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Commissioning 101
Chris Crosby
CEO, Compass Datacenters
Symposium – Columbus
November 11, 2014
2
Reliability and Availability
There is a
difference
Availability
•Probability that a
system will work
during required
period
Reliability
•Probability that
operations will be
maintained
during the period
Foundations of
the data center
predictive
performance
model
Advancing Data Center Professionals
The Bathtub Curve
3 of 23
FailureRate
Time
Failures
Phase 1
Infant
Mortality
Period
Phase 2
Random
Failure
Period
Phase 3
Wearout
Period
The Life of a Facility
Advancing Data Center Professionals
Smoothing the Curve
4 of 23
Commissioning
Agent part of
the design
process
Enable the agent
to be involved in
all 5 phases
Roles:
• Design Engineer—
Views the data
center from what
makes it work
perspective
• Commissioning
Agent—What
makes it fail
Need both to
develop an
effective
commissioning
test plan
Commissioning Levels
• Level 1: Planning
– Preparation for commissioning
• Ex: Sequence of operations, scripts
• Level 2: Factory Acceptance Test
– Quality/performance acceptance prior to shipping
• Level 3: Pre-functional Inspections
– System installation, site acceptance testing
• Level 4: Functional Testing
– Testing to spec performance per component
– “Phased expansion” data centers end here
• Level 5: Integrated System Test
– Full load testing of all systems
– Ensure integrated operation and correct operation in case of
failure
5 of 23
Level 5 Commissioning
• Interlocking complexity
– Static complexity: How is a system put together?
– Dynamic complexity: How does change in one
part affect other parts of the system?
• Not equivalent or interchangeable
• Data center systems may be simple but their
interaction isn’t
• Testing components isn’t enough
– Have to test the way the interoperate
6 of 23
Level 5 Commissioning
• Verifies reliability of design and compatibility among all critical
systems
– Electrical
– Mechanical
– Environmental
• Must test in all modes:
– Failure
– Safety
– Emergency
• Test in real life scenarios—not planned
• Goal: Determine is systems are in line with reliability targets
7 of 23
Level 5 Commissioning
• More important now than ever
– Emphasis on speed of delivery and TCO
• Alternative to Level 5 commissioning
– Learn by experience
• Level 5 commissioning specifically combats the
“domino effect”
• “Lights out”
– Phase doesn’t work
• Ex: Arc flash
– Low loads don’t perform
the same as high loads
8 of 23
Summary
• Insurance of Reliability and Availability
• Smooths the bathtub curve
• Five levels
– Build upon each other
• Phased builds only commission through Level 4
– No guarantee of system interoperability under
load or in failure mode
• Level 5 commissioning is essential
• Tests interoperability of all systems
• In all modes
• Only way to ensure data center is suitable for its task
9 of 23

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Data center commissioning 101

  • 1. Commissioning 101 Chris Crosby CEO, Compass Datacenters Symposium – Columbus November 11, 2014
  • 2. 2 Reliability and Availability There is a difference Availability •Probability that a system will work during required period Reliability •Probability that operations will be maintained during the period Foundations of the data center predictive performance model
  • 3. Advancing Data Center Professionals The Bathtub Curve 3 of 23 FailureRate Time Failures Phase 1 Infant Mortality Period Phase 2 Random Failure Period Phase 3 Wearout Period The Life of a Facility
  • 4. Advancing Data Center Professionals Smoothing the Curve 4 of 23 Commissioning Agent part of the design process Enable the agent to be involved in all 5 phases Roles: • Design Engineer— Views the data center from what makes it work perspective • Commissioning Agent—What makes it fail Need both to develop an effective commissioning test plan
  • 5. Commissioning Levels • Level 1: Planning – Preparation for commissioning • Ex: Sequence of operations, scripts • Level 2: Factory Acceptance Test – Quality/performance acceptance prior to shipping • Level 3: Pre-functional Inspections – System installation, site acceptance testing • Level 4: Functional Testing – Testing to spec performance per component – “Phased expansion” data centers end here • Level 5: Integrated System Test – Full load testing of all systems – Ensure integrated operation and correct operation in case of failure 5 of 23
  • 6. Level 5 Commissioning • Interlocking complexity – Static complexity: How is a system put together? – Dynamic complexity: How does change in one part affect other parts of the system? • Not equivalent or interchangeable • Data center systems may be simple but their interaction isn’t • Testing components isn’t enough – Have to test the way the interoperate 6 of 23
  • 7. Level 5 Commissioning • Verifies reliability of design and compatibility among all critical systems – Electrical – Mechanical – Environmental • Must test in all modes: – Failure – Safety – Emergency • Test in real life scenarios—not planned • Goal: Determine is systems are in line with reliability targets 7 of 23
  • 8. Level 5 Commissioning • More important now than ever – Emphasis on speed of delivery and TCO • Alternative to Level 5 commissioning – Learn by experience • Level 5 commissioning specifically combats the “domino effect” • “Lights out” – Phase doesn’t work • Ex: Arc flash – Low loads don’t perform the same as high loads 8 of 23
  • 9. Summary • Insurance of Reliability and Availability • Smooths the bathtub curve • Five levels – Build upon each other • Phased builds only commission through Level 4 – No guarantee of system interoperability under load or in failure mode • Level 5 commissioning is essential • Tests interoperability of all systems • In all modes • Only way to ensure data center is suitable for its task 9 of 23