This document summarizes a presentation given by DyStar about their textile dyeing and finishing products and services. DyStar discussed their range of textile dyes, auxiliaries, services and sustainable product offerings. They presented new low-temperature resin and enzyme concepts. DyStar also demonstrated their new method for garment dyeing using reactive dyes that allows for darker shades with improved fastness properties and a more efficient process. Throughout the presentation, DyStar emphasized their focus on sustainable textile solutions and products that use less water, energy and chemicals.
Styles of printing; Printing thickeners including synthetic thickeners; Printing auxiliaries; Printing of cotton with reactive dyes, wool, silk, nylon with acid and metal complex dyes, Printing of polyester with disperse dyes; Pigment printing; Resist and discharge printing of cotton, silk and polyester; Transfer printing of polyester; Inkjet printing.
Here all about THEN AIRFLOW® dyeing machine dyeing machine. Here include machine design, component of machine and how THEN AIRFLOW® dyeing machine works. Recent Development also include it.
Lab dip is a process by which buyers supplied swatch is matched with the varying dyes percentage in the laboratory with or without help of “DATA COLOR”
Lab dip plays an important role in shade matching & and detaching the characteristics of the dyes and chemicals are to be used in the large scale of production. So this is an important task before bulk production.
Styles of printing; Printing thickeners including synthetic thickeners; Printing auxiliaries; Printing of cotton with reactive dyes, wool, silk, nylon with acid and metal complex dyes, Printing of polyester with disperse dyes; Pigment printing; Resist and discharge printing of cotton, silk and polyester; Transfer printing of polyester; Inkjet printing.
Here all about THEN AIRFLOW® dyeing machine dyeing machine. Here include machine design, component of machine and how THEN AIRFLOW® dyeing machine works. Recent Development also include it.
Lab dip is a process by which buyers supplied swatch is matched with the varying dyes percentage in the laboratory with or without help of “DATA COLOR”
Lab dip plays an important role in shade matching & and detaching the characteristics of the dyes and chemicals are to be used in the large scale of production. So this is an important task before bulk production.
Special Instruction:
Fabric shrinkage must keep within ±5%
Color fastness should be 4-5 range
Pilling range 3 to 5
pH range 5.5 to 7
Fabric weight will be allowed ±02%
Fabric quality should be s per approved swatches & Lab-Dips.
Batch to batch color matching should be 4-5
Batch to batch “Shade Band Swatch” must be submitted for approval.
Fabric softener (also called fabric conditioner) is used to prevent static cling and make fabric softer i.e. Softening agents are applied to textiles to improve their hand, drape, cutting and sewing qualities.Fabric softeners work by coating the surface of the cloth fibers with a thin layer of chemicals; these chemicals have lubricant properties and are electrically conductive, thus making the fibers feel smoother and preventing buildup of static electricity
It has great effect of hot brand reactive dye on cotton fabric with exhaustion method. Migration method is more acceptable for proper color fixation in a dyeing process. Another way when we followed ISO method has create a lot of problem such as wash fastness variation rubbing fastness variation, uneven dyeing etc. If we want to get perfect dyeing than we must maintain migration method.
(Over Dyeing) to dye for a second or third time with a different color. Over dyeing is such a rewarding way of rescuing an ugly or unsatisfactory colored cloth. It gives uneven look. sometimes over dyeing doesn’t mean all-time dyeing the garment which is previously dyed. Over dyeing may be normal dyeing or piece dyeing process.
Special Instruction:
Fabric shrinkage must keep within ±5%
Color fastness should be 4-5 range
Pilling range 3 to 5
pH range 5.5 to 7
Fabric weight will be allowed ±02%
Fabric quality should be s per approved swatches & Lab-Dips.
Batch to batch color matching should be 4-5
Batch to batch “Shade Band Swatch” must be submitted for approval.
Fabric softener (also called fabric conditioner) is used to prevent static cling and make fabric softer i.e. Softening agents are applied to textiles to improve their hand, drape, cutting and sewing qualities.Fabric softeners work by coating the surface of the cloth fibers with a thin layer of chemicals; these chemicals have lubricant properties and are electrically conductive, thus making the fibers feel smoother and preventing buildup of static electricity
It has great effect of hot brand reactive dye on cotton fabric with exhaustion method. Migration method is more acceptable for proper color fixation in a dyeing process. Another way when we followed ISO method has create a lot of problem such as wash fastness variation rubbing fastness variation, uneven dyeing etc. If we want to get perfect dyeing than we must maintain migration method.
(Over Dyeing) to dye for a second or third time with a different color. Over dyeing is such a rewarding way of rescuing an ugly or unsatisfactory colored cloth. It gives uneven look. sometimes over dyeing doesn’t mean all-time dyeing the garment which is previously dyed. Over dyeing may be normal dyeing or piece dyeing process.
