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ELEMENTAL SULFUR-BASED ELECTRODEPOSITION OF INDIUM SULFIDE FILMS
M. Jason Newell, Robert Engelken, J. Hall, M.A. Mughal, F. Felizco, J. Vangilder, S. Thapa, D. McNew, and Z. Hill
College of Engineering/Environmental Science Program, and B.R. Carroll, Department of Chemistry and Physics,
Arkansas State University, Jonesboro, AR, USA
ABSTRACT
We report research on electrodeposition of indium sulfide
films, with In2S3 a less hazardous alternative to CdS
buffer layers in solar cells. Numerous organic and
aqueous/organic electrolytes of InCl3, NaCl, and
elemental sulfur were investigated, including several
glycols and amides. Temperatures ranged from 80-170
o
C, and deposition voltages from -0.6 to -1.2 V (Ag/AgCl
with organic filling solution). Substrates included indium
tin oxide-on-glass, molybdenum, and titanium, with indium
or graphite anodes. Rapid stirring was used. Deposition
was sluggish in all baths. Uniformity and adherence were
only moderate, with irregular coverage and cracking-and-
flaking sometimes evident. The best baths were ethylene
glycol or 1, 2-propanediol-based, with golden-yellow films,
nominally In2S3-xOx, depositing typically heavier around
the substrate edges. With low temperatures and/or large
currents, brown films more rich in indium sometimes
formed. Cyclic voltammetry elucidated onset potentials,
secondary reactions, and photoactivity, with the greatest
anodic photocurrents arising from In2S3‟s n-type
conductivity occurring with mixed ethylene
glycol/propionic acid/water baths. Scanning electron
microscope photographs indicated a compact small grain
microstructure for yellow films. Energy dispersive X-ray
analysis and photoelectron spectroscopy data indicate up
to 15% oxygen content.
BACKGROUND
In2S3 has received attention as an alternative to CdS as
buffer layers in heterojunction solar cells with CdTe or
CuInxGa1-xSe2 absorber layers [1]. Progress has been
made, for example, the spray-ILGAR process being used
to produce In2S3-based solar cells, particularly in Europe
[2]. Reported research on indium sulfide
electrodeposition [3-6] has been minimal compared to that
on some other compound semiconductors. In 1998, de
Tacconi and Rajeshwar electrodeposited an extremely
thin layer of sulfur onto a gold substrate, followed by
underpotential deposition of indium in an In2(SO4)3
solution, and then transfer back to the solution containing
Na2SO4 and Na2S to sulfidize residual indium sites. In
2005, Asenjo, Chaparro, Gutierrez, Herrero, and Maffiotte
performed one-step cathodic deposition in an aqueous
solution of In2(SO4)3 and Na2SO3, on a molybdenum
substrate. In 2008, Halim and Ichimura electrodeposited
indium sulfide on ITO-coated glass using In2(SO4)3 and
Na2S2O3, with both DC and two-step pulse biasing. Also
in 2008, Todorov, Carda, Escribano, Grimm, Klaer, and
Klenk used an aqueous solution of Na2S2O3×5H2O, InCl3,
and HCl. Different substrates were tried: graphite sheet,
Mo- and ITO-coated glass, and CuInS2/Mo/glass
structures. We report the electrochemical deposition of
In2S3 using organic solvents of molecularly dissolved
elemental sulfur and ionically dissolved indium salts. This
basic process was first reported in 1980 by Baranksi and
Fawcett, who used it to plate CdS, HgS, PbS, Tl2S, Bi2S3,
Cu2S, NiS, CoS, and CdSe [7]. Many other researchers,
including our group [8], subsequently used the same basic
approach for electrodeposition of a variety of metal
chalcogenides, but, to our knowledge, no one has
previously published results using a similar technique for
electrodeposition of In2S3 thin films.
Although the bandgap of bulk indium (III) sulfide is
generally given as 2.0 eV, and Madelung gives a direct
bandgap of 2.3 eV and an indirect bandgap of 2.20 eV for
In2S3 thin films relative to 2.5 eV for CdS [9] (hence
potentially reducing open circuit voltage), which is
supported by experimental evidence, thin films can exhibit
higher bandgaps, depending upon synthesis conditions
and film compositions. Higher bandgaps are thought to
be a function of smaller grain sizes or the incorporation of
oxygen or hydroxide into the films. Some researchers
have reported bandgaps higher than 3 eV [10,11]. The
lower toxicity and environmental impact of indium relative
to cadmium, and significant photosensitivity, compel
ongoing research. CuInxGa1-xSe2 (CIGS) and CuInS2
(CIS) have the chalcopyrite crystal structure, whereas
CdS has a wurtzite crystal structure, and CdTe usually
has a zincblende (“cubic”) crystal structure, although a
wurtzite (“hexagonal”) structure can occur [9].
