D                         H



    M



                                    Objective “Lean Manufacturing”
    M a n a g e m e n t




                                        “M L S – Introduction”
    H u m a n




                                                      A Better Way
                                                 to Administer Production
    &




                                                   and Control Inventory
    D a t a




                          www.dhmcons.com

                                                                            1
D                         H
                                              MLS Introduction
                                                    What Is
    M
    M a n a g e m e n t




                              Is a specialized application for Manufacturing
                               Firms based on “Lean-Manufacturing” concepts

                              His main objective is to Reduce Operational and
                               Inventory Costs
    H u m a n




                              Can administer all the Productive Cycle
                               (Forecast,     Planning,    Scheduling,  Control,
                               Certification) and Control the Inventory
    &
    D a t a




                                                                                   2
D                         H
                                               MLS Introduction
                                                  Environment
    M
    M a n a g e m e n t




                              If the company information system is based
                               on    Excel      or  an    accounting    software
                               with      little    manufacturing     capabilities,
                               “As Long As The Business Does Not Grow”
                               that system is a reasonable tool for handling the
                               manufacturing information
    H u m a n




                              But there’s the problem:
                               How Long Can The Business Stay The Same?
    &
    D a t a




                                                                                     3
D                         H
                                              MLS Introduction
                                                 Environment
    M
    M a n a g e m e n t




                              MLS solution is designed for dynamic, projected
                               companies

                              His technology is based on Microsoft standards and
                               utilizes PC’s with Windows 7 or XP
    H u m a n




                              Robust and agile, MLS is a full manufacturing
                               solution that supports any type of process
                               (Lean, Discrete, Repetitive and “To-Order’)
                               across a large range of industrial sectors
    &
    D a t a




                                                                                    4
D                         H
                                                   MLS Introduction
                                    Administer your Production "Visually"
    M
    M a n a g e m e n t




                                                    Forget About Papers & More Papers
                                                      Circulating All Over Your Plant



                              Forget About Never-ending                                   Forget About Costs Linked
                                    MRP Running                                            To In Process Inventories

                                                              Manufacturing
                                                                  Lean
                                                                 System
    H u m a n




                                 Know In Advance                                           Forget About Weekly
                              Your Production Capacity                                          Production
                                    Restrictions                                          Planning & Re-planning
                                                                 Forget About The
                                                          Strictly Production Follow-up
    &
    D a t a




                                                                                                                       5
D                         H
                                              MLS Introduction
                                             Powerful and Complete
    M
    M a n a g e m e n t




                              Is a full and on-line solution that follow the “Lean
                              Manufacturing” principles and the “Supply Chain
                              Operations Reference” (SCOR) model which
                              Identify, Focuses and Administers (Granting a
                              Cost Reduction) the Five Key Processes:
                              ° Plan,
    H u m a n




                              ° Source,
                              ° Make,
                              ° Deliver,
    &




                              ° Return.
    D a t a




                                                                                     6
D



                                                M
D a t a   &   H u m a n   M a n a g e m e n t                           H


                                                    SCOR Model
                                                                 MLS Introduction




7
D                         H
                                                   MLS Introduction
                                           Companies Type That Can Use It
    M

                           “Small – Medium” and eventually the “Big”
    M a n a g e m e n t




                           Those whose Products are “Manufactured” through a Sequence of
                            “Operations”
    H u m a n
    &
    D a t a




                                                                                            8
D                         H
                                      MLS Introduction
                              Main Production Type That Can Use It
    M


                                    “Assembly / Project / Stock”
    M a n a g e m e n t




                                                                    4’’ => a
                                                                      15’’
                                                                     (PCT)

                                                        5’’ =>                 6’’ =>
                                                        a 10’’                 a 11’’
    H u m a n




                                                                                5’’      2’’
                                                                               => a     => a
                                                                                5’’      2’’
    &
    D a t a




                                     “Operations” Sequence Sample
                                                                                               9
D                         H
                                      MLS Introduction
                              Main Production Type That Can Use It
    M


                                            “Sequential”
    M a n a g e m e n t
    H u m a n
    &
    D a t a




                                     “Operations” Sequence Sample
                                                                     10
D                         H
                                               MLS Introduction
                                             Companies Type Sample
    M

