1. Ahmed Mohamed Abou El- Soud Abd El-Rahman
Site Welding Manager
Arabian Bemco Contracting Company
B.Sc. In Metallurgical & Material science Engineering, Suez Canal University
M. Sc. In Metallurgical & Material science Engineering, Cairo University
Registered PhD Degree “welding”, Faculty of Engineering, Cairo University
International Welding Engineer (IWE)
Certified Welding Inspector (CWI)
API 510 pressure vessel inspection certification
ISO 9001-2008 Lead Auditor
ahmedhegazy504@yahoo.com
ahmedhegazy504@gmail.com
aalsoud@bemcoint.com
(+966) 055 2518861
(+966) 059 3874041
(+2) 01005035528
PERSONAL PROFILE:
Date of Birth : 28/7/1981.
Place of birth : Menouf – Menoufia - Egypt.
Nationality : Egyptian.
Material Status : Married.
Religion : Moslem.
Military service : Exempted.
Driving Liesence : Saudi, Egyptian & international Licenses.
EDUCATIONAL BACKGROUND:
(Including Training)
1. Bachelor Degree:
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2. • Certificate : B. Sc. In Metallurgical & Material science Engineering.
• Faculty: Petroleum & Mining Engineering.
• Date of Graduation : May 2003.
• Graduation Project: Study on Isothermal treatment of 42 CrMo 4 alloy steel.
• Project Grade: Excellent.
• Cumulative Estimate: Pass (62.56%)
2. Diploma
•Diploma on Heat treatment & Metal forming in Cairo University Faculty of
Engineering.
•Cumulative Estimate: Good (72.1%)
3. Master Degree:
Finished Preparatory courses with grade Very Good (83.2%) and get
The following grades:
1- Welding technology: Very Good.
2-Testing (destructive and non destructive) & statistical analysis: V.Good
3-Theory of solidification: Excellent.
4-Physical Metallurgy: Very Good.
5-Heat treatment technology: Very Good.
6-Corrosion Engineering & corrosion control: Very Good.
I got M.Sc degree at 03/10/2011.
4. Training Attended:
• Nasr Co. for Automotive Vehicles: Heat treatment, chemical analysis,
welding & Mechanical tests.
•Arab Co. for special steel: Where My project done.
PROFESSIONAL BACKGROUND:
Courses Attended:
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3. ♦ IWE (INTERNATIONAL WELDING ENGINEER) Diploma in
ACCORDANCE WITH INTERNATIONAL INSTITUTE OF WELDING
(IIW).
♦ CERTIFIED WELDING INSPECTOR (CWI), ACCORDING TO
AMERICAN WELDING SOCIETY (AWS).
♦ ISO 9001:2008 LEAD AUDITOR CERTIFICATE (IRCA REGISTERED)
FROM BUREAU VERITAS.
♦ API 510 Certificate, pressure vessels inspection.
♦ WELDING TECHNOLOGY IN CENTRAL METALLURGICAL RESEARCH
AND DEVELOPMENT INSTITUTE (CMRDI), WELDING RESEARCH
DEPARTMENT FROM 24/1/2004 TO 24/4/2004.
♦ WELDER QUALIFICATION CERTIFICATE FROM CENTRAL
METALLURGICAL RESEARCH AND DEVELOPMENT INSTITUTE
(CMRDI), WELDING RESEARCH DEPARTMENT ACCORDING TO AWS
D1.1. 1998.
♦ NON DESTRUCTIVE TESTS AS FOLLOWS:
1) Ultrasonic Method Level II:
 At welding & NDT consulting office (Detection).
 ASNT level III Examiner: Eng Abdullah MA Hassanein.
2) Radiographic Method level II:
 At welding & NDT consulting office (Detection).
 ASNT level III Examiner: Eng/Abdullah MA Hassanein.
3) Magnetic Particle Method level II :
 Mining studies & Research Centre (MSRC), Faculty of
Engineering, Cairo University.
 ASNT level III Examiner Prof. Dr. Eng. M. Rafat El
Kousy.
4) Liquid Penetrant Method level II:
 Mining studies & Research Centre (MSRC), Faculty of
Engineering, Cairo University.
 ASNT level III Examiner Prof. Dr. Eng. M. Rafat El
Kousy.