Mismatches in crystal structure lead to defect states at the
junction, particularly in the case of CIGS and CIS, which
increase recombination and can lead to Fermi level
pinning at the heterojunction [12]. In2S3 is tetragonal, and
there is no conduction band discontinuity between CIGS
and In2S3 [13]. Record efficiencies of 20.3% have been
achieved using the CdS buffer layer with CIGS absorber
layers [14], with module efficiencies of 15.7% [15]. The
use of In2S3 as a buffer layer in CIGS cells has only
produced efficiencies of 16.4% using atomic layer
deposition (ALD) and 15.7% using chemical bath
deposition (CBD), but CIGS cells using ALD In2S3 buffer
layers are comparable to CIGS cells using ALD CdS
buffer layers [1]. The spray-ILGAR technique also creates
In2S3-buffered cells that are comparable to CdS-buffered
cells prepared by the same technique [2]. The CBD
technique used to apply the thin CdS film is
environmentally unfriendly, due to the necessity of new
solutions for each batch. The window layer, ZnO,
requires an intrinsic layer to be sputtered before
978-1-4244-9965-6/11/$26.00 ©2011 IEEE 001322
electroplating the remainder of the ZnO film to achieve
optimal results on CdS, whereas indium sulfide buffer
layers can be used as substrates for direct
electrochemical growth of the ZnO window layer [16-18].
The one significant disadvantage associated with In2S3 is
the relative scarcity and escalating cost of indium, which
is related to one of the advantages of electrodeposition;
that is, ions that do not plate remain in solution and can
be reused, lowering material requirements compared to
other deposition methods.
Electrodeposition has been used in solar cell production,
particularly with CdTe and CuInSe2-based cells [19]. Two
broad techniques are (1) near-simultaneous discharge of
all compound constituents and (2) sequential plating of
separate, stoichiometrically-matched layers, followed by
annealing and/or chalcogenization. The work reported
herein for indium sulfide electrodeposition involves the
first. Electrodeposition offers a variety of attributes: (1)
low temperature and atmospheric operation, (2)
straightforward scale-up to larger areas, (3) low cost and
simple apparatuses and reagents, (4) relatively low
hazard due to its non-gaseous nature, and (5) potential for
stoichiometry control through variation of deposition
voltage and current, and in-situ monitoring of
photocurrents and quasi-rest potential. Electrodeposition
also permits preferential growth of the buffer material on
defected areas with higher conductivity, reducing shunting
[6].
The Arkansas State University Optoelectronic Materials
Research Laboratory has much experience with
electrodeposition, and other liquid solution deposition
techniques such as CBD, of chalcogenide-based
semiconductor films, with particular emphasis on organic
and mixed deposition baths [20]. The work reported
herein for electrodeposition of indium sulfide builds upon
three decades of related experience, including significant
research on indium sulfide over the past 15 years [21].
DESCRIPTION OF THE WORK
Numerous organic, mixed organic, and organic/aqueous
baths were investigated. Organic solvents included
ethylene glycol, 1, 2-propanediol, diethylene glycol,
triethylene glycol, tetraethylene glycol, triethanolamine,
dimethylsulfoxide, propylene carbonate, formamide, N, N-
diethylformamide, N, N- dipropylformamide, and propionic
acid. Solutes consisted of 0.05 M InCl3 and 0.1 M NaCl,
and saturation levels of molecularly dissolved sulfur. The
gross sulfur molarity was 0.1, but only rarely, at
temperatures above 150
0
C, did it all dissolve to yield light
yellow solutions. With the pure organics, deposition
temperatures were 100-170
0
C, limited by solvent boiling
and charring temperatures, with the latter just below 200
0
C. Voltages ranged between -0.6 V and -1.2 V
(Ag/AgCl with a filling solution of ethylene glycol saturated
in KCl). Substrates included indium tin oxide-coated
glass, molybdenum, and titanium, with a graphite or
indium anode. Rapid stirring with Teflon-covered stirring
bar and hot plate was used.
Indium and indium sulfide deposition was surprisingly
sluggish in all solvent systems investigated. Some
yielded no deposition, while some yielded mixed indium
sulfide phases, delimited by yellow In2S3 and brown InS
(nominal compositions). Uniformity was typically poor,
with some regions on the cathode plated and others
devoid of deposit. Deposition typically was heavier near
the edges of the substrate. The best films, relative to
golden-yellow color and uniformity, were deposited from
formamide baths. However, these baths decompose at
temperatures above 150
0
C, yielding an In2S3 suspension
in-solution. Also, possible toxic products with formamide
were of concern. The next best, and safer, baths were
ethylene glycol- and 1, 2-propanediol-based, from which
yellow films of fair uniformity were deposited. Brown films
were sometimes deposited with temperatures near 100
0
C, or relatively large currents. Uniformity was improved
significantly with an initial transient (10-20 s) indium metal
“flash” at voltages just negative of -1.0 V to establish
nucleation sites. Figure 1 exhibits a photograph of a
brown and two yellow indium sulfide films
electrodeposited onto indium tin oxide-on-glass
substrates.
