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Electrical Drives
Drives are systems employed for motion control
Require prime movers
Drives that employ electric motors as
prime movers are known as Electrical Drives
Electrical Drives
• About 50% of electrical energy used for drives
• Can be either used for fixed speed or variable speed
• 75% - constant speed, 25% variable speed (expanding)
• MEP 1522 will be covering variable speed drives
Example on VSD application
motor pump
valve
Supply
Constant speed Variable Speed Drives
Power
In
Power loss
Mainly in valve
Power out
INTRODUCTION
Example on VSD application
motor pump
valve
Supply
motorPEC pump
Supply
Constant speed Variable Speed Drives
Power
In
Power loss
Power out
INTRODUCTION
Power loss
Mainly in valve
Power outPower
In
Power loss
Mainly in valve
Power out
motor pump
valve
Supply
motorPEC pump
Supply
Constant speed Variable Speed Drives
Example on VSD application
INTRODUCTION
Power
In
Power loss
Power
In
Power out
Conventional electric drives (variable speed)
• Bulky
• Inefficient
• inflexible
Modern electric drives (With power electronic converters)
• Small
• Efficient
• Flexible
Modern electric drives
• Inter-disciplinary
• Several research area
• Expanding
Machine design
Speed sensorless
Machine Theory
Non-linear control
Real-time control
DSP application
PFC
Speed sensor less
Power electronic converters
Utility interface
Renewable energy
Components in electric drives
Motors
• DC motors - permanent magnet – wound field
• AC motors – induction, synchronous (IPMSM, SMPSM),
brushless DC
• Applications, cost, environment
Power sources
• DC – batteries, fuel cell, photovoltaic - unregulated
• AC – Single- three- phase utility, wind generator - unregulated
Power processor
• To provide a regulated power supply
• Combination of power electronic converters
•More efficient
•Flexible
•Compact
•AC-DC DC-DC DC-AC AC-AC
Components in electric drives
Control unit
• Complexity depends on performance requirement
• analog- noisy, inflexible, ideally has infinite bandwidth.
• digital – immune to noise, configurable, bandwidth is smaller than
the analog controller’s
• DSP/microprocessor – flexible, lower bandwidth - DSPs perform
faster operation than microprocessors (multiplication in single
cycle), can perform complex estimations
Overview of AC and DC drives
DC motors: Regular maintenance, heavy, expensive, speed limit
Easy control, decouple control of torque and flux
AC motors: Less maintenance, light, less expensive, high speed
Coupling between torque and flux – variable
spatial angle between rotor and stator flux
Overview of AC and DC drives
Before semiconductor devices were introduced (<1950)
• AC motors for fixed speed applications
• DC motors for variable speed applications
After semiconductor devices were introduced (1950s)
• Variable frequency sources available – AC motors in variable
speed applications
• Coupling between flux and torque control
• Application limited to medium performance applications –
fans, blowers, compressors – scalar control
• High performance applications dominated by DC motors –
tractions, elevators, servos, etc
Overview of AC and DC drives
After vector control drives were introduced (1980s)
• AC motors used in high performance applications – elevators,
tractions, servos
• AC motors favorable than DC motors – however control is
complex hence expensive
• Cost of microprocessor/semiconductors decreasing –predicted
30 years ago AC motors would take over DC motors
Thermal considerations
Unavoidable power losses causes temperature increase
Insulation used in the windings are classified based on the
temperature it can withstand.
Motors must be operated within the allowable maximum temperature
Sources of power losses (hence temperature increase):
- Conductor heat losses (i2
R)
- Core losses – hysteresis and eddy current
- Friction losses – bearings, brush windage
Thermal considerations
Electrical machines can be overloaded as long their temperature
does not exceed the temperature limit
Accurate prediction of temperature distribution in machines is
complex – hetrogeneous materials, complex geometrical shapes
Simplified assuming machine as homogeneous body
Torque-speed quadrant of operation
ω
T
12
3 4
T +ve
ω +ve
Pm +ve
T -ve
ω +ve
Pm -ve
T -ve
ω -ve
Pm +ve
T +ve
ω -ve
Pm -ve
4-quadrant operation
ωm
Te
Te
ωm
Te
ωm
Te
ωm
ω
T
• Direction of positive (forward)
speed is arbitrary chosen
• Direction of positive torque will
produce positive (forward)
speed
Quadrant 1
Forward motoring
Quadrant 2
Forward braking
Quadrant 3
Reverse motoring
Quadrant 4
Reverse braking
Electric drives

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Electric drives

  • 1.