5) Visual Inspection level II :
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4.  At welding & NDT consulting office (Detection).
 ASNT level III Examiner: Eng Abdullah MA
Hassanein.
All according to ASME IV, AWS D l.l. & API 5L.
6) Mechanical Testing such as Hardness test, tension,
compression, Creep, Fatigue test, Impact test & Metallographic
test.
7) Corrosion control by cathodic Protection by auxiliary anode and
impressed current.
♦ Computer Skills:
 INTERNATIONAL COMPUTER DRIVING LICENSE (ICDL).
 Programming with Microsoft visual Basic, C, C++.
 Very good user of Internet.
♦ Language skills:
 Arabic [Mother Tongue].
 I have (TOEFL) from Cairo University, Center for Foreign
Languages & Professional Translation
Other Languages Read Write Speak
English Very good Very good Very good
French Fair Fair fair
WORK EXPERIENCE:
13 Years in Welding & Inspection of:
♦ Pipelines.
♦ Plate works.
♦ Steel structure.
♦ Hot bends.
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5. ♦ Pressure vessels & Boilers.
♦ All piping activities.
FAMILIAR WITH CODES & STANDARDS
ASME sec II, , sec V, sec IX, ANSI/ASME B31.3, ASTM CODE, AWS, API 5L,
API 1104, API 650 ,Saudi Aramco and International standards , codes for
constructions and Inspections & European Norm.
From 30/03/2013 till date
•COMPANY: Arabian Bemco Contracting Company
•POSITION HELD: Site Welding Manager
•JOP DUTIES:
• To improve welding efficiency and the upgrading of the welders, this department
analyzes and evaluates welders’ performance. The department has established more
than 50 welding procedure qualification records for different materials and
combinations with a wide range of thicknesses. Arabian Bemco has a well-
established welders training and certification centre to overcome the anticipated
shortage of welders in different projects. In order to meet its operational
requirements, this training centre imparts theoretical and practical training that
upgrades the skills of semi-skilled welders to those of fully-qualified welders and
develops qualified welders into multi-skilled welders.
• To manage and motivate QA/QC as well as construction welding team.
• To manage the site welding operations by preparing welding documents and giving
technical training in the field of welding and fabrication to the projects in accordance
with company procedures, international Codes and Standards and Project specific
requirements.
• Having the attitude and experience in communicating with personnel and
management of multi disciplined nationalities, and delegation thereof.
• To ensure that the production welding process is operated in a fully productive and
efficient manner, develop welding techniques, procedures and the application of
welding equipment to solve problems involving fabrication, utilizing knowledge of
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6. production specifications, properties and characteristics of metals and metal alloys
and engineering principles.
• To ensure that all production welding costs are effective and kept to a minimum,
develop new processes and procedures to improve existing methods of welding,
evaluate new developments within the welding field for possible application within
the current production processes.
• To ensure that all production welding is produced on time and to high quality
requirements.
• To work out the human resources required to operate the department efficiently.
• Produce reports as to timescales for welding.
• To monitor the production processes for welding ensuring effective returns in the
production process covering re-works.
• To optimize the available equipment/welding machines for all areas within Bll.
• To liaise with other production areas.
• To work with all managers to ensure that the companies policies and goals are
implemented.
• Assist and support the Welding Team and/or project teams on all welding matters
• Responsible as Company Technical Authority for Welding and Materials.
• Prepare and issue Welding Documents (Welding Books, WPSs, WPQR, PTW report,
Procedures, etc.).
• Review clients specifications and scopes of work, examine structure/pipe metallurgy
and prepare detailed Welding procedures to achieve maximum productivity in
accordance with required quality levels.
• Review and approve vendor's/ contractors proposed welding procedure
specifications, construction welding procedure specifications and procedure
qualification records.
• Coordinate and schedule personnel and systems for the qualification of welding
procedures and welders.
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7. • Guiding Corrosion and materials departments on the material selection with respect
to welding.
• Sound technical knowledge of corrosion, fracture, fatigue, brittle, creep,
embitterment behavior of welded joints and materials used in oil and gas industry.
Review and approve subcontractors welding submissions.
• Ensure that Welding traceability info are recorded, maintained and available in the
required format for all Welding activities to demonstrate achievement of client
requirements.
