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Contents:
introduction
components
mechanism
Working
Advantages
Disadvantages
Applications
conclusion
reference
Fuel cells, as devices for direct conversion of the chemical energy
of a fuel into electricity by electrochemical reactions, are among
the key enabling technologies for the transition to a hydrogen-
based economy.

Among the various types of fuel cells, polymer electrolyte
membrane fuel cells (PEMFCs) are considered to be at the
forefront for commercialization for portable and transportation
applications because of their high energy conversion efficiency and
low pollutant emission
Car Design:
Components:
Fuel cell
Hydrogen tank
Electric motor
What is Fuel Cell?
Battery that produces electricity
overall reaction: oxidation of a fuel by oxygen
                2H2(g) + O2(g)  2H2O(l)
          (Hydrogen) Fuel + oxygen  water
Unlimited fuel supply:
 reactants continuously
 supplied from an external
 source (open system)
  Also known as flow battery
Used as a stack
How fuel cells work ?
               Chemistry of fuel cell
               At anode:-
                     2H  4H + 4e
                          2


               At Cathode:-
                O + 4H + 4e  2H O
                  2                     2


               NET REACTION

                      2H2 + O2  2H O
                                  2
Overview of a Fuel Cell
       A fuel cell consists of two electrodes sandwiched around an electrolyte.
       Oxygen passes over one electrode and hydrogen over the other,
       generating electricity, water and heat.




            A fuel cell system which includes a "fuel reformer" can
            utilize the hydrogen from any hydrocarbon fuel - from
            natural gas to methanol, and even gasoline.
Product
              FC -H2-251C   FC-H2-051C           FC-H2-251REF       FC-H2-051REF        FC-H2-501C
Model
Descriptio Cell 25cm2,                          Cell 25cm2- Ref.,   Cell 5cm2- Ref.,    Cell 50cm2,
                          Cell 5cm2, H2/Air
n                H2/Air                              H2/Air              H2/Air           H2/Air
PERFORMANCE*
DC
                  0.7V           0.7V                 0.7V               0.7V              0.7V
Voltage
Current            15A            3A                   15A                3A               25A
Nominal
             600mA/cm2 at 600mA/cm2 at           600mA/cm2 at       600mA/cm2 at       500mA/cm2 at
Current
               0.7V(Cell)     0.7V(Cell)           0.7V(Cell)         0.7V(Cell)         0.7V(Cell)
Density
Nominal
Power             10W             2W                  10W                 2W               18W
Rating
Output
Operation       0 ~ 12W        0 ~ 2.5W              0 ~ 12W           0 ~ 2.5W          0 ~ 20W
Range
Cell
              ~45% at 10W    ~45% at 2W          ~45% at 10W         ~45% at 2W        ~45% at 18W
Efficiency
Effective
                 25cm2           5cm2                25cm2               5cm2             50cm2
area of cell
PHYSICAL
Height                                        8cm                                          9cm
Width                                         12cm                                         15cm
Depth                                         12cm                                         15cm
Weight                                         1kg                                          2kg
Fuel Cell Stack
Types of fuel cell
Proton Exchange Membrane (PEM)
Phosphoric acid (PAFC)
Solid Oxide (SOFC)
Alkaline (AFC)
Molten Carbonate Fuel Cell (MCFC)
Alkali Fuel Cell:

                                       compressed hydrogen and oxygen
                                        fuel
                                       potassium hydroxide (KOH)
                                        electrolyte
                                       ~70% efficiency
                                       150˚C - 200˚C operating temp.
                                       300W to 5kW output


        requires pure hydrogen fuel and platinum catylist
        liquid filled container → corrosive leaks
n Carbonate Fuel Cell (MCFC):

                                        carbonate salt electrolyte
                                        60 – 80% efficiency
                                        ~650˚C operating temp.
                                        cheap nickel electrode catalyst
                                        up to 2 MW constructed, up to 100
                                        MW designs exist




  The operating temperature is too hot for many applications.
  carbonate ions are consumed in the reaction → inject CO 2 to
  compensate
phoric Acid Fuel Cell (PAFC):



                               phosphoric acid electrolyte
                               40 – 80% efficiency
                               150˚C - 200˚C operating temp
                               11 MW units have been tested
                               sulpher free gasoline can be used as a
                               fuel



             The electrolyte is very corrosive
             Platinum catalyst is very expensive
n Exchange Membrane (PEM):