Figure 1. Electrodeposited InxS Films on ITO/Glass
Cyclic voltammetry elucidated reversible potentials for the
indium deposition, spurious reactions, and photoactivity
caused by chopped white light illumination. Although
uniformity and color were better with the pure organics,
the greatest photocurrents were observed with a mixed
bath containing ethylene glycol, propionic acid, and water.
Voltammograms indicated H2 generation and sluggish
indium/indium sulfide deposition on the forward, cathodic
sweep, but small anodic photocurrents on the reverse
sweep, consistent with In2S3‟s n-type conductivity.
Figure 2 shows a scanning electron microscope (SEM)
photograph of a yellow film at a magnification of 15 kX.
The film is compact, with small grains. Figure 3 exhibits
energy dispersive X-ray analysis (EDAX) data for the film.
978-1-4244-9965-6/11/$26.00 ©2011 IEEE 001323
The indium-to-sulfur ratio, 0.804, is greater than 2:3 (as
would correspond to In2S3), but less than 1:1 (as would
correspond to InS). However, the ratio of indium to the
sum of the sulfur and oxygen atomic percentages is
smaller, 0.615, and a little below 2:3.
Figure 2. SEM Photograph of Yellow InxS Film
YELLOW Sample
Area 1 Area 2
Weight% Atomic% Weight% Atomic%
C K 1.5 6.6 C K 1.3 5.9
N K 1.6 6.1 N K 1.6 6.2
O K 3.6 12.1 O K 3.7 12.6
F K 0.6 1.7 F K 0.6 1.7
S K 24.0 40.4 S K 23.4 39.7
Cl K 0.8 1.2 Cl K 0.8 1.3
In L 67.9 31.9 In L 68.6 32.5
Figure 3. EDAX Data for Yellow InxS Film
Figure 4 exhibits photoelectron spectroscopy (XPS) data
for the yellow film. There is still oxygen in the film, even
down to 1100 angstroms from the surface, implying an
InSxOy composition, in this case In0.53S0.41O0.06. Figure 5
is a graph of optical absorbance versus wavelength for a
yellow film, showing an absorption edge in the 500 nm to
600 nm range. Figure 6 is a corresponding plot of (Ahʋ)
0.5
vs. hʋ (hʋ being the photon energy and A the
absorbance), which should present a linear plot for an
indirect bandgap material with a zero crossing equal to
the bandgap. The 2.1 eV zero crossing is consistent with
In2S3‟s reported ≈ 2.0 eV value.
Yellow
0
10
20
30
40
50
60
0 100 200 300 400 500 600 700 800 900 1000 1100
Sputter Depth, vs. SiO2
Concentratiion,at.%
C1s
O1s
S2p
Cl2p
In3d
Figure 4. XPS Data for Yellow InxS Film
Figure 5. Optical Absorbance vs. Wavelength for
Yellow InxS Film
Figure 6. Plot of (Ahᶹ)
0.5
vs. hᶹ for Yellow InxS Film,
Indicating an Indirect Bandgap ≈ 2.1 eV
FUTURE WORK
Research is ongoing, with plans to investigate additional
solvents and explore indium sulfamate as a solute, since
aqueous baths of indium sulfamate are among the best
978-1-4244-9965-6/11/$26.00 ©2011 IEEE 001324
for indium metal plating. After further bath optimization,
electroplated indium sulfide films will be mated with CdTe
and CuInS2 absorber layers to form heterojunctions that
will be characterized for photovoltaic performance.
Innovations with indium sulfide electrodeposition may also
be translatable into improved electrodeposition of CuInS2
and CuInSe2.
This work is supported by ongoing EPSCoR grants from
both the NASA/Arkansas EPSCoR Office, and the
National Science Foundation/Arkansas Science and
Technology Authority (NSF Award #EPS-1003970).
REFERENCES
[1] N. Naghavi, S. Spiering, M. Powalla, B. Cavana, and
D. Lincot, “High-efficiency Copper Indium Gallium
Diselenide (CIGS) Solar Cells with Indium Sulfide Buffer
Layers Deposited by Atomic Layer Chemical Vapor
Deposition (ALCVD)”, Prog. in Photovolt.: Res. and Appl.,
11, #7, 2003, pp. 437-443.
[2] N.A. Allsop, A. Schönmann, H.-J. Muffler, M. Bär, M.C.
Lux-Steiner, and Ch.-H. Fischer, “Spray-ILGAR Indium
Sulfide Buffers for Cu(In,Ga)(S,Se)2 Solar Cells”, Prog.
Photovolt.: Res. and Appl., 13, #7, 2005, pp. 607-616.
[3] N.R. deTacconi and K. Rajeshwar, “Electrosynthesis of
Indium Sulfide on Sulfur-modified Polycrystalline Gold
Electrodes”, J. Electroanal. Chem., 44, #1, 1998, pp. 7-10.