                              01    AERONAUTICS AND AEROSPACE
    M a n a g e m e n t




                              02   AUTOMOTIVE
                              03   BATTERIES AND ACCUMULATORS
                              04   CABLES AND ELECTRIC AND PHONE WIRES
                              05   CHEMISTRY AND PHARMACOLOGY
                              06   CLOTHING
                              07   COLORS, VARNISHES AND ENAMELS
                              08   CONSTRUCTION AND PUBLIC WORKS
                              09   COSMETICS
                              10   ELECTRIC AND ELECTRONIC INSTRUMENTATIONS
    H u m a n




                              11   FOOTWEARS AND SKINS
                              12   FURNITURES
                              13   HOME APPLIANCES
                              14   INDUSTRIAL MACHINERY
                              15   INSTRUMENTATIONS FOR ILLUMINATION
    &




                              16   MINERAL WATHERS AND NATURAL OR WITH GAS DRINKS
                              17   NUTRITIOUS AND RESTORATION
    D a t a




                              18   SANITARY AND PLUMBING FIXTURES
                              19   TOYS AND GAMES
                                                                                    11
D                         H
                                    The “Belief” That Guide Our Applications
                                                 Conditio Sine Qua Non
    M
                                   To Declare to “Have” something doing a Function,
    M a n a g e m e n t




                                                 >>> Is Not Enough <<<
                                       “To Have” Means                     “To Have” Does Not Means
                           Designed from the User point of view    Designed from the Informatics point of view

                           Simple and User Friendly                That you need a Master Degree

                           Efficient and Efficacy                  Sophisticated (Synonym Of Complicated)

                           Only with the Necessary Information     To Overwhelm the operator with Information
    H u m a n




                           Information in Explicit format          Information that must be Decrypted
    &
    D a t a




                                 The Operator Has Not Time For «Games» – The Operator Must Work
                                                                                                                   12
D                         H
                                                  MLS – Why You Must Use It
                                                      Main Saves Reachable
    M
                                                  With The Chameleon *1 Module
    M a n a g e m e n t




                                 Directly Convertible Into Money               Indirectly Convertible Into Money
                           Reduces / Eliminates In Process Inventories    Reduces and Speed up the MRP
                                                                            Administration (Less Structure Levels or
                           Eliminates the Weekly Production Schedule       Structures Totally Flat)
                            (Man-Hours)
                                                                           Permits Capturing New Customers
                           Reduces the Supervision Process Time            (Those that Works with “Variable Demand” /
                            (Man-Hours)                                     “High-Mix”) where Is Not Feasible to Use the
                                                                            Kanban
                           Reduces / Eliminates Hardware and Software
    H u m a n




                            dedicated to the Process Control               Can Coexist without Conflicts with the MRP
                                                                            (They Complements Each Other)
                           Reduces the Manual Inventory Transactions
                             (Man-Hours)                                   It is possible to connect for example the
                            (A Lot of Transactions can be Created           “Stack Light Tower” easing the
                             Automatically with the Pick-List)              “Visual Administration (ANDON)”
    &
    D a t a




                              *1 This module, give a “Best-In-Class” solution in the Manufacturing World
                                                                                                                           13
D                         H
                                                                          MLS Introduction
                                                           Toward The Flexible Manufacturing
    M
                                                              With The Chameleon Module
    M a n a g e m e n t




                                  Do 10 Move 10 (1’ Per Pce)
                                                                                     Kanban
                              A               B                C               (Lean Manufacturing)

                                      Cycle Time= 30 Min                                  2



                                         Past
                                                                                                                Future
    H u m a n




                                                                                                          Do 1 Move 1 (1’ Per Pce)
                                                                           1
                                                                                                      3     A        B       C
                                                                          MRP II
                                                                   (Mass Manufacturing)       Chameleon      Cycle Time= 12 Min
    &




                                                                                                (QRM)
    D a t a




                                                                                                                                     14
D                         H
                                                MLS – Why You Must Use It
                                                       Main Saves Reachable
    M
                                                      With The Kanban Module
    M a n a g e m e n t