                                   thin permeable polymer sheet
                                   electrolyte
                                   40 – 50% efficiency
                                   50 – 250 kW
                                   80˚C operating temperature




       electrolyte will not leak or crack
       temperature good for home or vehicle use
       platinum catalyst on both sides of membrane
d Oxide Fuel Cell (SOFC):


                                             hard ceramic oxide electrolyte
                                             ~60% efficient
                                             ~1000˚C operating temperature
                                             cells output up to 100 kW




  high temp / catalyst can extract the hydrogen from the fuel at the electrode
  high temp allows for power generation using the heat, but limits use
  SOFC units are very large
  solid electrolyte won’t leak, but can crack
PEM Fuel Cell:
                   Polymer Electrolyte Membrane FC
     - consists of an electrolyte membrane sandwiched between an anode
     (negative electrode) and a cathode (positive electrode).



                                  Description
   - a thin, solid, organic compound, typically the consistency of plastic wrap and
   about as thick as 2 to 7 sheets of paper. This membrane functions as an
   electrolyte: allows the solution to conduct electricity



                                   Concept
    PEM fuel cells work with a polymer electrolyte in the form of a thin,
    permeable sheet and allow hydrogen protons to pass through but prohibit
    the passage of electrons and heavier gases.
PEM Fuel Cell Basics:
1
       Fuel cells are operationally equivalent to a battery.


                                                      4
 2                                                        Low temperature; Polymer Electrolyte
      The reactants or fuel in a fuel cell can            Membrane (PEM) type cells are the
      be replaced unlike a standard                       standard devices.
      disposable or rechargeable battery.
                                                      5 For automotive applications
 3                                                         hydrogen is the fuel choice.
     Theoretically the maximum voltage that
     this reaction can generate is 1.2 V.
     However, in practice the cell usually            6
     generates about 0.7 V to 0.9 V and                   Electrochemical energy comes
     about 1 W cm-2 of power.                             from the reaction: ½ H2 +
                                                          ½ O2 → H2O.
Solid organic polymer
poly(perfluorosulfunic                                     50 - 100°C
acid)                                      Operating       122 – 212°F
                             Electrolyte
                                           Temp.




                    System
                    Output                              53 – 58%
                                                        (transportation)
1KW – 250 KW                                            25 – 35%
                                           Electrical   (stationary)
                                           Eff.


 70 – 90%
 (low grade waste
 heat)
                                CHP
                                Eff.
Basic Elements of PEMFC
               -It conducts the electrons that are freed from the
               hydrogen molecules so that they can be used in an
Anode          external circuit.
               -It has channels etched into it that disperse the
               hydrogen gas equally over the surface of the catalyst.

                -has channels etched into it that distribute the oxygen
                to the surface of the catalyst.
Cathode
                -conducts the electrons back from the external circuit
                to the catalyst, where they can recombine with the
                hydrogen ions and oxygen to form water

          Anode Reaction               Cathode Reaction
             H2 → 2H+ + 2e-          O2 + 4H+ + 4e- → 2H2O
Basic Elements of PEMFC

                   -This specially treated material, which looks something
   Electrolyte      like ordinary kitchen plastic wrap, only conducts
                    positively charged ions.
                   - The membrane blocks electrons.


                         - It is usually made of platinum powder very thinly
                          coated onto carbon paper or cloth.
                         - The catalyst is rough and porous so that the
            Catalyst      maximum surface area of the platinum can be exposed
                          to the hydrogen or oxygen.
                         - The platinum-coated side of the catalyst faces the
                          PEM.
How a PEM Fuel Cell Works?
How a PEM Fuel System Works?
The Current PEM Market
    Portable        63%                     2%          Large
                                                        Stationary



                                                 16%        Small
Buses        3%                                             Stationary



    Light
    Duty                                               Niche
                   10%                      6%
    Devices                                            Transportation