• Evaluate and estimate type and quantity of welding consumables.
• Prepare Purchase Requests for Welding Consumable.
• Monitor Consumables consumes along the project, evaluating additional
Consumable Purchase, if required.
• Developing Welding specifications to ensure integrity of equipment and facilities
used in company projects LLC.
• Monitor the Welding Quality trough the analysis of the trends of Project Defect
Rates and Welders defect rates prepared by QHSE Dept., proposing improvement
actions.
• Carrying out failure analysis and finding solutions to welding related problems.
• Supervise and motivate the welding team.
• Review performance of Subordinates.
• Identify training needs.
• Ensure all welder employees are fully and adequately covered by required
qualifications for contracts.
• Ensure that all procedure qualifications are current and up to date for contracts and
for ensuring that new WPQR and WPS are carried out in a timely manner.
• Supervise and monitor training requirements for welders and ensure that an
adequate training program is implemented.
• To give technical guidance to welders and other department.
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8. • To Work Closely with QA/QC on Technical issues and quality requirements regarding
procedures.
• Assist and support the Welding Team and/or project teams on all welding matters.
• Responsible as Company Technical Authority for Welding and Materials.
• Prepare and issue Welding Documents (Welding Books, WPSs, WPQR, PTW report,
Procedures, etc.).
• Review client’s specifications and scopes of work, examine structure/pipe metallurgy
and prepare detailed Welding procedures to achieve maximum productivity in
accordance with required quality levels.
• Review and approve vendor's/ contractors proposed welding procedure
specifications, construction welding procedure specifications and procedure
qualification records.
• Coordinate and schedule personnel and systems for the qualification of welding
procedures and welders.
• Guiding Corrosion and materials departments on the material selection with respect
to welding.
• Review and approve subcontractors Welding submissions.
• Ensure that Welding traceability info are recorded, maintained and available in the
required format for all Welding activities to demonstrate achievement of client
requirements.
• Evaluate and estimate type and quantity of welding consumables.
• Prepare Purchase Requests for Welding Consumable.
• Monitor Consumables consumes along the project, evaluating additional
Consumable Purchase, if required.
• Developing Welding specifications to ensure integrity of equipment and facilities
used in company projects LLC.
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9. • Monitor the Welding Quality trough the analysis of the trends of Project Defect
Rates and Welders defect rates prepared by QHSE Dept., proposing improvement
actions.
• Carrying out failure analysis and finding solutions to welding related problems.
• Workshop Auditing Experience :
A. Manufacturing Specifications and Standards
• Does the Fabricator/ Manufacturer have a copy of CLIENT specifications and are the
Fabricator’s personnel familiar with these specifications?
• Does the Fabricator/Manufacturer have a latest copy of AWS D1.1 or ASME ?
• Does the Fabricator/Manufacturer have copies of all the current relevant material
specifications (e.g. ASTM)?
• Does the Fabricator/Manufacturer have personnel that are knowledgeable and
experienced with the material codes and specifications?
• Is there a written procedure in place to disseminate specification requirements and
changes to appropriate personnel?
B. Reading / interpreting shop drawings
• Does the Fabricator/Manufacturer have personnel capable of supervising, evaluating
and coordinating shop drawing preparation and review?
• Do the shop drawings for current work denote materials to be utilized in the final
structure?
• Do the shop drawings for the current work denote NDT requirements for the various
welded connections?
• Do the materials and processes specified or indicated on the shop drawings for
current work agree with the associated contract documents material requirements
for work ongoing in the shop?
C. Drawing Control
• Does the Fabricator or Manufacturer have a written procedure for tracking design
drawings?
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10. • Does the tracking procedure utilized trace each phase from drawing preparation,
showing receipt, submittal for approval, approval, re-submittals and date sent to
shop for fabrication?
• Do the shop plans for current work correspond to the latest revision?
D. Work Order – Job control
• Does the Fabricator/Manufacturer have an established job control number and
identification systems for all work in production or completed?
• Does the Fabricator/Manufacturer have an established identification system in place
that clearly denotes material or fabricated components accepted by in-house QC?
• Does the Fabricator/Manufacturer have an established identification system in place
that clearly denotes fabricated components requiring repairs or corrections?
• Is all received correspondence marked with a distinguishable identifying mark?