Over the last decade or so, as we started to become aware of the hazards of using PERC and other petro-chemicals, companies began looking for newer, more environmentally friendly solutions. Specialized equipment has been developed to aid in the finishing of wet-cleaned garments, and special softeners and additives have been created specifically for the wet-cleaning process.
The reason to choose a wet-cleaning system over dry-cleaning is obvious. It’s safer. For you, for me, for our children and the environment. Perchloroethylene is a toxic substance. It is dangerous to human and animal health and it harms the very environment we depend upon.
It is now totally safe to clean virtually any garment using the Wet Cleaning process!
By working with a hygiene provider like Cannon Hygiene, you can ensure that your hygiene requirements are met, your business becomes more efficient and you support your brand by looking after the environment.
Bureau Veritas Consumer Products Services UK - 2016 SeminarsAlexa Besnard
Bureau Veritas Consumer Products Services UK are offering a wide range of seminars to help your company keep up-to-date with the latest standard, safety and compliance changes affecting the consumer products market such as REACH, the Toy Safety Directive, the Cosmetics Directive or the UK Flammability regulations.
Our programme covers many product categories including softlines and accessories, footwear, toys, nursery products, hardlines and electrical products. Our sessions are opened to retailers, importers, brands and manufacturers and are suitable to all levels within your organisation, from junior technologists to quality assurance directors, through to buyers and sustainability specialists.
Our Technical Consultants are incredibly experienced and knowledgeable people and you will learn a lot from them during these sessions! Reserve now (Between £80 and £155)
http://www.bureauveritas-cps.eu/trainingbooking/
Euroquimica is a Spanish firm which produce, manufactures and sells cleaning products. The company has production plants in Zaragoza and Illescas (Toledo). What makes these plants individual is the atomizer tower and the soap and sulfonation process. The company has a production capacity of 40,000 Tm (liquids), 8.000 Tm (sulfonation), 35.000 Tm (atomization) and 11,000 Tm (natural soap). Moreover the company boasts self-bottling facilities, an intelligent warehouse and testing laboratories of high Research and Development R&D ratings.
Approximately 10 per cent of the workforce is employed in R&D and quality testing, which allows us to constantly renovate, develop and improve our products. This is alongside creating and bringing into production the new formulations which so many other companies require. We currently create a wide range of cleaning products. E.g: dishwasher products, soap, ammonia, bleach and fabric softener,...
Our experience and proven ability in product formulation and production for the distributor (private label) allows us to fulfil the demands of consumers and client demands alike.
Within Private Label, we produce a wide range of products such as: dishwasher products, washing powder, soaps, ammoniac and fabric softener,…
Our R&D team combines the traditional methods of the master soap makers with the knowledge of our top chemists to allow us to develop any cleaning product required by our client. We offer our distributors modern facilities which include our own atomization spray tower. The spray tower allows us to produce atomized washing powder which can be used for home supermarket brands, the distributer’s own brand or for export alike.
Euroquimica welcomes the opportunity to work with national or international manufacturers and distributers.
Pearl Waterless Car Wash - Creating Eco-Conscious Awareness for a More Sustai...Pearl Nano Promotions
Due to the very evident global catastrophic climate change, water shortages and tightening environmental legislation there is an ever increasing demand for sustainable solutions that will help prevent further impact on the environment.
10. 10 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
DYSTAR LAUNDRY TEAM
TECHNICAL
SERVICE
PROCESS
DEVELOPMENT
SALES
ORGANISATION
ECOLOGY
PRODUCT
DEVELOPMENT
PRODUCTION
DyStar Laundry Team
22. 22 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
DyStar Resin Concept
Do you have
bleaching after
resin application?
Abraison
and spots
are
problems
Do you have to make
local resin
application?
Color
change is
your
problem
24. 24 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
DyStar Resin Concept
1/27/2014
Do you have
elastomer or
PES/Co in your
fabric?
Need to bleaching after
resin application without
spot risk
Do you like to make
local resin
application?
Without
color
change
26. 26 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Do you need
better 3D effect
and grey cast?
Are you able to
achieve these
effects with free
formaldehyde
resins?
Do you need
better 3D and
resin look?
With better
strength level
DyStar Resin Concept
27. 27 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Lava® Pret RSS
New Concept Hybrid Resin System
Whatever you are making with low formaldehyde resins,
can be done with this product as free formaldehyde!!!
DyStar Resin Concept
28. 28 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Resin Additives
Acrylic resins Lava Fix NFM & NFE
PU emulsions Lava Fin U41 & USI
PVA compounds Lava Fin 936
PE and Parafin
emulsions
Evo Soft PEN & APE
Macro and Micro
silicone emulsions
Evo Soft MSA & SMI
29. 29 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
What is enzyme?