        Total Number of PEM Units Installed Globally By Application
•Hydrogen tank is used to store the compressed hydrogen gas at
high pressure
•Generally four types of hydrogen tanks are being used
•Metal tank(steel, (200bar to 2900 psi) , aluminum,(175bar to
2538 psi)
•Metal tank(aluminum)with filament windings like glass,
(263bar to 3814psi) and carbon fiber, (299bar to 4423 psi).
•Tank made of composite materials.(305bar to 4423 psi)
•Composite tanks such as carbon fiber with a polymer liner.
(661bar to 9586psi)
Pressure regulator:
INTRODUCTION:
A dc motor is a machine which converts electrical
 energy into mechanical energy.
3. WORKING PRINCIPLE OF DC MOTOR
 When ever a current carrying conductor is placed in a
 
 magnetic field, it experienced a force whose direction is
 given by fleming’s left hand rule( also called motor rule)
It shows the field set up by the poles.
It shows the conductor field due to flow of current in the
 conductor.
4.TYPES OF DC MOTOR

1. Series DC motor

2. Shunt DC motor

3. Compound DC motor
1. Series DC motor
2. SHUNT DC MOTOR
3. Compound DC motor
What is a Mechanism?
A mechanism is the part of a machine which contains
two or more pieces arranged so that the motion of
one compels the motion of the others.

Generally used to:
Change the direction of movement
Change the type of movement
Change the speed of movement
Change the amount of torque or force available to do
  work
Front-wheel drive .
*The FWD platform is
  used in many reliable
  vehicles ,such as a
  Honda Accord or Toyota
  Camry.
* FWD mean that the two
  forward vehicles are
  responsible for moving
  the car .
PARTS OF FWD:
1-gear box.
  it take the motion from the
   engine and we can modify the
   received velocity on it
2-differential.
  it is apart mounted by bolts
  downward the gear box and take
  the output motion from the gear
  box and deliver it to the drive
  shafts (CV joints).
3-drive shafts.
  it take the motion from the
  differential to the two vehicles.
Working:
Advantages:
No pollutants
There is no combustion
Eco friendly to nature
Low cost fuel used
Less moving parts
Dis advantages:
High manufacturing cost
Needs pure hydrogen
If single cell is damaged whole stack should be
 inspected
Applications:
fuel cell is being used in transportation
It is used in power generation plant (480MW power plant in u
  s)
Conclusion:
References
   (1)FAQ section, fuelcells.org
     (2) Long Island Power Authority
     press release: Plug Power Fuel
     Cell Installed at McDonald’s
     Restaurant, LIPA to
         Install 45 More Fuel Cells
     Across Long Island, Including Homes,

     http://www.lipower.org/newscent
     er/pr/2003/feb26.fuelcell.html
     (3) Proceedings of the 2000 DOE
     Hydrogen Program Review: Analysis
     of Residential Fuel Cell Systems &
     PNGV
         Fuel Cell Vehicles,
     http://www.eere.energy.gov/hydroge
   (2)www.fueelcellenergy.com
   (3)Figures
     1, 3    http://hyperphysics.phy-
     astr.gsu.edu/hbase/thermo/elec
Fuel cell car
Fuel cell car