• Are correspondence files maintained and segregated for each project?
• Is received correspondence stamped, dated and initialed by personnel responsible
for the evaluation and implementation of the technical content?
E. Material Procurement & Subcontracts
• Are purchase orders or any other types of material procurement forms on file for
verification and documentation of the orders?
• Are all materials ordered or procured to the required standards and specifications
specified in the corresponding contract documents?
• Do the Fabricator’s or Manufacturer’s procurement documents require that his
suppliers must furnish material testing reports (MTR’s)?
• Do the procurement documents state how the material should be marked and
identified?
• Are procedures in place to assure that subcontracted fabrication is ordered to
contract requirements?
F. Material Receiving
• Is there an established written procedure for the reception of materials and sub-
assemblies?
• Are reception inspections done to all incoming materials and sub-assemblies arriving
at this facility?
• Are purchase orders or any other types of material procurement documents
available to the Receiving
• Inspector to facilitate confirmation of compliance?
• Do the materials and sub-assemblies receiving inspection confirm and document the
following:
a. ____ Proper grade of material?
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11. b. ____ Proper material markings and identification?
c. ____ Proper material dimensions?
d. ____ Compliance with dimensional tolerances?
e. ____Heat numbers on material match heat numbers on corresponding mill
certificates?
• Are receiving inspections documented for:
a. ____ Acceptance and rejection of nonconforming materials and sub-assemblies?
b. ____ Corrective actions taken to deal with non-correctable and correctable non-
conformity’s observed during the reception inspection?
• Are acceptance standards and acceptance tolerances available for reference at the
receiving inspection station?
• Does the Fabricator or Manufacturer have a material identification system to assure
control of materials of different grade and size (as applicable)?
• Does the Fabricator or Manufacturer segregate controlled materials by project?
• Does the Fabricator/Manufacturer have mill test reports (MTR’s) for all material
currently in fabrication?
• Are MTR’s traceable to stored or stocked material?
• Are materials stored or stocked so as to prevent damage to the raw materials or final
fabricated pieces?
• Are the stored or stocked materials clearly marked or identified?
G. Equipment/facilities, handling and storage procedures
• Does the Fabricator or Manufacturer have adequate equipment to fabricate the
proposed items? (Attach list of the available equipment.)
• Does the Fabricator or Manufacturer have adequate equipment to fabricate to the
units required (English/Metric)?
• Is the material handling equipment adequate for the type of work being performed?
• Does the Fabricator or Manufacturer have adequate written procedures that
describe or illustrate the proper way to:
a. ____ Handle material in the yard?
b. ____ Handle materials in the plant?
c. ____ Move in process materials and sub-assemblies?
d. ____ Provide correct bracing and blocking for materials and sub-assemblies?
e. ____ Prevent material and sub-assembly deterioration?
f. ____ Provide correct storage for fabricated products?
g. ____ Handle and ship the fabricated products?
H. Welding & Welding Consumables
• Does the Fabricator/Manufacturer have welding procedure specifications and
procedure qualification records (if applicable) per the submitted WQCP?
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12. • Are the Fabricator’s/Manufacturer’s list of welders/operators listed in the submitted
WQCP up to date?
• Are approved welding procedures readily available or posted near all welding
machines?
• Do welders know and understand which WPS is to be used to produce each specific
weld?
• Are welded structures and specific welds traceable to the welder(s) and or welding
crew that completed the job?
• Does the Fabricator/Manufacturer have and properly maintain appropriate
equipment for preheat and interpass heating?
• Do Quality Control Personnel monitor maximum interpass and minimum WPS
preheat temperatures utilizing proper equipment?
• Are flame cut edges inspected by quality control inspectors to verify compliance with
AWS D1.1 code requirements?
• Do quality control inspectors verify and document joint fit-up of each joint before
welding is permitted?
• Do the quality control inspectors verify and document the utilization of WPS’s?
• Are meters and other devices used to record or display welding variables checked for
accuracy every three months?
• Is the equipment used for verifying meters and other devices certified annually?
• Are welding consumables stored in accordance with AWS D1.1?
• Are welding consumables at the workstation protected from contamination and
damage?
