8. •Collect reservoir data – Logging while drilling (LWD) – Wireline logging (WL) – Coring • necessary for – Identify formations to drill horizontal – Identify optimal fracture intervals – Identify potential barriers for fracture containment 8 BHI Shale Gas Reservoir Evaluation Suite
  • 9. BHI Shale Gas Evaluation Suite – An Integrated Petrophysical approach to characterize highly complex shale gas reservoirs Geochemistry Mineralogy Total Organic Content Lithofacies classification Total Porosity Siliceous Brittleness Index FLeX / RockView Spectralog Mineralogy Structural Sedimentary analyses Stress regime STAR / EI / CBIL/StarTrak/ Image logs Porosity Permeability Fluid typing Total Organic Content Resistivity / Density / Neutron Fracture characterization Illustration: Marcellus shale outcrop - Pennsylvania Core analyses PowerCOR MaxCOR Rotary core XMAC-F1 Acoustic FracExplorer Microseismic MReX NMR Dynamic & Static Geomechanical Properties Pressure Gradient Seismic studies Basic data Monitor fracturing
  • 10. Integrated Approach to Optimizing Shale Gas Recovery • Model Simulation Data – Image logs – Acoustic and Geochemical logs – Seismic data – Advanced Microseismic data – Production Data •Stimulation design and production prediction – 3D Geomechanics – Geochemistry – Seismology – Natural Fractures 3D Geomechanics Stimulating Natural Fractures Microseismic Stimulation Program Image Data RockView
  • 11. The mineralogy varies in shale gas reservoirs BarnettHaynesvilleMontney MarcellusEagle Ford
  • 12. Well design Well Profile Woodford Shale-Anadarko Basin 450 m 3130 m 3765 m
  • 13. Drill faster and better Smoother, more efficient a century of innovation
  • 14. Drilling Optimization: Barnett Shale Example Reducing costs & Reducing footprint Before 6 wells drilled @ 32 ft/hr After 8 wells drilled @ 57 ft/hr 80% increase in average ROP, spud to TD 14 OPTIMIZATION • Modified PDC Bits • Model Re-design BHA - torque, drag, hydraulics • Optimized Parameters -WOB, Rotation • Critical Speed Analysis to Reduce Vibration • Result: increase ROP 5+ days saved 1 week
  • 15. Other Production Drivers: Geomechanics and Hydraulic Fracture Complexity
  • 16. FracPoint™ Completion System 16 • One-trip system – 24 stages • Rotational capabilities • Increase reservoir productivity fracture control • Versatile system – Primary and re-fracturing applications – Open or cased hole and vertical or horizontal – Modular components – customizable system • Increased reservoir contact • Reduced CAPEX • Minimizes surface constraints • Minimizes footprint FracHOOK™ Multilateral System
  • 17. Planning, observation and monitoring of fracturing job
  • 18. Fracture Migration & Microseismic Integration sh,max sh,maxsh,min sh,min Horizontal Wellbores: Fracture Geometries
  • 19. Proppants • Proper placement creates a conductive pathway from the reservoir to the wellbore • Proppant is the only material intended to remain in the reservoir after a hydraulic fracturing treatment completion and cleanup
  • 20. Innovative solutions to minimize or not use water in frac jobs •FOAMED AQUASTAR® SYSTEM (US6410489) – Two surfactant system •VAPORFRAC® SYSTEM •POLY CO2 FRAC SYSTEM – 25 % gelled fluid 40% Methanol •Aqueous Methanol Based Systems •Hydrocarbon Based Systems – SUPER RHEOGEL® FRAC SYSTEM - Gelled Oil •Non-Aqueous Methanol Based Systems – METHOFRAC® SYSTEMS •CO2 Based Systems, Liquid CO2 / N2 Super CO2 Foam