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Fuel cell car

  • 1.
  • 3. Fuel cells, as devices for direct conversion of the chemical energy of a fuel into electricity by electrochemical reactions, are among the key enabling technologies for the transition to a hydrogen- based economy. Among the various types of fuel cells, polymer electrolyte membrane fuel cells (PEMFCs) are considered to be at the forefront for commercialization for portable and transportation applications because of their high energy conversion efficiency and low pollutant emission
  • 5.
  • 6.
  • 8. What is Fuel Cell? Battery that produces electricity overall reaction: oxidation of a fuel by oxygen 2H2(g) + O2(g)  2H2O(l) (Hydrogen) Fuel + oxygen  water Unlimited fuel supply: reactants continuously supplied from an external source (open system) Also known as flow battery Used as a stack
  • 9. How fuel cells work ? Chemistry of fuel cell At anode:- 2H  4H + 4e 2 At Cathode:- O + 4H + 4e  2H O 2 2 NET REACTION 2H2 + O2  2H O 2
  • 10. Overview of a Fuel Cell A fuel cell consists of two electrodes sandwiched around an electrolyte. Oxygen passes over one electrode and hydrogen over the other, generating electricity, water and heat. A fuel cell system which includes a "fuel reformer" can utilize the hydrogen from any hydrocarbon fuel - from natural gas to methanol, and even gasoline.
  • 11. Product FC -H2-251C FC-H2-051C FC-H2-251REF FC-H2-051REF FC-H2-501C Model Descriptio Cell 25cm2, Cell 25cm2- Ref., Cell 5cm2- Ref., Cell 50cm2, Cell 5cm2, H2/Air n H2/Air H2/Air H2/Air H2/Air PERFORMANCE* DC 0.7V 0.7V 0.7V 0.7V 0.7V Voltage Current 15A 3A 15A 3A 25A Nominal 600mA/cm2 at 600mA/cm2 at 600mA/cm2 at 600mA/cm2 at 500mA/cm2 at Current 0.7V(Cell) 0.7V(Cell) 0.7V(Cell) 0.7V(Cell) 0.7V(Cell) Density Nominal Power 10W 2W 10W 2W 18W Rating Output Operation 0 ~ 12W 0 ~ 2.5W 0 ~ 12W 0 ~ 2.5W 0 ~ 20W Range Cell ~45% at 10W ~45% at 2W ~45% at 10W ~45% at 2W ~45% at 18W Efficiency Effective 25cm2 5cm2 25cm2 5cm2 50cm2 area of cell PHYSICAL Height 8cm 9cm Width 12cm 15cm Depth 12cm 15cm Weight 1kg 2kg
  • 13. Types of fuel cell Proton Exchange Membrane (PEM) Phosphoric acid (PAFC) Solid Oxide (SOFC) Alkaline (AFC) Molten Carbonate Fuel Cell (MCFC)
  • 14. Alkali Fuel Cell:  compressed hydrogen and oxygen fuel  potassium hydroxide (KOH) electrolyte  ~70% efficiency  150˚C - 200˚C operating temp.  300W to 5kW output requires pure hydrogen fuel and platinum catylist liquid filled container → corrosive leaks
  • 15. n Carbonate Fuel Cell (MCFC): carbonate salt electrolyte 60 – 80% efficiency ~650˚C operating temp. cheap nickel electrode catalyst up to 2 MW constructed, up to 100 MW designs exist The operating temperature is too hot for many applications. carbonate ions are consumed in the reaction → inject CO 2 to compensate
  • 16. phoric Acid Fuel Cell (PAFC): phosphoric acid electrolyte 40 – 80% efficiency 150˚C - 200˚C operating temp 11 MW units have been tested sulpher free gasoline can be used as a fuel The electrolyte is very corrosive Platinum catalyst is very expensive
  • 17. n Exchange Membrane (PEM): thin permeable polymer sheet electrolyte 40 – 50% efficiency 50 – 250 kW 80˚C operating temperature electrolyte will not leak or crack temperature good for home or vehicle use platinum catalyst on both sides of membrane
  • 18. d Oxide Fuel Cell (SOFC): hard ceramic oxide electrolyte ~60% efficient ~1000˚C operating temperature cells output up to 100 kW high temp / catalyst can extract the hydrogen from the fuel at the electrode high temp allows for power generation using the heat, but limits use SOFC units are very large solid electrolyte won’t leak, but can crack
  • 19.
  • 20. PEM Fuel Cell: Polymer Electrolyte Membrane FC - consists of an electrolyte membrane sandwiched between an anode (negative electrode) and a cathode (positive electrode). Description - a thin, solid, organic compound, typically the consistency of plastic wrap and about as thick as 2 to 7 sheets of paper. This membrane functions as an electrolyte: allows the solution to conduct electricity Concept PEM fuel cells work with a polymer electrolyte in the form of a thin, permeable sheet and allow hydrogen protons to pass through but prohibit the passage of electrons and heavier gases.
  • 21. PEM Fuel Cell Basics: 1 Fuel cells are operationally equivalent to a battery. 4 2 Low temperature; Polymer Electrolyte The reactants or fuel in a fuel cell can Membrane (PEM) type cells are the be replaced unlike a standard standard devices. disposable or rechargeable battery. 5 For automotive applications 3 hydrogen is the fuel choice. Theoretically the maximum voltage that this reaction can generate is 1.2 V. However, in practice the cell usually 6 generates about 0.7 V to 0.9 V and Electrochemical energy comes about 1 W cm-2 of power. from the reaction: ½ H2 + ½ O2 → H2O.
