Background-Key Materials Challenges


   Safety              The number one concern for passenger vehicles


   Availability        Meet a wide temperature range of -30     to 60

   Durability          Cycle and calendar life must allow for 10~15
                       years of battery operation

   Cost                Batteries for EV with large batteries require low cost




               Cathode Chemistry in Lishen

 KPI of Cathode Materials
            Voltage        Capacity /
                                           Cycle Life       Cost          Safety
            Range/V        (mAh/g)

LiMn2O4      3.0-4.2       100    120        Good           Low           Better

LiFePO4      2.0-3.6       130    150      Excellent        Low         Excellent

 NCM         2.5-4.2             150         Better         High          Good

 NCA         2.5-4.2             150         Better         High          Good

 ‡At least four different cathode chemistries are being considered in power battery

 ‡NCA and NCM are the choices for high energy density

 ‡LFP shows the lowest energy density due to low voltage and low material density
Safety of Cathode Material



                                              DSC of LiNi1/3Co1/3Mn1/3O2 LiMn2O4
                                              LiFePO4 and Electrolyte at 4.3V




   ‡Most cathode materials exhibit a strong exothermal reaction with the electrolyte in
   the charged state which can lead to a thermal runaway of the battery

   ‡LFP is completely stable and allows the development of an intrinsically safe cell




           Study on LiFePO4 in Lishen—Basic Performance

                                              Energy Type                   Power Type
Items                            A      B       C      D      E       F      G          H
Surface area   (m2/g)            9      11      16    10      14     18     15      14
Tapped density (g/cm3)          0.8    1.0     0.9    1.1    1.0     1.0    1.0     0.6
Particle size ( m)      (D10)   2.2    1.5     0.6    1.1    0.8    0.75    0.2     0.2
                        (D50)   5.4    3.4     2.3    4.2    4.5     5.1    0.8     0.6
                        (D90)   9.1    5.9     11.2   10.3   12.2   16.6    4.8     5.0
Moisture (ppm)                  420    800     300    500    1100    100    410     700
Discharge capacity (mAh/        148    150     145    148    145     143    143     152
g)
Processability                  Hard   Hard    Hard   Hard   OK      OK    Hard Harder
Study on LiFePO4 in Lishen—SEM




 A                     B




 C                     D




Study on LiFePO4 in Lishen—SEM




 E                     F




 G                     H
Study on LiFePO4 in Lishen—Discharge Performance




                                   Discharge Performance:
                                   A E B C D F




       Study on LiFePO4 in Lishen—Cycle Life




Cycle Life( According to cycle life trend line): B C   A    E   D
Study on LiFePO4 in Lishen—Discharge Performance




                                      Discharge Performance:
                                      G     E




     Study on LiFePO4 in Lishen—Safety performance

   No            Hot Oven                      Nail Penetration No
 Explosion       150 /10min                    Nail: 3- 8mm, Explosion
  No Fire                                      Speed:10-40mm/s No Fire

  No                                                             No
Explosion    Over             Safety & Abuse          Over     Explosion
 No Fire     Discharge            Testing             Charge    No Fire
                                                      1C/10V

       No                                                        No
     Explosion       Crush                     Short Circuit   Explosion
      No Fire                                                   No Fire


                   All the Materials are Safe!
Anode Chemistry in Lishen

 Properties of anode materials

  Item          MCMB                     HC                 SC                   LTO


Structure



  SEM




                             KPI of anode materials


             Particle size    Capacity   Tap Density/
                                                           Advantage          Disadvantage
              D50/( m)        /(mAh/g)      (g/cc)
  Graphite                                                  Low cost;           Low temp.;
                8.104           300           1.3
  (MCMB)                                                   High capacity       Rapid charge