They increase the speed
of the reactions. Thus
reduces needed time (or
energy) for the reactions.
Reactions could happen
at mild conditions with
more efficiency.
33. 33 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Lava
Cell NAS
Extra
Lava
Cell NAS
Extra
Shorter
Process
Shorter
Process
Less
Chemical
Less
Chemical
Less
Energy
Less
Energy
Better
back
staining
level
Better
back
staining
level
Lava Cell NAS Extra
37. 37 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Do you need to save
energy ?
By using antipilling
enyzme in cold water
Do you need better
backstaining levels?
Provides neutral
antipilling enzyme
effects in cold water
with better
backstaining level
DyStar New Enzyme Concept
38. 38 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Lava®Cell NSB
Neutral Cold Antipilling Enzyme
Whatever you are making with acid and neutral antipilling
enzymes in hot water,can be done with this product in cold
water.
DyStar New Enzyme Concept
40. 40 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
How can DyStar Laundry Team help ?
Basic knowledge and understanding of garment wash process
Knowledge of garment wash effects Comparative Analysis
Enhanced ability to streamline garment washes and lower costs
Increased knowledge of overall garment wash process and costs
Ability to recognize various aspects and effects of garment washes
Develop new styles in garment dyeing and finishing
Train your staff with hands-on experiences in garment processing
Knowledge of different chemicals and effects
44. 44 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Usual Process in Garment Dyeing
Cationization
Dyeing
• Pigment
• Sulphur
• Acid
After
Treatment
• Enzyme wash
• Stone wash
• Lazer
• Brushing
• Oxidants
45. 45 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Not possible to achieve dark shades
Light fastness (with cationization light fastness is around "2“ )
Difficult to reproducibility or shading
Long process time
Rubbing fastness (big problem at medium or dark shades with pigments )
With sulphur dyes it is not possible to get bright shades
Cleaning of the machine is a problem (pigments sulphur acid)
Problems of Traditional Garment Dyeing Processes
46. 46 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
January 14 LavaDye.ppt/ds46
New Lava® Dye Method – Standard Process
0
10
20
30
40
50
60
70
80
90
0 50 100 150 200
Temperature(ºC)
1. Auxiliaries + salt + soda ash + caustic soda + 0.5 g/l Sera Quest M-PP
2. Dyestuff dosing in 20 minutes
3. 0.5-1 g/l Sera Fast C-RD
4. Acetic acid ( pH 6-7 )
6. 1% Lava Cell NLG
7. Adjust pH 5 with acetic acid
15'
30 ºC
10'
60 ºC
30 - 45'
20'
15'
1 2
3 4 5
6
7
8. 3% Lava Soft HST
5'
10'10'
5. Pumice stones
Time (minute)
47. 47 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Possible to achieve dark and bright shades
Similar fastness than normal reactive dyeing. (light, rubbing …)
Easily strip off if necessary
Optimized shorter process
No pre-cationization required easy to clean the machine
Coloration at low temperature (cold dying) lower consumption of energy,
sustainable
Easy to apply even in home laundry machines
Controlled superficial dyeing technique
Advantages of New Lava Dye Method
48. 48 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Fashion is today incomplete without
vintage denim
Are you able to make vintage with less
energy and more ecological chemicals?
Ecology&Sustainability
49. 49 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Ecology&Sustainability
No-one will buy Sustainable Denim If is not Fashionable!
Stonewash
Special Finishes
Dyeing
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Colombiatex Laundry Meeting www.DyStar.com
11
Eco textiles – the DyStar position
Sustainable Textile Solutions
Fully compliant - a global leader and has been for many years
53. 53 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
11
econfidence® from Dystar
Sustainable Textile Solutions
Has been our focus for over 15 years
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Colombiatex Laundry Meeting www.DyStar.com
11
Brand & Retailer RSL’s
Sustainable Textile Solutions
Close working partnership
Helping Brands & Retailers set protocol
Supporting implementation
Monitoring
D Developing Partner Branding
57. 57 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Sustainable Resin Concept
Less energy
Free formaldehyte
Less chemical
Sustainable Enzyme Concept
Low temperature cellulase enzymes
Low temperature laccase enzymes
Neutral cold temperature bio-polish enzymes
Combined desizing and stone washing enzymes
Sustainable Textile Solutions
58. 58 22.01.2014
Colombiatex Laundry Meeting www.DyStar.com
Some Sample Products for DyStar Sustainable Range
less water
consumption
less energy
less chemical
consumption
less chlorine
consumption
formaldehyde
free
Lava Fin 936
Lava Cell NBP
Lava Cell NAS
Lava Zyme LCL
Lava Con GRAOX
Lava Con PAP
Lava Jeans FO
Lava Pret RFL Plus