• Does the Fabricator or Manufacturer control the exposure time of low-hydrogen
SMAW electrodes following removal from hermetically sealed containers, drying
ovens, or storage ovens?
• Are consumable manufacturer certification reports on file and available?
I. Coating Process:
• Are the facilities and equipment suitable for performing cleaning, painting or
galvanizing?
• Does a written procedure exist that addresses: Measuring and recording
temperature, Measuring and recording humidity, Measuring and recording wet film
thickness, Measuring and recording dry film measurements.
• Are the facilities and equipment suitable for performing galvanizing in conformance
with appropriate ASTM specifications?
• Are thickness measurements of galvanized surfaces performed and documented?
• Does a written repair procedure exist for repair of galvanizing holidays?
J. Quality control & Quality control inspectors:
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13. • Does the Fabricator or Manufacturer have a written Quality Control Manual that
describes the company policy, support and commitment to quality?
• Does the Fabricator or Manufacturer have a written job description and an
organizational chart that reflects its commitment to quality?
• Does the Quality control Manual include sections that deal with:
a. Contract review?
b. Documents and drawings control?
c. Materials purchasing?
d. Product identification and traceability?
e. Process control?
f. Inspection and testing?
g. Control of inspection, measuring and test equipment?
h. Control of nonconforming products?
i. Corrective and preventive actions?
j. Handling and storage?
k. Packaging and delivery?
l. Internal audits?
m. Manual review and update?
• Does the Fabricator have a registered Certified Welding Inspector (CWI) on his full
time staff or on contract?
• Were Quality Control personnel available in the plant during this inspection audit?
• Does the Fabricator have certified NDT personnel on their full time staff?
• Does the Fabricator verify the subcontractor’s qualifications?
• Does the Fabricator or Manufacturer have current certifications and eye
examinations for all inspection personnel and the Certifying Level III (staff and
subcontractor) on file and readily available?
• Does the Fabricator or Manufacturer have a copy of the approved written practice
for certification of NDT personnel (staff and subcontractor) on file and readily
available?
• Does the written practice meet or exceed the recommendations of ASNT SNT-TC-1A,
latest edition?
• Does the Fabricator or Manufacture maintain documentation readily available on file
of the calibrations performed on NDT equipment utilized in the facility by QC
Personnel or subcontractors?
• Does the Fabricator or Manufacturer maintain documentation for all quality control
testing?
• Do quality control inspectors have sufficient equipment to adequately perform their
tasks e.g. Tape line, Calipers, Tag systems, Fillet weld gages, Chipping hammer,
Magnifying glass, Amp tongs, paint gages, Flashlight, Preheat & interpass
temperature measuring and testing devices, Mirrors?.
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14. • Does the Fabricator or Manufacturer have written procedures for:
a. ____ Minor repairs?
b. ____ Major repairs?
c ____ Documentation Re-inspection of repairs?
• Do Quality Control Personnel mark or otherwise indicate clearly on the components
when the following checks are completed and the disposition of their findings:
a. ____ Joint fit-up verified?
b. ____ Welding parameters verified?
c. ____ Final visual inspection completed?
d. ____ NDT completed (if required)?
e. ____ Confirmation of defect removal prior to repair welding (if required)?
f. ____ Dimensions of fabricated component verified?
g. ____ Fabricated structure or component verified for compliance with contract
documents?
• Are quality control personnel aware and familiar with the quality control
requirements?
• Does the Fabricator or Manufacturer maintain a quality control program that is
independent from production?
• Do the quality control inspectors have the responsibility of informing line foreman
and superintendent when observing any non-conforming work processes and
performances?
• Is the CWI/QC given sufficient authority to stop work in order to prevent
unacceptable work from proceeding?
K. Completed member storage and Final inspection
• Does the Fabricator or Manufacturer understand that there is a 48-hr. notification
for final inspection?
• Is the Fabricator or Manufacturer aware that they must provide complete paper
work, including a certificate of compliance and weights, for final inspection and
release from the shop?
• Does the Fabricator or Manufacturer have a designated location where material
receives final inspection?
• Are completed members properly stored to prevent damage?
• Are all components traceable to MTR’s?
• Does the Fabricator or Manufacturer understand that material release tags should
be completed and attached only by the Engineer or his authorized representative?
