Mohamed Abu El Kassem Ali has over 15 years of experience in maintenance management and electrical engineering. He currently serves as the Maintenance Manager at Gulf Pack in Jubail, Saudi Arabia, where he leads a team responsible for maintaining three production lines and various machinery. Prior to this role, he held electrical engineering and maintenance positions in Saudi Arabia and Egypt, gaining experience working with companies in the plastics, power generation, and water treatment industries. He has a bachelor's degree in electronic engineering and specialized training in PLC and drives systems programming.

1. Mohamed Abu El Kassem Ali
Current address:Jubail, Saudi Arabia
+966 50 92 55 183 //+966 13 362 17 62
Moh_kassem76@hotmail.com
Home address:Cairo,Egypt
+2 0109 209 8 406
+2 050 22 55 762
Work Experience
Gulf Pack-Jubail; K.S.A 2008 till now (about 7 YEARS)
MINTENANCE MANAGER
Job description
Handling Maintenance issues for all Electrical ; Mechanical and Utilities Dep. Which servicing Three BOPP lines
“BRUCKNER” and separate machineries (7 slitters; 3 metallizer ;3 recycling machines; 3 automatic packing
lines” Bonfanti”; 15 cranes Auto/Manual; Filter cleaning machine; Core cutter machine; 4 oil boilers; 10 Chillers
& 3 Cooling towers; Two big water tanks with different pumps capacities; One diesel tank; 48 AHUs).
Handling and driving the team who works with MV switchgears ; LV distributing panels and all switch board
rooms having the different controll systems including BUS WAY feeding bars .
Responsibilities
•1 Lead a maintenance team to solve all sudden problems in the production lines and all machineries in one
of the biggest BOPP compamies with assets about 1 billion SR .
•2 Carry out nessary measures and planning to ensure that maintenance and repairs of all machineries, to
enable operational objectives to be met.
•3 Make a daily, monthly, and annualy report about maintenance and repairs of all machineries.
•4 Prepare long and short term maintenance planning and overhaul programs for equipment and
facilities.arrange required PM as per ISO rules for all machines.
•5 Prepare needed spare parts list and arrange complete maintenance budget yearly to maintaine machine
running “maintenance budget for our plant about 15 million SR”.
•6 Identify reasons causing delays in achieving targets of above plans and programs and advise how to
avoid recurrence of delays.
•7 Participate in Selecting; Installation and Commissioning for all 3 production lines and different
equipement.

2. •8 Sharing in the Design meetings for the new machineries ; interviewing new technicians and engineers.
•9 Responsablie for the savings project in utilities (power; water; desiel )and spares saving by repairing
maximum no. of defected items removed from the machines .
Achievements
•1 Saving 15% of the electricity bills .monthly saving about 150,000SR.
•2 Saving 5% of the water bills.monthly saving about 10,000SR.
•3 Communicate with different manufacturer to arrange direct resources for required spares .
•4 Train maintenance people how to solve the problems and how to make yearly shutdown PM with our
own team.
•5 Monitoring maintenance cost using ERP SYSTEM.
•6 Giving techinical support for production and project Depatements.
•7 Good communication skills with all nationalities and different level of people.
•8 Gained ISO;AIB;BRC;HACCP certification concerned in Quality control & Hygiene .
•9 Making some modification in machines to add some safety or to improve the quality of work.
•10 Giving internal training to my team Engineers/Techinicians.
•11 Making good communication channels with the European Manufacturers to solve and update all
problems in machines.
•12 Arrange monthly KPIs including maintenance performance;cost &cost saving;downtime report
Ministry of Defense – Riyadh ; K.S.A Apr. 2006 till Mar. 2008(2 YEARS)
Electrical Departement Head
Job description
Head of Elec. Dep. For Desiel Power Plants; Water Treatment Plants & Chillers stations belong to Military base
for Ministry of Defence and Aviation in Saudi Arabia.
Responsibilities
• Working as a head of elec. Dep. For 4 power plants with capacity 11.8 MW each which giving me very
strong knowledge about Medium& Low voltages; MVR ;Over head Transimission Lines.
• Responsible for all stand by generators and electrical distribution lines inside a military base in saudi
arabia for two years making me working under any pressure .
• Servicing 3 small water treatment plant ;and one chiller plant.
• Lead a electrical team to solve all sudden problems in the power plants and water treatment plants .
• Carry out nessary measures and planning to ensure that maintenance and repairs of all instruments and
control systems are carried out correctly, to enable operational objectives to be met.
• Make a daily, monthly, and annualy report about maintenance and repairs of all machineries.
Achievements
• Making overhaul maintenance for diesel power generators internally without outside support for
DUETZ generators.
• Repairing underground cables (3 core cables +ground) 13.8KV ;length 10 Km between two power plants
by my own team(saving cost about 500,000SR) .