[4] B. Asenjo, A.M. Chaparro, M.T. Gutierrez, J. Herrero,
and C. Maffiotte, “Study of the Electrodeposition of In2S3
Thin Films”, Thin Solid Films, 480-481, EMRS 2004 issue,
June 2005, pp. 151-156.
[5] A.M. Abdel Haleem and M. Ichimura, “Electrochemical
Deposition of Indium Sulfide Thin Films Using Two-step
Pulse Biasing”, Thin Solid Films, 516, #21, 2008, pp.
7783-7789.
[6] T. Todorov, J. Carda, P. Escribano, A. Grimm, J. Klaer,
and R. Klenck, “Electrodeposited In2S3 Buffer Layers for
CuInS2 Solar Cells”, Sol. Energy Mat. & Sol. Cells, 92,
#10, 2008, pp. 1274-1278.
[7] A.S. Baranski and W.R. Fawcett, “The
Electrodeposition of Metal Chalcogenides”, J.
Electrochem. Soc., 127, #9, 1980, pp. 766-767.
[8] For example, R. Engelken and H. McCloud,
“Electrodeposition and Material Characterization of CuxS
Films”, J. Electrochem. Soc., 132, #3, 1985, pp. 567-573.
[9] O. Madelung, Semiconductors: Data Handbook, 3
rd
ed., Springer-Verlag, 2004.
[10] E. B. Yousfi, B. Weinberger, F. Donsanti, P.
Cowache, and D. Lincot., “Atomic Layer Deposition of
Zinc Oxide and Indium Sulfide Layers For Cu(In,Ga)Se2
Thin-Film Solar Cells”, Thin Solid Films, 387, #1-2, 2001,
pp. 29-32.
[11] C. Guillén, T. Garcia, J. Herrero, M.T. Gutiérrez, and
F. Briones, “Tailoring Growth Conditions for Modulated
Flux Deposition of In2S3 Thin Films”, Thin Solid Films,
Proc. Symp. D E-MRS 2003, March 2004, pp. 112-115.
[12] J. Nelson, The Physics of Solar Cells, Imperial
College Press, 2003.
[13] J.C. Bernede, N. Barreau, S. Marsillac, and L.
Assmann, “Band Alignment at β-In2S3/TCO Interface”,
Appl. Surf. Sci., 195, #1-4, 2002, pp. 222-228.
[14] P. Jackson, D. Hariskos, E. Lotter, S. Paetel, R.
Würz, R. Menner, W. Wischmann, and M. Powalla, “New
World Record Efficiency for Cu(In,Ga)Se2 Thin-Film Solar
Cells Beyond 20%”, Prog. Photovolt.: Res. Appl., in press,
doi:10.1002/pip.1078.
[15] MiaSolé, press release from 2 December 2010,
“Miasolé Achieves 15.7% Efficiency with Commercial-
scale CIGS Thin Film Solar Modules: NREL Verifies
Energy Conversion Efficiency of 15.7% on 1 Square
Meter Area CIGS Modules”, Retrieved 4 June 2011, from
http://www.miasole.com/sites/default/files/MiaSole_releas
e_Dec_02_2010.pdf.
[16] J. Rousset, F. Donsanti, P. Genevée, G. Renou, and
D. Lincot, “High Efficiency Cadmium Free Cu(In,Ga)Se2
Thin Film Solar Cells Terminated By an Electrodeposited
Front Contact”, Sol. Energy Mat. & Sol. Cells, 95, #6,
2011, pp. 1584-1549.
[17] J. Rousset and D. Lincot, “Low Temperature
Electrodeposition of Zinc Oxide Layers as Transparent
Conductive Oxide Window Layers for CIGS Solar Cells”,
Proc. of the 34
th
IEEE Photovoltaic Specialist Conf., 1-3,
2009, pp. 698-703.
[18] J. Rousset, E. Saucedo, K. Herz, D. Lincot, “High
Efficiency CIGS-Based Solar Cells with Electrodeposited
Zno:Cl as Transparent Conducting Oxide Front Contact”,
Prog. Photovolt: Res. Appl., online 10 November 2010,
from
http://onlinelibrary.wiley.com/doi/10.1002/pip.1061/pdf.
[19] G.C. Morris and S.K. Das, “Some Fabrication
Procedures for Electrodeposited CdTe Solar Cells”, Int. J.
Solar Energy, 12, #1-4, 1992, pp. 95-108.
[20] R. Engelken, H. McCloud, D. Moss, E. Smith, H.
Hormasji, and W. Wells, “Development of a Novel
„Generic‟ Triple Solvent Bath for Electrodeposition of
Metal Chalcogenides and Bright Metal Films”, Parts I. and
II., Electrochem.Soc.Ext.Abstracts Vol. 88-2, 1988, pp.
542, 543.
978-1-4244-9965-6/11/$26.00 ©2011 IEEE 001325
[21] M. F. Cansizoglu, R. Engelken, H.W. Seo, and T.