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15. From 19/03/2012 till 29/03/2013
•COMPANY: BEMCO INTERNATIONAL FOR INDUSTRIES.
•POSITION HELD: Senior QA/QC WELDING ENGINEER.
•JOP DUTIES:
• Supervise and motivate welding inspector & engineers team
• To identify WPS requirement, preparation of WPS, conducting PQR, witnessing of
weld test assemblies and mechanical tests and approval of WPS .
• To qualify the welder/welding operators & maintaining welder continuity.
• To give technical guidance to the welders, welding trainer, welding inspectors etc.
• Develop welding techniques, procedures, and application of welding equipment to
problems involving fabrication of metals, utilizing knowledge of production
specifications, properties and characteristics of metals and metal alloys, and
engineering principles:
• Develop and test new fabrication processes and procedures, improve existing or
develop new welding equipment, develop new or modify current welding methods,
techniques, and procedures.
• Establish welding procedures to guide production and welding personnel relating to
specification restrictions, material processes, pre- and post-heating requirements
which involve use of complex alloys, unusual fabrication methods, welding of critical
joints, and complex post heating requirements.
• Evaluates new developments in welding field for possible application to current
welding problems or production processes.
• Coordinate with welding supervisor and inspector to ensure compliance with
established welding procedures, restrictions, and standards; in testing welds for
conformance with national code requirements; or testing welding personnel for
certification.
• Contacts personnel of other agencies, engineering personnel, or clients to exchange
ideas, information, or offer technical advice concerning welding matters.
• May perform experimental welding to evaluate new equipment, techniques, and
materials.
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16. From 18/07/2010 till 06/2011
•COMPANY: SETE ENERGY FOR INDUSTRIAL PROJECTS.
•POSITION HELD: QA/QC WELDING ENGINEER.
From 22/11/2009 till 01/07/2010
•COMPANY: NATIONAL STEEL FABRICATION (AIN SOKHNA)
•POSITION HELD 1: SENIOR QUALITY CONTROL ENGINEER.
•JOP OBJECTIVES:
1. Leading a team of welding inspectors & engineers
2. Ensuring that all activities of inspection are applied according to
Inspection test plan (ITP).
3. Follow technical manner to solve any problems.
4. Sharing production to make acceptable proposals for solving non
Conformance cases.
•JOP DUTIES:
1. Make inspection test plan ITP according to the client requirement.
2. Monitoring all inspectors activities
3. Ensuring that all data provided to inspectors are controlled from
document control.
4. Revising the documents with inspectors for final release.
5. Pointing out the problems areas to be clear for inspectors.
6. Follows up the non conformance reports till completion date.
7. Explain why and how jobs are to be performed to eliminate faults,
dangerous practices.
8. Meeting of all inspectors, Engineers to inform of situation and re-inforce quality
requirement and may need to issue a statement to all for management.
•MAJOR PROJECTS:
1. SAINT GOBAIN GLASS (AIN ELSOKHNA).
CLIENT:(SAINT GOBAIN).
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17. 2. SINOMA CEMENT (AL ARESH) STEEL STRUCTURE.
CLIENT :( SINOMA).
3. SINOMA CEMENT (AL ARESH) EQUPEMENT.
CLIENT: (SINOMA).
4. EZZ BILLET C.C.M. PROJECT (AIN ElSOKHNA).
CLIENT: OCI.
5. EL MERK PROJECT CEMENT (ALGERIA).
CLIENT: PETROFAC.
6. BAR MILL FOR EZZ STEEL (AIN ELSOKHNA) .
CLIENT: OCI.
7. PREFABRICATION OF TWO TANKS FOR EFC PLANT- SUEZ.
CLIENT (UHDE).
•POSITION HELD 2: HEAD OF DOCUMENT CONTROL
•JOP OBJECTIVES:
A) document control: supervise all the updated and valid copies of all
documents that need to be controlled are distributed to the
correspondent staff.
B) quality records: supervise that all records are identified , controlled
and stored in a retrievable way and protected through its retention
time.
C) supervise that all quality record after finishing by inspector received
and checked according to ISO 9001: 2008 and client requirements
then filled and delivered as data book for client.
From 01/06/2008 till 1/10/2009
•COMPANY: CONSOLIDATED CONTRACTORS COMPANY (CCC).