                                                                              Energy; Initial
    Hard                                                   High Power;
                9.146           430           0.9           Longevity
                                                                               Efficiency; low
   Carbon                                                                       tap density
                                                                                Low energy
    Soft
                11.216          360           0.8       Low cost; Longevity   density; low tap
   Carbon                                                                         density
                                                           High Power;
                                                            Longevity           Low energy
  Li4Ti5O4       9.7            150           1.2                                 density
                                                        Low Temp.; Safety
Charge curves of anode materials

                                            No SEI forming, which can
                                          improve the low temp. electron
         Anode electrode Potential (V)

                                         conductivity. the voltage Vs. Li is
                                         1.5V, which can effectively avoid       Hard carbon has the excellent
                                            the creating of the lithium        specific capacity, and the charge
                                                     dendrites.                and discharge curve shows good
                                                                                gradient, which is propitious to
                                                                               estimate the SOC of the battery .
                                                                                                          1.5V Vs Li
                                                                               LTO
                                                        Hard Carbon
                                                                                         The properties of soft carbon
                                                Soft Carbon                              is between hard carbon and
                                                                                               artificial graphite.
                                         Graphite
0.1V Vs Li

                                                            Charge Capacity (mAh)




                      Electrochemical performances—rated discharge

                                                                                Because of the intrinsic properties,
                                                                                hard carbon is benefit to be
                                                                                discharged at large current. The
                                                                                hard carbon displays the higher
                                                                                voltage than soft carbon and
                                                                                MCMB at high rate discharge.
Electrochemical performances—rated charge

                                      LTO shows excellent high rate
                                      charging property, which is
                                      better than HC and SC, and the
                                      high rate charging capacity of
                                      the MCMB is the least.




Time of charging to 90%SOC (10C)

    Anode         Time/min
     MCMB             12.8
      HC              7.3
      SC              5.4
      LTO             5.6




            Electrochemical performances—cycle life
Low temperature performance




                          Conclusions
Batteries are the primary barrier in making electric-drive vehicles
possible. Li-ion batteries can best meet the electric-drive challenge;

LiFePO4 is an intrinsically safe system with good cycle life. At present
LiFePO4 platform is one of the best choice for EV/HEV application in
Lishen;

MCMB and hard carbon are used in Lishen present EV/ HEV cell
products; Li4Ti5O12 has higher rate charge ability (at low Temp. vs. AG) ,
so it seems that Li4Ti5O12 is the best choice for next generation HEV
application;

Raw material is one of the key premise for good battery, but the
electrode process is a big challenge for battery maker due to the property
of LiFePO4. Lishen has sound base and enough manufacture experience
to penetrate the EV market.
Thank You!
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Evlib2009forum7

