The document describes two automatic dispensing systems: the ILS3000 and IDS1000. The ILS3000 has a resolution of less than 2μm per axis and is designed for precision dispensing with good accuracy and repeatability. It has digital servo controlled ball screw drives and options for configurable standalone or in-line use. The IDS1000 is suitable for medium to high volume production and combines flexibility with practical functionality for a cost-effective dispensing solution. It has close-loop feedback motors for accurate and repeatable dispensing of solder paste, adhesives, and other materials.

1. Automatic Dispensing Systems
In-Line Dispensing System ILS3000
ILS3000 comes with servo controlled ball screw driven by servo motors. With a resolution of less than 2µm per axis, it
is designed for precision dispensing, very good accuracy and repeatability. The PC based software comes with an
interface that allows easy programming and editing. Design with flexibility and to be used with many different types
of dispensing systems, ILS will meet most demanding applications. Options are provided for user to choose only what
they need so that ROI can be attractive.
Features
• Digital servo controlled ball screw drives
• Longer Z axis travel and higher payloads
• High speed movement up to 600mm/sec
• Easy to learn and program with proprietary PC
software
• Build in pneumatic dispensing system
• Fully configurable (stand alone or in-line)
• Optional multi-stage conveyor, heater block and
controller, needle calibration and fiducial alignment
Specifications
Working Area: 300 x 300 x 150mm
Maximum Load (Z axis): 6kg
Maximum Speed: 800mm/sec (X, Y axis)
500mm/sec (Z axis)
Repeatability +/- 10µm per axis
Resolution 1µm per axis
Program Capacity Unlimited programs
Data Memory Type Hard disk
Drive System AC Servo Ball Screw
Motion Control PTP, CP
Linear Interpolation All axes
Teaching Method Needle teach (Camera teach)
Power Supply 220 VAC, single phase, 20A
Working Temperature 0-40°C
Dimension 850 X 950 X 1655 mm
Weight Approx. 350kg
Conveyor: Edge belt, single stage,
300mm x300mm (LxW) (SMEMA
standard) Max. Load: 2kg
Other models available:
ILS2000: 200 X 200 X 150mm
ILS4000: 400 X 400 X 150mm
Options
v 2-stages and 3-stages conveyor
v Heated stages including syringe heating (with
pneumatic lifter)
v Automatic needle calibration (3-axis)
v Vision system for fudicial alignment
o Camera resolution: 768 x 576 pixels
o Field of view: 7 x 5mm
o Lighting: LED
v Dual dispensing head
v Exterior bulk feed reservoir
v Specialised dispensing system
Positive displacement pump, auger valve, rotary
valve etc.
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2. Integrated Dispensing System IDS1000
IDS1000 is suitable for medium to high volume productions; it combines flexibility with practical functionality for the most
cost-effective dispensing solution.
IDS1000 is built on a dispensing platform that is designed for fast and accurate dispensing of a wide variety of materials.
It is built using the latest technology on LINEAR actuators and motors with close-loop feedback. Its accuracy and
repeatability is extremely good and will meet or exceed the specifications demanded of today’s high end dispensing
machines.
This machine is versatile enough to handle all kinds of solder paste, SMT adhesives, UV and heat curable epoxies and
2-part (dual cartridge) materials. It can come with integrated dispensing equipment or it can be configured to accept
any specific request on external dispensers or valves.
It is also available in conveyorized (3 sections, SMEMA standard) or standalone configuration. In the conveyorized
model, board width is adjusted simply by keying in the correct dimensions instead of manual adjustments.
User Oriented Software
The UOS software is based on Windows™ for easy programming and learning. It has simple user-friendly interface for
setup and production. Engineers will find it easy to program different applications and operators will find it easy to use
for production. Options and features are easily accessed on the screen. To aid programming, numerous standard
patterns like rectangles, circles and spirals are available.
The vision has features such as Reject Mark detection, Edge detection, SPC data and Dot Size measurements in
addition to standard fiducial (local and global) alignment.
Specifications
XY Accuracy 15 µm (+/-)
Z Axis Accuracy 10 µm (+/-)
XY Axis
Repeatability 5 µm (+/-)
Speed 800 mm/sec
Gantry Drive System Linear System (X/Y)
Z Axis
Repeatability 2 µm (+/-)
Speed 200 mm/sec
Encoder Resolution 0.1 µm (+/-)
Z Axis type Close loop DC servo, Ball screw
Z Sense type Mechanical probe/laser
Standard Features
Heated Zones 3
Conveyor With motorized width adjustment
Vision System Yes
Program Storage Local HD, DVD etc
Program Method Teach camera, direct input
Facilities
Power 220/240 VAC, 50/60 Hz
Air Supply 5.5 Bar, filtered
Footprint 1280 X 1440 X 1690 mm
Options
XYZ Calibration Standard
Needle Cleaner Option
Laser Height Sensor Option
Tactile Height Sensor Option
Dual Head Tooling Option
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