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18. •POSITION HELD: QUALITY CONTROL ENGINEER (welding).
•PROJECT: KHURSANIYAH GAS PLANT (KGP) PROJECT.
•CLIENT: BECHTEL & TECHNIP (BTJV), SAUDI ARAMCO
•ARAMCO SAP NO. # 70009500(APPROVED AS WELDING INSPECTOR)
Duties & Responsibilities
Final punch listing, Test packs preparation for Hydro
testing
Inspection.
Final Review of Test Pack :
 P & ID against ISO drawing check, items to be verified:
 Punch list review against ISO drawing, items to be verified :
 ICS against ISO drawing:
 Witness for bolts tourqing verify the flagged gasket (cooler)
From 20/3/07 till 01/06/2008
•COMPANY: CONSOLIDATED CONTRACTORS COMPANY (CCC).
•POSITION HELD: QUALITY CONTROL ENGINEER (welding).
•PROJECT: KHURSANIYAH PRODUCING FACILITIES (KPF) PROJECT.
•CLIENT: SNAMPRJETTI, SAUDI ARAMCO.
Duties & Responsibilities:
 Full knowledge with interpret the QCPs, ITPs, Project specifications, Materials, Oil
& Gas plants.
 Materials inspection for receiving materials & Review of material certificates to
check and compliance as per project specifications & check from bill of material
with piping spools material.
 Prepare Request for Inspection (RFI), Checklists, reports on inspections and test
undertaken for the conclusion in and inspection records.
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19.  Ensure that the documentation, Request for Inspection (RFI), Checklists, test pack
and surveillance meets the requirements of the Project Quality Plan.
 Piping fit-up inspection before welding and after welding as per ISO drawings.
 Dimension, orientation & Geometry inspection of piping spools as per ISO
drawings.
 Inspection of weldment before, during & after welding.
 Control and witness for the NDT.
 Witness & review the Mechanical destructive tests.
 Issue Non-Conformance Reports (NCR) for violations and investigate the reason of
non-conforming items, and initiate corrective actions to prevent recurrence of
nonconformities.
From 31/8/04 to 15/3/07
• COMPANY: NATIONAL STEEL FABRICATION COMPANY ( NSF)
FOLLOW (ORASCOM).
• POSITION HELD: QUALTY CONTROL ENGINEER.
• JOP OBJECTIVES:
Implementation the inspection test plan ITP sequences.
• Major projects:
1. STEEL STRUCTURE FOR PORT SAID
EAST CONTAINER TERMINAL PROJECT
CLIENT: ARCHIRODON.
2. STEEL STRUCTURE FOR SUEZ
FERTILIZER LINE II.
CLIENT: ORASCOM.
3. PIPE RACK STEEL STRUCTURE FOR
GEBEL ALI POWER STATION PROJECT .
CLIENT: CCC DUBAI. TOSHIBA & MITSUBISHI.
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20. 4. STEEL STRUCTURE STACK & DUCTS
FOR BOILER BACKAGE
CLIENT: BABCOCK HITACHI – EUROPE GMBH & UHDE.
5. GOAL POSRS AND INLET DUCT
SUPPORT FRAME ROW 3 FOR HRSG
UNIT .
CLIENT: NEMBV.
6. FABRICATION OF PLATE WORKS FOR
QASSIM CEMENT CO.
CLIENT: (IHI).
7. EAST DELTA ELECTRICITY
PRODUCTION COMPANY NEW TALKHA POWER STATION CYCLE 750 MW
COMBINED PROJECT.
CLIENT : ORASCOM (BESIX).
8. NIGERIAN CEMENT COMPANY ( PLATE
WORKS LINE II )
CLIENT : ORASCOM / FLSMIDTH.
9. FABRICATION OF SIX HRSG ZAYZOUN &
NASSERIEH.
CLIENT : NEMBV.
10. STEEL STRUCTURE FOR EGYPTIAN
CEMENT FACTORY
CLIENT : ORASCOM.
11. STEEL STRUCTURE FOR NIGERIA
CEMENT FACTOR (CALABAR) LINE I.
CLIENT: ORASCOM.