  • 2. Electrical Drives Drives are systems employed for motion control Require prime movers Drives that employ electric motors as prime movers are known as Electrical Drives
  • 3. Electrical Drives • About 50% of electrical energy used for drives • Can be either used for fixed speed or variable speed • 75% - constant speed, 25% variable speed (expanding) • MEP 1522 will be covering variable speed drives
  • 4. Example on VSD application motor pump valve Supply Constant speed Variable Speed Drives Power In Power loss Mainly in valve Power out INTRODUCTION
  • 5. Example on VSD application motor pump valve Supply motorPEC pump Supply Constant speed Variable Speed Drives Power In Power loss Power out INTRODUCTION Power loss Mainly in valve Power outPower In
  • 6. Power loss Mainly in valve Power out motor pump valve Supply motorPEC pump Supply Constant speed Variable Speed Drives Example on VSD application INTRODUCTION Power In Power loss Power In Power out
  • 7. Conventional electric drives (variable speed) • Bulky • Inefficient • inflexible
  • 8. Modern electric drives (With power electronic converters) • Small • Efficient • Flexible
  • 9. Modern electric drives • Inter-disciplinary • Several research area • Expanding Machine design Speed sensorless Machine Theory Non-linear control Real-time control DSP application PFC Speed sensor less Power electronic converters Utility interface Renewable energy
  • 10. Components in electric drives Motors • DC motors - permanent magnet – wound field • AC motors – induction, synchronous (IPMSM, SMPSM), brushless DC • Applications, cost, environment Power sources • DC – batteries, fuel cell, photovoltaic - unregulated • AC – Single- three- phase utility, wind generator - unregulated Power processor • To provide a regulated power supply • Combination of power electronic converters •More efficient •Flexible •Compact •AC-DC DC-DC DC-AC AC-AC
  • 11. Components in electric drives Control unit • Complexity depends on performance requirement • analog- noisy, inflexible, ideally has infinite bandwidth. • digital – immune to noise, configurable, bandwidth is smaller than the analog controller’s • DSP/microprocessor – flexible, lower bandwidth - DSPs perform faster operation than microprocessors (multiplication in single cycle), can perform complex estimations
  • 12. Overview of AC and DC drives DC motors: Regular maintenance, heavy, expensive, speed limit Easy control, decouple control of torque and flux AC motors: Less maintenance, light, less expensive, high speed Coupling between torque and flux – variable spatial angle between rotor and stator flux
  • 13. Overview of AC and DC drives Before semiconductor devices were introduced (<1950) • AC motors for fixed speed applications • DC motors for variable speed applications After semiconductor devices were introduced (1950s) • Variable frequency sources available – AC motors in variable speed applications • Coupling between flux and torque control • Application limited to medium performance applications – fans, blowers, compressors – scalar control • High performance applications dominated by DC motors – tractions, elevators, servos, etc
  • 14. Overview of AC and DC drives After vector control drives were introduced (1980s) • AC motors used in high performance applications – elevators, tractions, servos • AC motors favorable than DC motors – however control is complex hence expensive • Cost of microprocessor/semiconductors decreasing –predicted 30 years ago AC motors would take over DC motors
  • 15. Thermal considerations Unavoidable power losses causes temperature increase Insulation used in the windings are classified based on the temperature it can withstand. Motors must be operated within the allowable maximum temperature Sources of power losses (hence temperature increase): - Conductor heat losses (i2 R) - Core losses – hysteresis and eddy current - Friction losses – bearings, brush windage
  • 16. Thermal considerations Electrical machines can be overloaded as long their temperature does not exceed the temperature limit Accurate prediction of temperature distribution in machines is complex – hetrogeneous materials, complex geometrical shapes Simplified assuming machine as homogeneous body
  • 17. Torque-speed quadrant of operation ω T 12 3 4 T +ve ω +ve Pm +ve T -ve ω +ve Pm -ve T -ve ω -ve Pm +ve T +ve ω -ve Pm -ve
  • 18. 4-quadrant operation ωm Te Te ωm Te ωm Te ωm ω T • Direction of positive (forward) speed is arbitrary chosen • Direction of positive torque will produce positive (forward) speed Quadrant 1 Forward motoring Quadrant 2 Forward braking Quadrant 3 Reverse motoring Quadrant 4 Reverse braking