                               Directly Convertible Into Money                Indirectly Convertible Into Money
                                                                          Reduces and Speed up the MRP
                           Eliminates the Weekly Production Schedule
                                                                           Administration (Less Structure Levels or
                            (Man-Hours)
                                                                           Structures Totally Flat)
                           Reduces the Supervision Process Time
                                                                          Can Coexist without Conflicts with the MRP
                            (Man-Hours)
                                                                           (They Complements Each Other)
                           Reduces / Eliminates Hardware and Software
                                                                          It is possible to connect for example the
                            dedicated to the Process Control
                                                                           “Stack Light Tower” easing the
    H u m a n




                                                                           “Visual Administration (ANDON)”
                           Reduces the Manual Inventory Transactions
                             (Man-Hours)
                            (A Lot of Transactions can be Created
                             Automatically with the Pick-List)
    &
    D a t a




                                                                                                                        15
D                         H
                                                  MLS – Why You Must Use It
                                                   Main Saves Reachable
    M
                                         With The Finite Loading MRP “Automatic” *1
    M a n a g e m e n t




                                 Directly Convertible Into Money               Indirectly Convertible Into Money
                           Reduces / Eliminates In Process Inventories    Evidences the Bottle Necks
                                                                            Shows for Each One:
                           Eliminates the Weekly Production Schedule          Part Number,
                            (Man-Hours)                                        Day,
                                                                               Quantity,
                           Reduces the Supervision Process Time               Needed Capacity,
                            (Man-Hours)                                       Easing the Problem Resolution

                           Reduces / Eliminates Hardware and Software        It is possible to connect for example the
    H u m a n




                            dedicated to the Process Control                  “Stack Light Tower” easing the
                                                                              “Visual Administration (ANDON)”
                           Reduces the Manual Inventory Transactions
                             (Man-Hours)
                            (The Transactions can be Created
                             Automatically with the Pick-List)
    &
    D a t a




                              *1 This module, give a “Best-In-Class” solution in the Manufacturing World
                                                                                                                          16
D                         H
                                                                           MLS Introduction
                                                      Toward The Flexible Manufacturing
    M
                                                   With The Finite Loading MRP “Automatic”
    M a n a g e m e n t




                                  Do 10 Move 10 (1’ Per Pce)                                                         Do 10 Move 10 (1’ Per Pce)

                                                                                        MRP II
                              A               B                C                  (Infinite Loading)             A               B                C
                                      Cycle Time= 30 Min                                                                 Cycle Time= 30 Min
                                                                                          2



                                         Past                                                                               Future
    H u m a n




                                                                           1
                                                                                                       3
                                                                           MRP
                                                                   (Infinite Loading)             MRP CF
    &




                                                                                              (Finite Loading)
    D a t a




                                   Shortings                                                                                  Ok
                                                                                                                                                      17
D                         H
                                                 MLS – Why You Must Use It
                                                          Main Saves Reachable
    M
                                                           At The General Level
    M a n a g e m e n t




                               Directly Convertible Into Money          Indirectly Convertible Into Money
                           Is a Very Economic Solution              Is Truly Easy to Use
                            on the Software Side                      (Thanks to his Internal Engineering)

                           Is a Very Economic Solution              Is Implementable in a Short Time
                            on the Hardware Side                      (Thanks to his Easy to Use Feature)
    H u m a n
    &
    D a t a




                                                                                                             18
D



                                                 M
 D a t a   &   H u m a n   M a n a g e m e n t                        H

                                                     General Menu
                                                                    MLS Introduction