3. • Repairing submersible pump cable working for water well under ground 200m.
Egywrap Group (Icopack/Egywrap/Copack) Nov.1998 till Mar. 2006 (8YEARS)
Electrical Department Head
Job description
I started in Icopack factory as a shift maintenance engineer 1998 and with the fast growing of my
experience ; my responsabilites increased to share in Egywrap factory installation and commissioning at 2000
then in2004 installation and comissioning for Copack factory as Head of electrical .
Responsibilities
• Since 1998 working in maintenance/project field and doing the following:
• Lead a maintenance team to solve all sudden problems in the existing BOPP production line and other
different machines.
• Carry out all required installation for new machines (cable pulling; panels fixing and testing ; motors
check ; drives /PLC commissioning) for the new lines.
• Test and check up for all new machineries with the manufacturer specialists from DMT FRANCE/ and
BRUCKNER GERMANY for BOPP lines.
• Carry out nessary measures and planning to ensure that maintenance and repairs of all instruments and
control systems are carried out correctly, to enable operational objectives to be met.
• Make a daily, monthly, and annualy report about maintenance and repairs of all instruments and control
systems.
• Prepare long and short term maintenance planning and overhaul programs for equipment and facilities.
• Sharing in arranging yearly maintenance budget to maintaine machine running.
• Identify reasons causing delays in achieving targets of above plans and programs and advise how to
avoid recurrence of delays.
• Participate in Installation and Commissioning for new production lines .
Achievements
• Gaining Maintenace and Project experience from Europian specialists from France ; Germany ; Italy ;
U.K.
• Taking training abroad in FRANCE two times ;one in SHNIEDER ELECTRIC INSTITUTE.
• Gaining the leader ship experience and working under pressure as shift responsible .
• Gaining the practical fittness in project style “working for 12 ~16 Hrs/day”.
Education
MANSOURA UNIVERSTY; Mansoura ; Egypt Oct. 1993 till June 1998
B.Sc. in Electronic Engineering 1998. (Grade. Very Good).

4. King Abdulaziz City for Science and Technology; Ryiadh ; Saudi Arabia(KACST) May 2012
Liecens for working as Radiation safety Officer for Nuclear Devices.
Skills
Mangerial Skills
I am assisting GM to achieve the world class benchmark by increasing performance;reducing DT;and
increasing effeciency.
• Able to achieve world class practices through lean maintenance cutting costs which improves production
by minimizing downtime.
• Implementing a Reliability Centred Maintenance (RCM) strategy.
• Implementing Total Productive Maintenance (TPM) strategy.
• Implenting Risk Management program.
• Implementing Roles and Resposibilities program with annual plan.
• Implementing 5 whys?methodology and Fish bones methodology for analyzing the plant problems.
• Measuring the quality of O&M program using Overall Equipement Effectiveness (OEE).
• Creating safety program;energy saving program;water saving program;Enviromental record program.
• Increasing the PM program to reduce CM precentage and increase the machines avaliability to the world
standard benchmark..
• Using Asset Management Information System (AMIS) to reduce the waste and improve the
performance.
• Using KPI’s to analysis and improve business performance and identify gaps within the process.
• Using Best practice to solve the obstacles .
• Using CMMS to handle all maintenance jobs.
Computer Skills
• Operating Systems: DOS; Windows XP;NT4; OS/2,Unix.
• Data Base Engine: Visual Basic Jet Engine.
• Programming language: Fortran; Basic; TRBO-C, VB5.
• Network: PCI Ethernet network architecture, Ethway Network.
• Using Internet.
• Application Programs: Microsoft office.
• Using ERP “ORACLE” for industrial systems.