Karabacak, “High Optical Absorption of Indium Sulfide
Nanorod Arrays Formed by Glancing Angle Deposition”,
ACS Nano, 4, #2, 2010, pp. 733-740.
978-1-4244-9965-6/11/$26.00 ©2011 IEEE 001326

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Elemental sulfur-based electrodeposition of indium sulfide films

  • 1. ELEMENTAL SULFUR-BASED ELECTRODEPOSITION OF INDIUM SULFIDE FILMS M. Jason Newell, Robert Engelken, J. Hall, M.A. Mughal, F. Felizco, J. Vangilder, S. Thapa, D. McNew, and Z. Hill College of Engineering/Environmental Science Program, and B.R. Carroll, Department of Chemistry and Physics, Arkansas State University, Jonesboro, AR, USA ABSTRACT We report research on electrodeposition of indium sulfide films, with In2S3 a less hazardous alternative to CdS buffer layers in solar cells. Numerous organic and aqueous/organic electrolytes of InCl3, NaCl, and elemental sulfur were investigated, including several glycols and amides. Temperatures ranged from 80-170 o C, and deposition voltages from -0.6 to -1.2 V (Ag/AgCl with organic filling solution). Substrates included indium tin oxide-on-glass, molybdenum, and titanium, with indium or graphite anodes. Rapid stirring was used. Deposition was sluggish in all baths. Uniformity and adherence were only moderate, with irregular coverage and cracking-and- flaking sometimes evident. The best baths were ethylene glycol or 1, 2-propanediol-based, with golden-yellow films, nominally In2S3-xOx, depositing typically heavier around the substrate edges. With low temperatures and/or large currents, brown films more rich in indium sometimes formed. Cyclic voltammetry elucidated onset potentials, secondary reactions, and photoactivity, with the greatest anodic photocurrents arising from In2S3‟s n-type conductivity occurring with mixed ethylene glycol/propionic acid/water baths. Scanning electron microscope photographs indicated a compact small grain microstructure for yellow films. Energy dispersive X-ray analysis and photoelectron spectroscopy data indicate up to 15% oxygen content. BACKGROUND In2S3 has received attention as an alternative to CdS as buffer layers in heterojunction solar cells with CdTe or CuInxGa1-xSe2 absorber layers [1]. Progress has been made, for example, the spray-ILGAR process being used to produce In2S3-based solar cells, particularly in Europe [2]. Reported research on indium sulfide electrodeposition [3-6] has been minimal compared to that on some other compound semiconductors. In 1998, de Tacconi and Rajeshwar electrodeposited an extremely thin layer of sulfur onto a gold substrate, followed by underpotential deposition of indium in an In2(SO4)3 solution, and then transfer back to the solution containing Na2SO4 and Na2S to sulfidize residual indium sites. In 2005, Asenjo, Chaparro, Gutierrez, Herrero, and Maffiotte performed one-step cathodic deposition in an aqueous solution of In2(SO4)3 and Na2SO3, on a molybdenum substrate. In 2008, Halim and Ichimura electrodeposited indium sulfide on ITO-coated glass using In2(SO4)3 and Na2S2O3, with both DC and two-step pulse biasing. Also in 2008, Todorov, Carda, Escribano, Grimm, Klaer, and Klenk used an aqueous solution of Na2S2O3×5H2O, InCl3, and HCl. Different substrates were tried: graphite sheet, Mo- and ITO-coated glass, and CuInS2/Mo/glass structures. We report the electrochemical deposition of In2S3 using organic solvents of molecularly dissolved elemental sulfur and ionically dissolved indium salts. This basic process was first reported in 1980 by Baranksi and Fawcett, who used it to plate CdS, HgS, PbS, Tl2S, Bi2S3, Cu2S, NiS, CoS, and CdSe [7]. Many other researchers, including our group [8], subsequently used the same basic approach for electrodeposition of a variety of metal chalcogenides, but, to our knowledge, no one has previously published results using a similar technique for electrodeposition of In2S3 thin films. Although the bandgap of bulk indium (III) sulfide is generally given as 2.0 eV, and Madelung gives a direct bandgap of 2.3 eV and an indirect bandgap of 2.20 eV for In2S3 thin films relative to 2.5 eV for CdS [9] (hence potentially reducing open circuit voltage), which is supported by experimental evidence, thin films can exhibit higher bandgaps, depending upon synthesis conditions and film compositions. Higher bandgaps are thought to be a function of smaller grain sizes or the incorporation of oxygen or hydroxide into the films. Some researchers have reported