19

Dhm e_mls2market

  • 1.
    D H M Objective “Lean Manufacturing” M a n a g e m e n t “M L S – Introduction” H u m a n A Better Way to Administer Production & and Control Inventory D a t a www.dhmcons.com 1
  • 2.
    D H MLS Introduction What Is M M a n a g e m e n t Is a specialized application for Manufacturing Firms based on “Lean-Manufacturing” concepts His main objective is to Reduce Operational and Inventory Costs H u m a n Can administer all the Productive Cycle (Forecast, Planning, Scheduling, Control, Certification) and Control the Inventory & D a t a 2
  • 3.
    D H MLS Introduction Environment M M a n a g e m e n t If the company information system is based on Excel or an accounting software with little manufacturing capabilities, “As Long As The Business Does Not Grow” that system is a reasonable tool for handling the manufacturing information H u m a n But there’s the problem: How Long Can The Business Stay The Same? & D a t a 3
  • 4.
    D H MLS Introduction Environment M M a n a g e m e n t MLS solution is designed for dynamic, projected companies His technology is based on Microsoft standards and utilizes PC’s with Windows 7 or XP H u m a n Robust and agile, MLS is a full manufacturing solution that supports any type of process (Lean, Discrete, Repetitive and “To-Order’) across a large range of industrial sectors & D a t a 4
  • 5.
    D H MLS Introduction Administer your Production "Visually" M M a n a g e m e n t Forget About Papers & More Papers Circulating All Over Your Plant Forget About Never-ending Forget About Costs Linked MRP Running To In Process Inventories Manufacturing Lean System H u m a n Know In Advance Forget About Weekly Your Production Capacity Production Restrictions Planning & Re-planning Forget About The Strictly Production Follow-up & D a t a 5
  • 6.
    D H MLS Introduction Powerful and Complete M M a n a g e m e n t Is a full and on-line solution that follow the “Lean Manufacturing” principles and the “Supply Chain Operations Reference” (SCOR) model which Identify, Focuses and Administers (Granting a Cost Reduction) the Five Key Processes: ° Plan, H u m a n ° Source, ° Make, ° Deliver, & ° Return. D a t a 6
  • 7.
    D M D a t a & H u m a n M a n a g e m e n t H SCOR Model MLS Introduction 7
  • 8.
    D H MLS Introduction Companies Type That Can Use It M  “Small – Medium” and eventually the “Big” M a n a g e m e n t  Those whose Products are “Manufactured” through a Sequence of “Operations” H u m a n & D a t a 8
  • 9.
    D H MLS Introduction Main Production Type That Can Use It M “Assembly / Project / Stock” M a n a g e m e n t 4’’ => a 15’’ (PCT) 5’’ => 6’’ => a 10’’ a 11’’ H u m a n 5’’ 2’’ => a => a 5’’ 2’’ & D a t a “Operations” Sequence Sample 9
  • 10.
    D H MLS Introduction Main Production Type That Can Use It M “Sequential” M a n a g e m e n t H u m a n & D a t a “Operations” Sequence Sample 10
  • 11.
    D H MLS Introduction Companies Type Sample M 01 AERONAUTICS AND AEROSPACE M a n a g e m e n t 02 AUTOMOTIVE 03 BATTERIES AND ACCUMULATORS 04 CABLES AND ELECTRIC AND PHONE WIRES 05 CHEMISTRY AND PHARMACOLOGY 06 CLOTHING 07 COLORS, VARNISHES AND ENAMELS 08 CONSTRUCTION AND PUBLIC WORKS 09 COSMETICS 10 ELECTRIC AND ELECTRONIC INSTRUMENTATIONS H u m a n 11 FOOTWEARS AND SKINS 12 FURNITURES 13 HOME APPLIANCES 14 INDUSTRIAL MACHINERY 15 INSTRUMENTATIONS FOR ILLUMINATION & 16 MINERAL WATHERS AND NATURAL OR WITH GAS DRINKS 17 NUTRITIOUS AND RESTORATION D a t a 18 SANITARY AND PLUMBING FIXTURES 19 TOYS AND GAMES 11
  • 12.
    D H The “Belief” That Guide Our Applications Conditio Sine Qua Non M To Declare to “Have” something doing a Function, M a n a g e m e n t >>> Is Not Enough <<< “To Have” Means “To Have” Does Not Means  Designed from the User point of view  Designed from the Informatics point of view  Simple and User Friendly  That you need a Master Degree  Efficient and Efficacy  Sophisticated (Synonym Of Complicated)  Only with the Necessary Information  To Overwhelm the operator with Information H u m a n  Information in Explicit format  Information that must be Decrypted & D a t a The Operator Has Not Time For «Games» – The Operator Must Work 12