5. P.L.C & Drives Skills
• Programming of Siemens PLC(Simatic S5 )
• Programming of Siemens PLC(Simatic S7 )
• Programming of Telemecanique PLC(PL7-3)
• Programming of Modicon PLC
• Expert in Siemens Master Drives/Micro Master Drives/Synamics Drives.
• Expert in Schnider Drives Altivar and Rectivar.
• Expert in SCADA systems PVSS; FIX INTELLUTION ;FIX PARDYM.
• Expert in Industrial Server;ethernet communication;PROFI BUS communication; ASI communications.
Languages
• ARABIC My tangue language.
• English Excellent reading and writing .
• Frensh Fair ( 3 years study).
Machines Knowledge
• Good knowleg on Plastics machines like German Machines BRUCKNER for BOPP lines. Frensh
Machines DMT for BOPP lines; Dosing Units From SCHENK.Slitters From KAMPF GERMAN ;
Slitters From ATLAS U.K ;Slitters From LAEM ITALY. Metallizers From GALILEO ITALY;
Metallizers From GVE VALMET U.K;Metallizers From APPLIED .Recycling Machines From Erema
and From NGR.CORONA From MERO . Thickness Gauge From NDC ; SCANTECH ; FAG .
• For Power Generation and Switch Gears I got knowledge on Diesel Generators From DUTEZ
;COMMINS; MTU and Yanmar. O.H.T.Lines. Schneider Switch gears; ABB Switch Gears.different
types of transformers ABB and Saudi Transformer.
• Knowledge on CCTV systems; Automatic Doors and a lot of types for Industrial Networks.
Leisure Interests
• Music ; FootBall ; Chess; Sudoku
Training
Courses
 4 courses in Institute Schneider Formation in France :
1. Programming using PL7-3 V6 language.

6. 2. Programming using workstation X-TEL V6 and special functions (PCL/PL7-COM).
3. Programming using Network (Telemecanique X-Way Communication).
4. Digital Speed Controller for DC and AC motors (RTV 84 and ATV 66).
 2 courses in DMT company in France:
5. XTEL V6 and PL7-3, UNITELWAY and FIPWAY course.
6. Supervisory Control and Data acquisition (SCADA) system using FIXD32 and NT4 through
TELEMECANIQUE Ethway Network and Ethernet to control BOPP line.
 1 course in Institute Schneider Formation in Saudia:
7. SM6 MV Switchgear and Sepam S40 Digital Protection Relay.
 4 courses in Bruckner in Germany:
8. Programming using S7 for siemens.
9. Handeling siemens drives.
10. Handeling PSG units .
11. Handeling NDC gauges .
 Training in Arab Iron&Steel Union Office in Cairo :
12. The methods of using SCR for increasing the efficiency for AC&DC motors.
 Icopack Training :
13. Programming using Siemens S5 language.
 Gulfpack Hygiene Training in Jubail-KSA :
14. ISO 9001-2008 .
15. HACCP training course.
16. AIB training course.
17. BRC training course.
18. ERP&ORACLE training course.

7.  SPSS RADIATION Training in Dammam-KSA :
19. Radiation Safety officer Training course
 PMP Training in CAIRO :
20. PMP “Project Management Profissional” certificate from Becom Acadmy.
 MAINTENANCE PLANNERS&SCHEDULERS SKILLS Training in JUBAIL :
21. MAINTENANCE PLANNERS&SCHEDULERS SKILLS COURSE
Original certificates will be submitted upon request…
Last update on 16-09-2015