bandgaps higher than 3 eV [10,11]. The lower toxicity and environmental impact of indium relative to cadmium, and significant photosensitivity, compel ongoing research. CuInxGa1-xSe2 (CIGS) and CuInS2 (CIS) have the chalcopyrite crystal structure, whereas CdS has a wurtzite crystal structure, and CdTe usually has a zincblende (“cubic”) crystal structure, although a wurtzite (“hexagonal”) structure can occur [9]. Mismatches in crystal structure lead to defect states at the junction, particularly in the case of CIGS and CIS, which increase recombination and can lead to Fermi level pinning at the heterojunction [12]. In2S3 is tetragonal, and there is no conduction band discontinuity between CIGS and In2S3 [13]. Record efficiencies of 20.3% have been achieved using the CdS buffer layer with CIGS absorber layers [14], with module efficiencies of 15.7% [15]. The use of In2S3 as a buffer layer in CIGS cells has only produced efficiencies of 16.4% using atomic layer deposition (ALD) and 15.7% using chemical bath deposition (CBD), but CIGS cells using ALD In2S3 buffer layers are comparable to CIGS cells using ALD CdS buffer layers [1]. The spray-ILGAR technique also creates In2S3-buffered cells that are comparable to CdS-buffered cells prepared by the same technique [2]. The CBD technique used to apply the thin CdS film is environmentally unfriendly, due to the necessity of new solutions for each batch. The window layer, ZnO, requires an intrinsic layer to be sputtered before 978-1-4244-9965-6/11/$26.00 ©2011 IEEE 001322
  • 2. electroplating the remainder of the ZnO film to achieve optimal results on CdS, whereas indium sulfide buffer layers can be used as substrates for direct electrochemical growth of the ZnO window layer [16-18]. The one significant disadvantage associated with In2S3 is the relative scarcity and escalating cost of indium, which is related to one of the advantages of electrodeposition; that is, ions that do not plate remain in solution and can be reused, lowering material requirements compared to other deposition methods. Electrodeposition has been used in solar cell production, particularly with CdTe and CuInSe2-based cells [19]. Two broad techniques are (1) near-simultaneous discharge of all compound constituents and (2) sequential plating of separate, stoichiometrically-matched layers, followed by annealing and/or chalcogenization. The work reported herein for indium sulfide electrodeposition involves the first. Electrodeposition offers a variety of attributes: (1) low temperature and atmospheric operation, (2) straightforward scale-up to larger areas, (3) low cost and simple apparatuses and reagents, (4) relatively low hazard due to its non-gaseous nature, and (5) potential for stoichiometry control through variation of deposition voltage and current, and in-situ monitoring of photocurrents and quasi-rest potential. Electrodeposition also permits preferential growth of the buffer material on defected areas with higher conductivity, reducing shunting [6]. The Arkansas State University Optoelectronic Materials Research Laboratory has much experience with electrodeposition, and other liquid solution deposition techniques such as CBD, of chalcogenide-based semiconductor films, with particular emphasis on organic and mixed deposition baths [20]. The work reported herein for electrodeposition of indium sulfide builds upon three decades of related experience, including significant research on indium sulfide over the past 15 years [21]. DESCRIPTION OF THE WORK Numerous organic, mixed organic, and organic/aqueous baths were investigated. Organic solvents included ethylene glycol, 1, 2-propanediol, diethylene glycol, triethylene glycol, tetraethylene glycol, triethanolamine, dimethylsulfoxide, propylene carbonate, formamide, N, N- diethylformamide, N, N- dipropylformamide, and propionic acid. Solutes consisted of 0.05 M InCl3 and 0.1 M NaCl, and saturation levels of molecularly dissolved sulfur. The gross sulfur molarity was 0.1, but only rarely, at temperatures above 150 0 C, did it all dissolve to yield light yellow solutions. With the pure organics, deposition temperatures were 100-170 0 C, limited by solvent boiling and charring temperatures, with the latter just below 200 0 C. Voltages ranged between -0.6 V and -1.2 V (Ag/AgCl with a filling solution of ethylene glycol saturated in KCl). Substrates included indium tin oxide-coated glass, molybdenum, and titanium, with a graphite