  • 22. Solid organic polymer poly(perfluorosulfunic 50 - 100°C acid) Operating 122 – 212°F Electrolyte Temp. System Output 53 – 58% (transportation) 1KW – 250 KW 25 – 35% Electrical (stationary) Eff. 70 – 90% (low grade waste heat) CHP Eff.
  • 23. Basic Elements of PEMFC -It conducts the electrons that are freed from the hydrogen molecules so that they can be used in an Anode external circuit. -It has channels etched into it that disperse the hydrogen gas equally over the surface of the catalyst. -has channels etched into it that distribute the oxygen to the surface of the catalyst. Cathode -conducts the electrons back from the external circuit to the catalyst, where they can recombine with the hydrogen ions and oxygen to form water Anode Reaction Cathode Reaction H2 → 2H+ + 2e- O2 + 4H+ + 4e- → 2H2O
  • 24. Basic Elements of PEMFC -This specially treated material, which looks something Electrolyte like ordinary kitchen plastic wrap, only conducts positively charged ions. - The membrane blocks electrons. - It is usually made of platinum powder very thinly coated onto carbon paper or cloth. - The catalyst is rough and porous so that the Catalyst maximum surface area of the platinum can be exposed to the hydrogen or oxygen. - The platinum-coated side of the catalyst faces the PEM.
  • 25. How a PEM Fuel Cell Works?
  • 26. How a PEM Fuel System Works?
  • 27. The Current PEM Market Portable 63% 2% Large Stationary 16% Small Buses 3% Stationary Light Duty Niche 10% 6% Devices Transportation Total Number of PEM Units Installed Globally By Application
  • 28. •Hydrogen tank is used to store the compressed hydrogen gas at high pressure •Generally four types of hydrogen tanks are being used •Metal tank(steel, (200bar to 2900 psi) , aluminum,(175bar to 2538 psi) •Metal tank(aluminum)with filament windings like glass, (263bar to 3814psi) and carbon fiber, (299bar to 4423 psi). •Tank made of composite materials.(305bar to 4423 psi) •Composite tanks such as carbon fiber with a polymer liner. (661bar to 9586psi)
  • 30.
  • 31. INTRODUCTION: A dc motor is a machine which converts electrical energy into mechanical energy.
  • 32. 3. WORKING PRINCIPLE OF DC MOTOR When ever a current carrying conductor is placed in a  magnetic field, it experienced a force whose direction is given by fleming’s left hand rule( also called motor rule) It shows the field set up by the poles. It shows the conductor field due to flow of current in the conductor.
  • 33. 4.TYPES OF DC MOTOR 1. Series DC motor 2. Shunt DC motor 3. Compound DC motor
  • 34. 1. Series DC motor
  • 35. 2. SHUNT DC MOTOR
  • 36. 3. Compound DC motor
  • 37.
  • 38. What is a Mechanism? A mechanism is the part of a machine which contains two or more pieces arranged so that the motion of one compels the motion of the others. Generally used to: Change the direction of movement Change the type of movement Change the speed of movement Change the amount of torque or force available to do work
  • 39. Front-wheel drive . *The FWD platform is used in many reliable vehicles ,such as a Honda Accord or Toyota Camry. * FWD mean that the two forward vehicles are responsible for moving the car .
  • 40.
  • 41. PARTS OF FWD: 1-gear box. it take the motion from the engine and we can modify the received velocity on it 2-differential. it is apart mounted by bolts downward the gear box and take the output motion from the gear box and deliver it to the drive shafts (CV joints). 3-drive shafts. it take the motion from the differential to the two vehicles.
  • 43. Advantages: No pollutants There is no combustion Eco friendly to nature Low cost fuel used Less moving parts
  • 44. Dis advantages: High manufacturing cost Needs pure hydrogen If single cell is damaged whole stack should be inspected
  • 45. Applications: fuel cell is being used in transportation It is used in power generation plant (480MW power plant in u s)
  • 47. References (1)FAQ section, fuelcells.org (2) Long Island Power Authority press release: Plug Power Fuel Cell Installed at McDonald’s Restaurant, LIPA to Install 45 More Fuel Cells Across Long Island, Including Homes, http://www.lipower.org/newscent er/pr/2003/feb26.fuelcell.html (3) Proceedings of the 2000 DOE Hydrogen Program Review: Analysis of Residential Fuel Cell Systems & PNGV Fuel Cell Vehicles, http://www.eere.energy.gov/hydroge (2)www.fueelcellenergy.com (3)Figures 1, 3 http://hyperphysics.phy- astr.gsu.edu/hbase/thermo/elec

Editor's Notes

  1. Components: 2 electrodes – pos&neg – cathode & anode, electrolyte
  2. Content Layouts
  3. Mechanisms Gateway To Technology® Unit 2 – Lesson 2.2 – Mechanical Systems