  • 13.
    D H MLS – Why You Must Use It Main Saves Reachable M With The Chameleon *1 Module M a n a g e m e n t Directly Convertible Into Money Indirectly Convertible Into Money  Reduces / Eliminates In Process Inventories  Reduces and Speed up the MRP Administration (Less Structure Levels or  Eliminates the Weekly Production Schedule Structures Totally Flat) (Man-Hours)  Permits Capturing New Customers  Reduces the Supervision Process Time (Those that Works with “Variable Demand” / (Man-Hours) “High-Mix”) where Is Not Feasible to Use the Kanban  Reduces / Eliminates Hardware and Software H u m a n dedicated to the Process Control  Can Coexist without Conflicts with the MRP (They Complements Each Other)  Reduces the Manual Inventory Transactions (Man-Hours)  It is possible to connect for example the (A Lot of Transactions can be Created “Stack Light Tower” easing the Automatically with the Pick-List) “Visual Administration (ANDON)” & D a t a *1 This module, give a “Best-In-Class” solution in the Manufacturing World 13
  • 14.
    D H MLS Introduction Toward The Flexible Manufacturing M With The Chameleon Module M a n a g e m e n t Do 10 Move 10 (1’ Per Pce) Kanban A B C (Lean Manufacturing) Cycle Time= 30 Min 2 Past Future H u m a n Do 1 Move 1 (1’ Per Pce) 1 3 A B C MRP II (Mass Manufacturing) Chameleon Cycle Time= 12 Min & (QRM) D a t a 14
  • 15.
    D H MLS – Why You Must Use It Main Saves Reachable M With The Kanban Module M a n a g e m e n t Directly Convertible Into Money Indirectly Convertible Into Money  Reduces and Speed up the MRP  Eliminates the Weekly Production Schedule Administration (Less Structure Levels or (Man-Hours) Structures Totally Flat)  Reduces the Supervision Process Time  Can Coexist without Conflicts with the MRP (Man-Hours) (They Complements Each Other)  Reduces / Eliminates Hardware and Software  It is possible to connect for example the dedicated to the Process Control “Stack Light Tower” easing the H u m a n “Visual Administration (ANDON)”  Reduces the Manual Inventory Transactions (Man-Hours) (A Lot of Transactions can be Created Automatically with the Pick-List) & D a t a 15
  • 16.
    D H MLS – Why You Must Use It Main Saves Reachable M With The Finite Loading MRP “Automatic” *1 M a n a g e m e n t Directly Convertible Into Money Indirectly Convertible Into Money  Reduces / Eliminates In Process Inventories  Evidences the Bottle Necks Shows for Each One:  Eliminates the Weekly Production Schedule  Part Number, (Man-Hours)  Day,  Quantity,  Reduces the Supervision Process Time  Needed Capacity, (Man-Hours) Easing the Problem Resolution  Reduces / Eliminates Hardware and Software It is possible to connect for example the H u m a n dedicated to the Process Control “Stack Light Tower” easing the “Visual Administration (ANDON)”  Reduces the Manual Inventory Transactions (Man-Hours) (The Transactions can be Created Automatically with the Pick-List) & D a t a *1 This module, give a “Best-In-Class” solution in the Manufacturing World 16
  • 17.
    D H MLS Introduction Toward The Flexible Manufacturing M With The Finite Loading MRP “Automatic” M a n a g e m e n t Do 10 Move 10 (1’ Per Pce) Do 10 Move 10 (1’ Per Pce) MRP II A B C (Infinite Loading) A B C Cycle Time= 30 Min Cycle Time= 30 Min 2 Past Future H u m a n 1 3 MRP (Infinite Loading) MRP CF & (Finite Loading) D a t a Shortings Ok 17
  • 18.
    D H MLS – Why You Must Use It Main Saves Reachable M At The General Level M a n a g e m e n t Directly Convertible Into Money Indirectly Convertible Into Money  Is a Very Economic Solution  Is Truly Easy to Use on the Software Side (Thanks to his Internal Engineering)  Is a Very Economic Solution  Is Implementable in a Short Time on the Hardware Side (Thanks to his Easy to Use Feature) H u m a n & D a t a 18
  • 19.
    D M D a t a & H u m a n M a n a g e m e n t H General Menu MLS Introduction 19