or indium anode. Rapid stirring with Teflon-covered stirring bar and hot plate was used. Indium and indium sulfide deposition was surprisingly sluggish in all solvent systems investigated. Some yielded no deposition, while some yielded mixed indium sulfide phases, delimited by yellow In2S3 and brown InS (nominal compositions). Uniformity was typically poor, with some regions on the cathode plated and others devoid of deposit. Deposition typically was heavier near the edges of the substrate. The best films, relative to golden-yellow color and uniformity, were deposited from formamide baths. However, these baths decompose at temperatures above 150 0 C, yielding an In2S3 suspension in-solution. Also, possible toxic products with formamide were of concern. The next best, and safer, baths were ethylene glycol- and 1, 2-propanediol-based, from which yellow films of fair uniformity were deposited. Brown films were sometimes deposited with temperatures near 100 0 C, or relatively large currents. Uniformity was improved significantly with an initial transient (10-20 s) indium metal “flash” at voltages just negative of -1.0 V to establish nucleation sites. Figure 1 exhibits a photograph of a brown and two yellow indium sulfide films electrodeposited onto indium tin oxide-on-glass substrates. Figure 1. Electrodeposited InxS Films on ITO/Glass Cyclic voltammetry elucidated reversible potentials for the indium deposition, spurious reactions, and photoactivity caused by chopped white light illumination. Although uniformity and color were better with the pure organics, the greatest photocurrents were observed with a mixed bath containing ethylene glycol, propionic acid, and water. Voltammograms indicated H2 generation and sluggish indium/indium sulfide deposition on the forward, cathodic sweep, but small anodic photocurrents on the reverse sweep, consistent with In2S3‟s n-type conductivity. Figure 2 shows a scanning electron microscope (SEM) photograph of a yellow film at a magnification of 15 kX. The film is compact, with small grains. Figure 3 exhibits energy dispersive X-ray analysis (EDAX) data for the film. 978-1-4244-9965-6/11/$26.00 ©2011 IEEE 001323
  • 3. The indium-to-sulfur ratio, 0.804, is greater than 2:3 (as would correspond to In2S3), but less than 1:1 (as would correspond to InS). However, the ratio of indium to the sum of the sulfur and oxygen atomic percentages is smaller, 0.615, and a little below 2:3. Figure 2. SEM Photograph of Yellow InxS Film YELLOW Sample Area 1 Area 2 Weight% Atomic% Weight% Atomic% C K 1.5 6.6 C K 1.3 5.9 N K 1.6 6.1 N K 1.6 6.2 O K 3.6 12.1 O K 3.7 12.6 F K 0.6 1.7 F K 0.6 1.7 S K 24.0 40.4 S K 23.4 39.7 Cl K 0.8 1.2 Cl K 0.8 1.3 In L 67.9 31.9 In L 68.6 32.5 Figure 3. EDAX Data for Yellow InxS Film Figure 4 exhibits photoelectron spectroscopy (XPS) data for the yellow film. There is still oxygen in the film, even down to 1100 angstroms from the surface, implying an InSxOy composition, in this case In0.53S0.41O0.06. Figure 5 is a graph of optical absorbance versus wavelength for a yellow film, showing an absorption edge in the 500 nm to 600 nm range. Figure 6 is a corresponding plot of (Ahʋ) 0.5 vs. hʋ (hʋ being the photon energy and A the absorbance), which should present a linear plot for an indirect bandgap material with a zero crossing equal to the bandgap. The 2.1 eV zero crossing is consistent with In2S3‟s reported ≈ 2.0 eV value. Yellow 0 10 20 30 40 50 60 0 100 200 300 400 500 600 700 800 900 1000 1100 Sputter Depth, vs. SiO2 Concentratiion,at.% C1s O1s S2p Cl2p In3d Figure 4. XPS Data for Yellow InxS Film Figure 5. Optical Absorbance vs. Wavelength for Yellow InxS Film Figure 6. Plot of (Ahᶹ) 0.5 vs. hᶹ for Yellow InxS Film, Indicating an Indirect Bandgap ≈ 2.1 eV FUTURE WORK Research is ongoing, with plans to investigate additional solvents and explore indium sulfamate as a solute, since aqueous baths of indium sulfamate are among the best 978-1-4244-9965-6/11/$26.00 ©2011 IEEE 001324
