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THE HARADA METHOD
the human side of Lean
“I have the talent to find talent in others”
Takashi Harada Norman Bodek
Self-reliant: CONFIDENT – SELF-CONSCIOUS – INDEPENDENT – SELF-DRIVING – ...
SHOHEI OTANI
SUCCESS
IS
A TECHNIQUE
THAT
CAN BE LEARNED
Norman Bodek
‘Godfather of Lean’
JUNE 13th 2015
Soft tools vs Hard tools
BUSINESS SYSTEMS
TECHNICAL MODULES
0 D 1 D 2 D 3 D 4 D
+
-
“Toolbox Lean”
Only “cost cutting”
“Abused Lean”
Control
Short term vision
“Real Lean”
Continuous improvement
+
Respect for people
Non Lean
Soon
deserted
Or
dead
“Modern Lean”
3D Lean
= 2D Lean
+
Harada (self-reliance)
+
Continuous innovation
+
Agile/Scrum*
Leadership
Authenticity
Trust
Win-Win
Long term vision
“Future Lean”
4D Lean
Mission
Better world
Heart & intuition
Personal well-being
Higher consciousness
4th dimension: “time”
HAPPINESS
NEXT
- New consiousness
- Exciting culture
- X-factor leadership
- Teamwork & networking
Update* 18/03/17
4D Lean®
BALANCE
PASSION
ENGAGEMENT
ZEST
BITTER TASTE
LEMON JUICE
Open your heart …
THE HUMAN FACTOR
Show your heart … Touch the heart
THE HARADA METHOD IS
THE ONLY METHOD
BEING SPECIFIC
HOW
TO REACH WHATEVER GOAL
SUCCESSFUL PEOPLE:
1. OPTIMISM
2. DETERMINATION
3. DISCIPLINE
A) A personalpersonalpersonalpersonal goal is much more powerful
- Compare the strength of a personal goal vs goal set by someone else
- Compare rational goal vs goal from the heart
B) SelfSelfSelfSelf----reliancereliancereliancereliance
- = confident, self-conscious, independent, self-driving, …
- “Self-reliance = the knowledge that everything you need to succeed is inside
yourself”
C) Work with a coachcoachcoachcoach / mentor
- You can dissapoint yourself, but you don’t want to dissapoint your coach
D) SERVESERVESERVESERVE others
- Humility (“bring your ego down”)
- Prepared to do whatever needed to reach your goal
- Good character = base, to Help others is highest motivator
- Train discipline
SPECIFIC INGREDIENTS OF THE HARADA METHOD
E) BalanceBalanceBalanceBalance!
F) 5 Supporting forms
To eliminate the biggest waste of all:
the underutilization of people's talents
SKILLS MENTAL
PHYSICAL CONDITION DAILY LIFE
SPECIFIC INGREDIENTS OF THE HARADA METHOD
5 Supporting forms
THE HARADA METHODTHE HARADA METHODTHE HARADA METHODTHE HARADA METHOD
1) 33 QUESTIONS : how self-realiant are you?
2) Long term goal form
FUTURE
SELF ANALYSIS
THINK POSITIVE
PAST
PURPOSE
ACTION PLAN
THE HARADA METHODTHE HARADA METHODTHE HARADA METHODTHE HARADA METHOD
BUILD A NETWORK
THAT SUPPORTS YOU
GOAL
3) 64-task chart: 8x8
THE HARADA METHODTHE HARADA METHODTHE HARADA METHODTHE HARADA METHOD
5) ROUTINE CHECKLIST
SERVICES
ROUTINES
THE HARADA METHODTHE HARADA METHODTHE HARADA METHODTHE HARADA METHOD
4) Daily diary
DAILY TASKS
REFLECTION
THE HARADA METHODTHE HARADA METHODTHE HARADA METHODTHE HARADA METHOD
coach
8 AREA’S:
- ANALYSE CURRENT PRICE
- TESTS + INNOVATION
- SOLVE CURRENT TOP 8 PROBS
- TRAIN PEOPLE
- SELF-DEVELOPMENT
- FAMILY / FRIENDS
- HEALTH
- HOME
SERVICE:
- AT WORK: START 6H30, CLEAN/5S OFFICES
O.E.E. WENT ABOVE TARGET …
INSTEAD OF OVERPRODUCING,
ALL OPERATORS WERE TRAINED
a) IN THE HARADA METHOD
b) IN INDIVIDUAL SKILLS BASED ON
THEIR PASSION
Short term project/goal (to see if it works)
Project 1 : “Reduce price high runner -15% in 3 months”