  • 1.
    Background-Key Materials Challenges Safety The number one concern for passenger vehicles Availability Meet a wide temperature range of -30 to 60 Durability Cycle and calendar life must allow for 10~15 years of battery operation Cost Batteries for EV with large batteries require low cost Cathode Chemistry in Lishen KPI of Cathode Materials Voltage Capacity / Cycle Life Cost Safety Range/V (mAh/g) LiMn2O4 3.0-4.2 100 120 Good Low Better LiFePO4 2.0-3.6 130 150 Excellent Low Excellent NCM 2.5-4.2 150 Better High Good NCA 2.5-4.2 150 Better High Good ‡At least four different cathode chemistries are being considered in power battery ‡NCA and NCM are the choices for high energy density ‡LFP shows the lowest energy density due to low voltage and low material density
  • 2.
    Safety of CathodeMaterial DSC of LiNi1/3Co1/3Mn1/3O2 LiMn2O4 LiFePO4 and Electrolyte at 4.3V ‡Most cathode materials exhibit a strong exothermal reaction with the electrolyte in the charged state which can lead to a thermal runaway of the battery ‡LFP is completely stable and allows the development of an intrinsically safe cell Study on LiFePO4 in Lishen—Basic Performance Energy Type Power Type Items A B C D E F G H Surface area (m2/g) 9 11 16 10 14 18 15 14 Tapped density (g/cm3) 0.8 1.0 0.9 1.1 1.0 1.0 1.0 0.6 Particle size ( m) (D10) 2.2 1.5 0.6 1.1 0.8 0.75 0.2 0.2 (D50) 5.4 3.4 2.3 4.2 4.5 5.1 0.8 0.6 (D90) 9.1 5.9 11.2 10.3 12.2 16.6 4.8 5.0 Moisture (ppm) 420 800 300 500 1100 100 410 700 Discharge capacity (mAh/ 148 150 145 148 145 143 143 152 g) Processability Hard Hard Hard Hard OK OK Hard Harder
  • 3.
    Study on LiFePO4in Lishen—SEM A B C D Study on LiFePO4 in Lishen—SEM E F G H
  • 4.
    Study on LiFePO4in Lishen—Discharge Performance Discharge Performance: A E B C D F Study on LiFePO4 in Lishen—Cycle Life Cycle Life( According to cycle life trend line): B C A E D
  • 5.
    Study on LiFePO4in Lishen—Discharge Performance Discharge Performance: G E Study on LiFePO4 in Lishen—Safety performance No Hot Oven Nail Penetration No Explosion 150 /10min Nail: 3- 8mm, Explosion No Fire Speed:10-40mm/s No Fire No No Explosion Over Safety & Abuse Over Explosion No Fire Discharge Testing Charge No Fire 1C/10V No No Explosion Crush Short Circuit Explosion No Fire No Fire All the Materials are Safe!
  • 6.
    Anode Chemistry inLishen Properties of anode materials Item MCMB HC SC LTO Structure SEM KPI of anode materials Particle size Capacity Tap Density/ Advantage Disadvantage D50/( m) /(mAh/g) (g/cc) Graphite Low cost; Low temp.; 8.104 300 1.3 (MCMB) High capacity Rapid charge Energy; Initial Hard High Power; 9.146 430 0.9 Longevity Efficiency; low Carbon tap density Low energy Soft 11.216 360 0.8 Low cost; Longevity density; low tap Carbon density High Power; Longevity Low energy Li4Ti5O4 9.7 150 1.2 density Low Temp.; Safety
  • 7.
    Charge curves ofanode materials No SEI forming, which can improve the low temp. electron Anode electrode Potential (V) conductivity. the voltage Vs. Li is 1.5V, which can effectively avoid Hard carbon has the excellent the creating of the lithium specific capacity, and the charge dendrites. and discharge curve shows good gradient, which is propitious to estimate the SOC of the battery . 1.5V Vs Li LTO Hard Carbon The properties of soft carbon Soft Carbon is between hard carbon and artificial graphite. Graphite 0.1V Vs Li Charge Capacity (mAh) Electrochemical performances—rated discharge Because of the intrinsic properties, hard carbon is benefit to be discharged at large current. The hard carbon displays the higher voltage than soft carbon and MCMB at high rate discharge.
  • 8.
    Electrochemical performances—rated charge LTO shows excellent high rate charging property, which is better than HC and SC, and the high rate charging capacity of the MCMB is the least. Time of charging to 90%SOC (10C) Anode Time/min MCMB 12.8 HC 7.3 SC 5.4 LTO 5.6 Electrochemical performances—cycle life
  • 9.
    Low temperature performance Conclusions Batteries are the primary barrier in making electric-drive vehicles possible. Li-ion batteries can best meet the electric-drive challenge; LiFePO4 is an intrinsically safe system with good cycle life. At present LiFePO4 platform is one of the best choice for EV/HEV application in Lishen; MCMB and hard carbon are used in Lishen present EV/ HEV cell products; Li4Ti5O12 has higher rate charge ability (at low Temp. vs. AG) , so it seems that Li4Ti5O12 is the best choice for next generation HEV application; Raw material is one of the key premise for good battery, but the electrode process is a big challenge for battery maker due to the property of LiFePO4. Lishen has sound base and enough manufacture experience to penetrate the EV market.
  • 10.
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