  • 4. for indium metal plating. After further bath optimization, electroplated indium sulfide films will be mated with CdTe and CuInS2 absorber layers to form heterojunctions that will be characterized for photovoltaic performance. Innovations with indium sulfide electrodeposition may also be translatable into improved electrodeposition of CuInS2 and CuInSe2. This work is supported by ongoing EPSCoR grants from both the NASA/Arkansas EPSCoR Office, and the National Science Foundation/Arkansas Science and Technology Authority (NSF Award #EPS-1003970). REFERENCES [1] N. Naghavi, S. Spiering, M. Powalla, B. Cavana, and D. Lincot, “High-efficiency Copper Indium Gallium Diselenide (CIGS) Solar Cells with Indium Sulfide Buffer Layers Deposited by Atomic Layer Chemical Vapor Deposition (ALCVD)”, Prog. in Photovolt.: Res. and Appl., 11, #7, 2003, pp. 437-443. [2] N.A. Allsop, A. Schönmann, H.-J. Muffler, M. Bär, M.C. Lux-Steiner, and Ch.-H. Fischer, “Spray-ILGAR Indium Sulfide Buffers for Cu(In,Ga)(S,Se)2 Solar Cells”, Prog. Photovolt.: Res. and Appl., 13, #7, 2005, pp. 607-616. [3] N.R. deTacconi and K. Rajeshwar, “Electrosynthesis of Indium Sulfide on Sulfur-modified Polycrystalline Gold Electrodes”, J. Electroanal. Chem., 44, #1, 1998, pp. 7-10. [4] B. Asenjo, A.M. Chaparro, M.T. Gutierrez, J. Herrero, and C. Maffiotte, “Study of the Electrodeposition of In2S3 Thin Films”, Thin Solid Films, 480-481, EMRS 2004 issue, June 2005, pp. 151-156. [5] A.M. Abdel Haleem and M. Ichimura, “Electrochemical Deposition of Indium Sulfide Thin Films Using Two-step Pulse Biasing”, Thin Solid Films, 516, #21, 2008, pp. 7783-7789. [6] T. Todorov, J. Carda, P. Escribano, A. Grimm, J. Klaer, and R. Klenck, “Electrodeposited In2S3 Buffer Layers for CuInS2 Solar Cells”, Sol. Energy Mat. & Sol. Cells, 92, #10, 2008, pp. 1274-1278. [7] A.S. Baranski and W.R. Fawcett, “The Electrodeposition of Metal Chalcogenides”, J. Electrochem. Soc., 127, #9, 1980, pp. 766-767. [8] For example, R. Engelken and H. McCloud, “Electrodeposition and Material Characterization of CuxS Films”, J. Electrochem. Soc., 132, #3, 1985, pp. 567-573. [9] O. Madelung, Semiconductors: Data Handbook, 3 rd ed., Springer-Verlag, 2004. [10] E. B. Yousfi, B. Weinberger, F. Donsanti, P. Cowache, and D. Lincot., “Atomic Layer Deposition of Zinc Oxide and Indium Sulfide Layers For Cu(In,Ga)Se2 Thin-Film Solar Cells”, Thin Solid Films, 387, #1-2, 2001, pp. 29-32. [11] C. Guillén, T. Garcia, J. Herrero, M.T. Gutiérrez, and F. Briones, “Tailoring Growth Conditions for Modulated Flux Deposition of In2S3 Thin Films”, Thin Solid Films, Proc. Symp. D E-MRS 2003, March 2004, pp. 112-115. [12] J. Nelson, The Physics of Solar Cells, Imperial College Press, 2003. [13] J.C. Bernede, N. Barreau, S. Marsillac, and L. Assmann, “Band Alignment at β-In2S3/TCO Interface”, Appl. Surf. Sci., 195, #1-4, 2002, pp. 222-228. [14] P. Jackson, D. Hariskos, E. Lotter, S. Paetel, R. Würz, R. Menner, W. Wischmann, and M. Powalla, “New World Record Efficiency for Cu(In,Ga)Se2 Thin-Film Solar Cells Beyond 20%”, Prog. Photovolt.: Res. Appl., in press, doi:10.1002/pip.1078. [15] MiaSolé, press release from 2 December 2010, “Miasolé Achieves 15.7% Efficiency with Commercial- scale CIGS Thin Film Solar Modules: NREL Verifies Energy Conversion Efficiency of 15.7% on 1 Square Meter Area CIGS Modules”, Retrieved 4 June 2011, from http://www.miasole.com/sites/default/files/MiaSole_releas e_Dec_02_2010.pdf. [16] J. Rousset, F. Donsanti, P. Genevée, G. Renou, and D. Lincot, “High Efficiency Cadmium Free Cu(In,Ga)Se2 Thin Film Solar Cells Terminated By an Electrodeposited Front Contact”, Sol. Energy Mat. & Sol. Cells, 95, #6, 2011, pp. 1584-1549. [17] J. Rousset and D. Lincot, “Low Temperature Electrodeposition of Zinc Oxide Layers as Transparent Conductive Oxide Window Layers for CIGS Solar Cells”, Proc. of the 34 th IEEE Photovoltaic Specialist Conf., 1-3, 2009, pp. 698-703. [18] J. Rousset, E. Saucedo, K. Herz, D. Lincot, “High Efficiency CIGS-Based Solar Cells with Electrodeposited Zno:Cl as Transparent Conducting Oxide Front Contact”, Prog. Photovolt: Res. Appl., online 10 November 2010, from http://onlinelibrary.wiley.com/doi/10.1002/pip.1061/pdf. [19] G.C. Morris and S.K. Das, “Some Fabrication Procedures for Electrodeposited CdTe Solar Cells”, Int. J. Solar Energy, 12, #1-4, 1992, pp. 95-108. [20] R. Engelken, H. McCloud, D. Moss, E. Smith, H. Hormasji, and W. Wells, “Development of a Novel „Generic‟ Triple Solvent Bath for Electrodeposition of Metal Chalcogenides and Bright Metal Films”, Parts I. and II., Electrochem.Soc.Ext.Abstracts Vol. 88-2, 1988, pp. 542, 543. 978-1-4244-9965-6/11/$26.00 ©2011 IEEE 001325
  • 5. [21] M. F. Cansizoglu, R. Engelken, H.W. Seo, and T. Karabacak, “High Optical Absorption of Indium Sulfide Nanorod Arrays Formed by Glancing Angle Deposition”, ACS Nano, 4, #2, 2010, pp. 733-740. 978-1-4244-9965-6/11/$26.00 ©2011 IEEE 001326