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Kurt Holobaugh
2014.4.26 v1
DIG Engineering
Operations Review
Open Projects
&
Planned Project
QT-107 Rev-A
Current Projects
 LEIT-1 Transition production to Mexico successful
 Product modifications included:
 New PVM specified
 Software revisions to include addition of charge pump & major bug fix
 New LCD specified
 First 300 unit production run built and tested with Zero
defects
 Second 400 units delivered on 4-30-14, in test today.
Current Controller Projects
 RBC Controller In production
 Production Capacity increased from 200 unit/day to
400/units
 Ongoing production improvement to increase capacity to
650 units / day
 Tooling and Fixture enhancement
 Value Stream Mapping and Lean Mfg Process improvement
 Labor Capacity
 Floor Layout to support single piece flow
Current Projects
 LOHE - Working with our Partners AGI, we are
undergoing testing of the first 28 unit in the
engineering pilot run
 Electronics, PVM and Super Capacitor charging system initial
testing with no issues.
 Changes to the Lid, Bottom enclosure, Key Pad and Flow tube are
in process and expected to be completed by May xx.
 Pressure and Flow testing in progress to establish flow rates related
to head pressure.
 Manufacturing Assembly and test instruction under development
through AGI
 Test fixture PCB development with JM expected 5-10-14
Current Projects
 RBC-1 98 Unit Pilot run delivered from AGI
 Initial testing on 4 units verified basic functionality
 Software update to include improved navigation menu
 Complete build up and test of pilot run scheduled for 5-8-1
 Remaining issues
 Software testing and release
 Plastics approval
 Assembly instructions development
Current Projects
 RBC-6 Initial Prototype is functional
 Software development in process
 Test Plan under development
Current Projects
 LEIT 5 Software port from LEIT-2 to LEIT-5 in
progress
 Project plan and schedule in development
 Requirements under review
Current Projects
 Diaphragm improvements in process
 to eliminate flash causing leakage in the
 Anti-Syphon
 Actuator Valve
 The other one
Solenoid Improvement
Projects S305
 S305 Improvements:
 Characterize key performance measures to understand
interrelation of key variables to the design
 Redesign the solenoid housing to support control of key
measurements affecting performance
 Redesign the solenoid magnetic housing to control Flux Line
density and distribution.
 Design new solenoid body and magnetics for manufacturing
assembly ease to gain consistency in quality

Solenoid Improvement
Projects LEMA 1600
 1600 Improvements:
 Characterize key performance measures to understand
interrelation of key variables to the design for long distance
operation up to 7000 ft.
 Redesign the solenoid housing to support control of key
measurements affecting performance
 Design new solenoid body and magnetics for manufacturing
assembly ease to gain consistency in quality
 Redesign the capacitor charge pump circuit to improve
delay times for On/Off operation, simplify the design and
reduce cost
Project Planning In Progress
 Budget review and analysis of existing projects to
understand cost and performance issuers leading to
late projects.
 Develop Budgets and Schedules for the completing of
existing projects
 Develop Work Breakdown Schedules
 Define development tasks
 Define manpower & resources required
 Execute and track projects using EVM
Upcoming Planned Projects
 ISO9000 Process framework planning
 ISO Implementation Team Training
 Issue Tracking System Implementation & Training
 ESD Program Implantation in manufacturing
 Product qualification and test program formalization
 MRP- System Upgrades and Integration with Sales,
Purchasing and Manufacturing
 Quality Metrics (Monthly Review) Format
 Quality Manual Development (ISO compliant)

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Eng_1st Qtr 2014 Ops Meeting

  • 1. Kurt Holobaugh 2014.4.26 v1 DIG Engineering Operations Review Open Projects & Planned Project QT-107 Rev-A
  • 2. Current Projects  LEIT-1 Transition production to Mexico successful  Product modifications included:  New PVM specified  Software revisions to include addition of charge pump & major bug fix  New LCD specified  First 300 unit production run built and tested with Zero defects  Second 400 units delivered on 4-30-14, in test today.
  • 3. Current Controller Projects  RBC Controller In production  Production Capacity increased from 200 unit/day to 400/units  Ongoing production improvement to increase capacity to 650 units / day  Tooling and Fixture enhancement  Value Stream Mapping and Lean Mfg Process improvement  Labor Capacity  Floor Layout to support single piece flow
  • 4. Current Projects  LOHE - Working with our Partners AGI, we are undergoing testing of the first 28 unit in the engineering pilot run  Electronics, PVM and Super Capacitor charging system initial testing with no issues.  Changes to the Lid, Bottom enclosure, Key Pad and Flow tube are in process and expected to be completed by May xx.  Pressure and Flow testing in progress to establish flow rates related to head pressure.  Manufacturing Assembly and test instruction under development through AGI  Test fixture PCB development with JM expected 5-10-14
  • 5. Current Projects  RBC-1 98 Unit Pilot run delivered from AGI  Initial testing on 4 units verified basic functionality  Software update to include improved navigation menu  Complete build up and test of pilot run scheduled for 5-8-1  Remaining issues  Software testing and release  Plastics approval  Assembly instructions development
  • 6. Current Projects  RBC-6 Initial Prototype is functional  Software development in process  Test Plan under development
  • 7. Current Projects  LEIT 5 Software port from LEIT-2 to LEIT-5 in progress  Project plan and schedule in development  Requirements under review
  • 8. Current Projects  Diaphragm improvements in process  to eliminate flash causing leakage in the  Anti-Syphon  Actuator Valve  The other one
  • 9. Solenoid Improvement Projects S305  S305 Improvements:  Characterize key performance measures to understand interrelation of key variables to the design  Redesign the solenoid housing to support control of key measurements affecting performance  Redesign the solenoid magnetic housing to control Flux Line density and distribution.  Design new solenoid body and magnetics for manufacturing assembly ease to gain consistency in quality 
  • 10. Solenoid Improvement Projects LEMA 1600  1600 Improvements:  Characterize key performance measures to understand interrelation of key variables to the design for long distance operation up to 7000 ft.  Redesign the solenoid housing to support control of key measurements affecting performance  Design new solenoid body and magnetics for manufacturing assembly ease to gain consistency in quality  Redesign the capacitor charge pump circuit to improve delay times for On/Off operation, simplify the design and reduce cost
  • 11. Project Planning In Progress  Budget review and analysis of existing projects to understand cost and performance issuers leading to late projects.  Develop Budgets and Schedules for the completing of existing projects  Develop Work Breakdown Schedules  Define development tasks  Define manpower & resources required  Execute and track projects using EVM
  • 12. Upcoming Planned Projects  ISO9000 Process framework planning  ISO Implementation Team Training  Issue Tracking System Implementation & Training  ESD Program Implantation in manufacturing  Product qualification and test program formalization  MRP- System Upgrades and Integration with Sales, Purchasing and Manufacturing  Quality Metrics (Monthly Review) Format  Quality Manual Development (ISO compliant)