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QUALITY
Prepared By: Apu Sen
“Quality means conformance
to requirements”.
- Philip Crosby. 'Quality Is Free’
Quality is the ability of
your product to be able to
satisfy your users
What is Quality ?
Quality Assurance is the process that
demonstrates your product is able to
satisfy your users
What is Quality Assurance ?
When good
Quality Assurance
is implemented,
there should be
improvement in
usability and
performance and
reducing rates of
defects
What is the Aim of Quality Assuranc
When good
Quality Assurance
is implemented,
there should be
improvement in
usability and
performance and
reducing rates of
defects
Quality policy
Cost of Poor Quality
Categories of Quality Cost
Cost of Poor Quality
PREVENTION COST
The cost of any action taken to
investigate, prevent or reduce
the risk of a non - conformity.
Internal Failure COST
Cost incurred when products and
services do not conform to
specifications.
APPRAISAL COST
The costs associated with
measuring, checking, or
evaluating products or services to
assure conformance to quality
requirements.
External Failure COST
The costs arising after delivery of
product or service to the
customer due to non-
conformities or defects.
Cost of Conformance Cost of non-Conformance
Cost of Poor Quality
Cost of Conformance Cost of non-Conformance
Cost of Poor Quality Examples
The world's largest manufacturer of
personal computers, Dell, is to recall 4.1
million of its notebook computer
batteries because of a fire risk.
Mattel recalls 18m more
toys 2007
US toymaker Mattel has recalled more than
18 million toys worldwide, the second such
recall in two weeks because their paint
contains lead.
Cost of Poor Quality Examples
• Largest environment disaster in US.
• Reason is weak cement use around the
well.
• Process approach Brocken.
• 10 billion dollar loss
Space Shuttle Disaster 1986
The American space shuttle, Challenger, has
exploded killing all seven astronauts on
board due to O-ring seal breakdown.
1 billion dollar loss
Cost effectiveness along the process
The later in the Value Stream we find a problem, the higher the cost
Financial costs
Lost customer loyalty
Damage business reputation
Need for greater control & checks
Competitive take advantage
How Poor Quality Effect Us
focusing on process rather than
outcome is a much better strategy.
Cost of Poor Quality - Lean Conference 2016

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Cost of Poor Quality - Lean Conference 2016

  • 2. “Quality means conformance to requirements”. - Philip Crosby. 'Quality Is Free’ Quality is the ability of your product to be able to satisfy your users What is Quality ?
  • 3. Quality Assurance is the process that demonstrates your product is able to satisfy your users What is Quality Assurance ?
  • 4. When good Quality Assurance is implemented, there should be improvement in usability and performance and reducing rates of defects What is the Aim of Quality Assuranc When good Quality Assurance is implemented, there should be improvement in usability and performance and reducing rates of defects
  • 6.
  • 7.
  • 8. Cost of Poor Quality
  • 10. Cost of Poor Quality PREVENTION COST The cost of any action taken to investigate, prevent or reduce the risk of a non - conformity. Internal Failure COST Cost incurred when products and services do not conform to specifications. APPRAISAL COST The costs associated with measuring, checking, or evaluating products or services to assure conformance to quality requirements. External Failure COST The costs arising after delivery of product or service to the customer due to non- conformities or defects. Cost of Conformance Cost of non-Conformance
  • 11. Cost of Poor Quality Cost of Conformance Cost of non-Conformance
  • 12. Cost of Poor Quality Examples The world's largest manufacturer of personal computers, Dell, is to recall 4.1 million of its notebook computer batteries because of a fire risk. Mattel recalls 18m more toys 2007 US toymaker Mattel has recalled more than 18 million toys worldwide, the second such recall in two weeks because their paint contains lead.
  • 13. Cost of Poor Quality Examples • Largest environment disaster in US. • Reason is weak cement use around the well. • Process approach Brocken. • 10 billion dollar loss Space Shuttle Disaster 1986 The American space shuttle, Challenger, has exploded killing all seven astronauts on board due to O-ring seal breakdown. 1 billion dollar loss
  • 14. Cost effectiveness along the process The later in the Value Stream we find a problem, the higher the cost
  • 15. Financial costs Lost customer loyalty Damage business reputation Need for greater control & checks Competitive take advantage How Poor Quality Effect Us
  • 16. focusing on process rather than outcome is a much better strategy.