TARGET
STRETCH TARGET
MAIN KPI’s
1. ABSENCE RATE
2. NUMBER OF IMPOVEMENT PROPOSALS
3. O.E.E.
RESULTSRESULTSRESULTSRESULTS
2015201520152015 ::::
• 10% of employees delivering 85% of result of production site
• absenteism = 1/5th of average site (1/10th vs other departments)
• 28% cost reduction (2015) + 29% extra reduction (2016)
2016201620162016 ::::
• 2016 Q1: financial results of 2015 were already beaten
• 2016: 26 operators delivered over 1 mio € savings in 6 months
• 0 accidents in 4 years
• 0 employees leaving in 4 years
• O.E.E: 94,4% (was 58% in 2012)
SHOW YOUR HEARTSHOW YOUR HEARTSHOW YOUR HEARTSHOW YOUR HEART ………… TOUCH THE HEARTTOUCH THE HEARTTOUCH THE HEARTTOUCH THE HEART
THE HIDDEN POTENTIAL IS EXPONENTIALTHE HIDDEN POTENTIAL IS EXPONENTIALTHE HIDDEN POTENTIAL IS EXPONENTIALTHE HIDDEN POTENTIAL IS EXPONENTIAL
THESE SLIDES ARE A SHORT SUMMARY
OF THE ELEC PRESENTATION OF NOV 8TH
2017.
ORGANISATIONS INTERESTED IN GETTING
A KEYNOTE, A TRAINING OR MORE DETAILS
PLEASE CONTACT ME.
WATCH THE 4D LEAN MODEL IN 2018!
mail: Jim.lippens@telenet.be
WEBSITE (January 2018): WWW.4DLEAN.COM

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ELEC2017 1.3 j.lippens - getting the improvement habit in your organization

  • 1. THE HARADA METHOD the human side of Lean
  • 2. “I have the talent to find talent in others”
  • 4. Self-reliant: CONFIDENT – SELF-CONSCIOUS – INDEPENDENT – SELF-DRIVING – ...
  • 5.
  • 8. Norman Bodek ‘Godfather of Lean’ JUNE 13th 2015
  • 9.
  • 10. Soft tools vs Hard tools BUSINESS SYSTEMS TECHNICAL MODULES
  • 11. 0 D 1 D 2 D 3 D 4 D + - “Toolbox Lean” Only “cost cutting” “Abused Lean” Control Short term vision “Real Lean” Continuous improvement + Respect for people Non Lean Soon deserted Or dead “Modern Lean” 3D Lean = 2D Lean + Harada (self-reliance) + Continuous innovation + Agile/Scrum* Leadership Authenticity Trust Win-Win Long term vision “Future Lean” 4D Lean Mission Better world Heart & intuition Personal well-being Higher consciousness 4th dimension: “time” HAPPINESS NEXT - New consiousness - Exciting culture - X-factor leadership - Teamwork & networking Update* 18/03/17 4D Lean® BALANCE PASSION ENGAGEMENT ZEST BITTER TASTE LEMON JUICE
  • 13. THE HUMAN FACTOR Show your heart … Touch the heart
  • 14.