12. CONDITIONING TOWER FOR TASLUJA
CLIENT: ORASCOM
13. STEEL STRUCTURE FOR CEMENT
TERMINAL/ STORAGE CONSTRUCTION
CLIENT : ORASCOM
14. BAZIAN CEMET FACTORY PLATE
WORKS
CLIENT :ORASCOM
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21. 15. EGYPTIAN CEMENT COMPANY – BY
PASS – KILN SHELL
CLIENT : ORASCOM
16. CALABAR CEMENT COMPANY
(NIGERIAN) PLATE WORKS
CLIENT : ORASCOM
17. STEEL STRUCTURE FOR WHITE
CEMENT PLANT CIBA – ALGERIA
CLIENT : ORASCOM
18. STEEL STRUCURE FOR BAZIAN
CEMENT FACTORY
CLIENT : ORASCOM
19. WHITE CEMENT PLANT CIBA _ALGERIA
(PLATE WORKS)
CLIENT : ORASCOM
20. BLOW OFF STACK
CLIENT : UHDE
21. ALEXANDRIA CARBON BLACK LINE 1
CLIENT : FILTER MEDIA
22. PLATE WORKS FOR FUJAIRAH
CLIENT : ORASCOM
23. STEEL STRUCTURE FOR FUJAIRAH
CLIENT : ORASCOM
24. BULK HALL STEEL STRUCTURE FOR
HELWAN FERTILIZER
CLIENT: ORASCOM
25. KURIMAT POWER STATION
CLIENT: G & H
26. PLATE WORKS FOR BAZIAN CEMENT
FACTORY
CLIENT: ORASCOM
JOP DUTIES:
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22. Phase A - - Initial Review
1. Review purchase order, Codes, etc... & drawings.
2. Develop all necessary Inspection Plan/s.
3. Check welding procedures; welder status.
4. Establish inspection documentation system.
5. Publish non-conforming product ID system.
6. Create a job corrective action program.
Phase B - - Pre - welding Checks
1. Check suitability, condition of welding equipment.
2. Check conformance of base and filler materials.
3. Check the positioning of members and of joints.
4. Check joint preparation, fit-up, cleanliness.
5. Check adequacy of alignment maintenance.
6. Check preheat (or initial) temperature.
Phase C - - In-process Inspections
1. Check compliance with WPS provisions.
2. Check quality, placement of key weld passes.
3. Check welds bead sequencing and placement.
4. Check interpass temperature and cleaning.
5. Check adequacy of back gouging.
6. Monitor any specified in-process NDE.
Phase D - - Post welding Activities
1. Check finished weld appearance, soundness.
2. Check weld sizes and dimensions.
3. Check dimensional accuracy of weldment.
4. Carry out or monitor/evaluate specified NDE.
5. Monitor any PWHT or other post-weld work.
6. Final Dimensional check and final visual check according to
Client specs. , Drawings, AWS D 1.1 & ASME B31.3.
7. Finalize and collate Inspection documents.
From 1/5/04 to 26/8/04
COMPANY: INTERNATIONAL PIPE INDUSTRY COMPANY (IPIC).
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23. POSITION HELD: QUALITY CONTROL ENGINEER.
Brief Description of Responsibilities:
1- Witness the process of pipe Industry as follows:
• Rolling the plates on the three roll machine.
• Edge milling machine.
• Internal welding machine (SAW).
• External welding machine (SAW).
• Visual inspection on the weld.
• Repair area.
• First step of NDT (UT & RT).
• Expander machine for the straightness of the pipes.
• Hydrostatic test machine
- Pipe No. - test pressure. - holding time.
• Second step of NDT (UT & RT).
• Magnetic particle machine.
• End beveling machine to the final Inspection.
2-Witness the hot Bend Industry Process
• Hot bend machine which working by Induction heating
and Rapid cooling .
•Heat treatment of these Hot Bend In Gas Final Bogie Hearth Furnace.
• Visual surface Inspection (Internal & External) & Dimension check
of these hot bends as follows:
-Thickness by ultrasonic instrument.
- Ovality.
- Outside diameter by tabe.
- Bend Radius.
- Total length.
- Bend Angle.
- Passing BIG.
- End Beveling.
- MT & UT on the Hot Bend for residual stressed areas.
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24. 3- Witness the Real Time station area (Radiographic area) .
- Processing of Films.
- Interpretation of all standard films.
All according to API 5L.
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