  • 15. THE HARADA METHOD IS THE ONLY METHOD BEING SPECIFIC HOW TO REACH WHATEVER GOAL
  • 16. SUCCESSFUL PEOPLE: 1. OPTIMISM 2. DETERMINATION 3. DISCIPLINE
  • 17. A) A personalpersonalpersonalpersonal goal is much more powerful - Compare the strength of a personal goal vs goal set by someone else - Compare rational goal vs goal from the heart B) SelfSelfSelfSelf----reliancereliancereliancereliance - = confident, self-conscious, independent, self-driving, … - “Self-reliance = the knowledge that everything you need to succeed is inside yourself” C) Work with a coachcoachcoachcoach / mentor - You can dissapoint yourself, but you don’t want to dissapoint your coach D) SERVESERVESERVESERVE others - Humility (“bring your ego down”) - Prepared to do whatever needed to reach your goal - Good character = base, to Help others is highest motivator - Train discipline SPECIFIC INGREDIENTS OF THE HARADA METHOD
  • 18. E) BalanceBalanceBalanceBalance! F) 5 Supporting forms To eliminate the biggest waste of all: the underutilization of people's talents SKILLS MENTAL PHYSICAL CONDITION DAILY LIFE SPECIFIC INGREDIENTS OF THE HARADA METHOD
  • 20. THE HARADA METHODTHE HARADA METHODTHE HARADA METHODTHE HARADA METHOD 1) 33 QUESTIONS : how self-realiant are you?
  • 21. 2) Long term goal form FUTURE SELF ANALYSIS THINK POSITIVE PAST PURPOSE ACTION PLAN THE HARADA METHODTHE HARADA METHODTHE HARADA METHODTHE HARADA METHOD BUILD A NETWORK THAT SUPPORTS YOU GOAL
  • 22. 3) 64-task chart: 8x8 THE HARADA METHODTHE HARADA METHODTHE HARADA METHODTHE HARADA METHOD
  • 23. 5) ROUTINE CHECKLIST SERVICES ROUTINES THE HARADA METHODTHE HARADA METHODTHE HARADA METHODTHE HARADA METHOD
  • 24. 4) Daily diary DAILY TASKS REFLECTION THE HARADA METHODTHE HARADA METHODTHE HARADA METHODTHE HARADA METHOD coach
  • 25. 8 AREA’S: - ANALYSE CURRENT PRICE - TESTS + INNOVATION - SOLVE CURRENT TOP 8 PROBS - TRAIN PEOPLE - SELF-DEVELOPMENT - FAMILY / FRIENDS - HEALTH - HOME SERVICE: - AT WORK: START 6H30, CLEAN/5S OFFICES
  • 26. O.E.E. WENT ABOVE TARGET … INSTEAD OF OVERPRODUCING, ALL OPERATORS WERE TRAINED a) IN THE HARADA METHOD b) IN INDIVIDUAL SKILLS BASED ON THEIR PASSION
  • 27. Short term project/goal (to see if it works) Project 1 : “Reduce price high runner -15% in 3 months” TARGET STRETCH TARGET
  • 28. MAIN KPI’s 1. ABSENCE RATE 2. NUMBER OF IMPOVEMENT PROPOSALS 3. O.E.E.
  • 29. RESULTSRESULTSRESULTSRESULTS 2015201520152015 :::: • 10% of employees delivering 85% of result of production site • absenteism = 1/5th of average site (1/10th vs other departments) • 28% cost reduction (2015) + 29% extra reduction (2016) 2016201620162016 :::: • 2016 Q1: financial results of 2015 were already beaten • 2016: 26 operators delivered over 1 mio € savings in 6 months • 0 accidents in 4 years • 0 employees leaving in 4 years • O.E.E: 94,4% (was 58% in 2012)
  • 30. SHOW YOUR HEARTSHOW YOUR HEARTSHOW YOUR HEARTSHOW YOUR HEART ………… TOUCH THE HEARTTOUCH THE HEARTTOUCH THE HEARTTOUCH THE HEART THE HIDDEN POTENTIAL IS EXPONENTIALTHE HIDDEN POTENTIAL IS EXPONENTIALTHE HIDDEN POTENTIAL IS EXPONENTIALTHE HIDDEN POTENTIAL IS EXPONENTIAL
  • 31.
  • 32. THESE SLIDES ARE A SHORT SUMMARY OF THE ELEC PRESENTATION OF NOV 8TH 2017. ORGANISATIONS INTERESTED IN GETTING A KEYNOTE, A TRAINING OR MORE DETAILS PLEASE CONTACT ME. WATCH THE 4D LEAN MODEL IN 2018! mail: Jim.lippens@telenet.be WEBSITE (January 2018): WWW.4DLEAN.COM