4. Projects in Flexographic Paper Printing & Miscelaneous Markets
Flexographic Fragrance Applicator
Quality Filling & Capping Machine
5. System Architecture – BHS NSQ-D Corrugated Carboard Cut-Off – Jari da Amazônia S.A. - Brazil
Operation Console
3x440V, 60HzPower Panel
CU2008
Ethernet Switch
Cut-Off Machine
C6920
Control Cabinet Industrial PC
Windows XP
TwinCAT RTOS
TwinCAT NC PTP Run-Time
SSD 590+ Drive
Cat.No. 590+380 / 500
Mod.No.
590P/0380/500/0011/UK/AN/0/230/0
In 380A / Ipk 760A
+
Analog Tacho Option Board
AH385870U001
Reliance DC motor
Model G-MOT
Type G225L
Pn 85kW
Nn 1000 rpm
Tn 3445 Nm
Va 400 V Ia 236 A
Vf 180 V If 6.0 A
Jm 1.00 kgm²
Tacho Georgii Kobold
KPG 503.30
2000 V / 3000 rpm
Control Panel
CP6203
19” Industrial WorkStation
Windows XP Pro
LabView SCADA
MS SQL Server Database
TwinCAT OPC Server
TwinCAT NC PTP Development
ELXXXX
EtherCAT I/O Terminals
EK1100
EtherCAT Coupler
Measuring Wheel Encoder (Master Axis)
TTL Line Driver
5000 PPR
Max.Frequency 41.66 Khz
Knife Encoder (Slave Axis)
TTL Line Driver
5000 PPR
Max.Frequency 18.94 Khz
± 10VDC Analog Speed Reference
Gear+Pinion Ratio 3.5625:1 Knife Perimeter 1099.55 mm
Max.Line Speed 250 m/min
Cut Length Range: 500 – 5000 mm
Cut Length Precision : ± 0.5 mm
Critical Cut Cycle Time: 263.89 ms
EL4134
Analog Output Terminal
EL5101
Incremental Encoder Interface Terminal
Inductive Sensor
Home & Self Registration
6. Power & Control Panel – BHS NSQ-D Corrugated Carboard Cut-Off – Jari da Amazônia S.A. - Brazil
7. Software Development Tools
1. Windows 7
2. PicPro for Windows
3. LabView SCADA
4. Microsoft SQL Server 2005 Database
System Architecture – Fosber Master Cut-Off - Empaques del Sur S.A. Esursa - Ecuador
Installed
EEI Drives
Operation Console
Ethernet Network
Infeed Rollers Motor
3x440V, 60Hz
Relay
Interface
Modules
Analog MMC-A4 Plus
Motion Controller
Block I/O
Expansion
Modules
19” Industrial WorkStation
Ethernet Switch
Cut-Off Machine
Upper Knife Power & Control Panel
Breakout
Boxes
Interface
Modules
Block I/O Network
Knife Motor M1 Knife Motor M2 Takeout Rollers Motor
Existing
EEI Drives
Infeed Rollers Motor
3x440V, 60Hz
Relay
Interface
Modules
Analog MMC-A4 Plus
Motion Controller
Block I/O
Expansion
Modules
Lower Knife Power & Control Panel
Breakout
Boxes
Interface
Modules
Block I/O Network
Knife Motor M1 Knife Motor M2 Takeout Rollers Motor
Slitter Scorer Link for AOC
Stacker Link for AOC
RS485 Network
8. System Architecture - Uchida Slitter Scorer D6 Corrugator – Penha S.A.
Operator Console
3x380V, 60Hz
CU2008
Ethernet Switch
M1 Module Scorer Tools M1 Module Slitter Tools
Slitter Scorer Machine
M1 Module
CX1020 Embedded PC
Windows CE
TwinCAT RTOS
TwinCAT NC PTP Run-Time
AX5000 EtherCAT Drive
AM3000 Servomotor
Power & Control Cabinet
M2 Module Scorer Tools M2 Module Slitter Tools
Slitter Scorer Machine
M2 Module
19” Industrial WorkStation
Windows XP Pro
LabView SCADA
MS SQL Server Database
TwinCAT NC PTP Development
Ethernet to Serial
Converter
SLC-500 PLC
Upper & Lower Stacker Control Cabinet
SLC-500 PLC
Fosber SPDE WorkStation
9. Software Development Tools
1. Windows 7
2. PicPro for Windows
3. LabView SCADA
4. Microsoft SQL Server 2005 Database
System Architecture – Fosber Compact Slitter Scorer Retrofit - Empaques del Sur S.A. Esursa - Ecuador
MMC-SD
Smart Drive
AKM
Servomotor
Operation Console
Ethernet Network
Upper Robot
3x440V, 60Hz
Relay
Interface
Modules
Digital MMC-DSA2
Motion Controller
Block I/O
Expansion
Modules
Web Director Console
19” Industrial WorkStationEthernet Switch
Motion Bus
Slitter Scorer Machine
Lower Robot
Power & Control Panel Local Operation Station
Breakout
Boxes
Interface
Modules
Block I/O
Expansion
Modules
Block I/O
Expansion
Modules
Relay
Interface
Modules
Relay
Interface
Modules
Block I/O
Expansion
Modules
Block I/O Network
Cut-Off Link for AOC
Stacker Link for AOC
10. Software Development Tools
1. Windows 7
2. Kollmorgen KAS Workbench
3. NI Developer Suite Core + Developer Suite Industrial Monitoring Option
4. Microsoft SQL Server 2005 Database Express Edition
System Architecture - Rotary Die Cutter Printer – Shig-San Industrial Ltda - Brazil
AKD-X02407
Pn=16kW
In=24A / Ipk=48A
AKM73Q-ANCNAA-00
Mo=41.5Nm
Mn=25.2Nm
Nn=3000rpm
CP-508EDBN-30-0
30m Power Cable
CF-SB7374N-30-0
30m Feedback Cable
Operation Console
Ethernet Network
Die Cutter 2nd Print Roll 3x380V, 60HzFeed Rolls Lead Edge Feeder
AKT-DT-008-000
8-Channel
24V ,0.5A Digital
Output Module
AKT-ECT-000-000
EtherCAT
Coupler
AKT-DN-008-000
8-Channel
24V Digital
Input Module
Power & Control Panel
AKC-PNC-D1-224-17N-00-000
17” High-Performance
Automation Controller
AKD-X01207
Pn=8kW
In=12A / Ipk=30A
AKM64L-ANCNAA-00
Mo=21.0Nm
Mn=15.6Nm
Nn=3000rpm
CP-507CCAN-30-0
30m Power Cable
CF-SB7374N-30-0
30m Feedback Cable
Ethernet Switch
Phoenix Contact
10/100 (7TP +1FO)
FL SWITCH SF 7TX/FX
1st Print Roll
EtherCAT Network
Rotary Die Cutter Printer Machine
11. System Architecture - Lead Edge Feeder - Shig-San Industrial Ltda – Brazil
AKT-DT-008-000
8-Channel
24V ,0.5A Digital
Output Module
AKT-ECT-000-000
EtherCAT
Coupler
AKT-DN-008-000
8-Channel
24V Digital
Input Module
Power , PLC & Motion Controller
Lead Edge Feeder Machine
Scorer Tools
EtherCAT Network
AKD-X01207
Pn=8kW
In=12A / Ipk=30A
AKM64L-ANCNAA-00
Mo=21.0Nm
Mn=15.6Nm
Nn=3000rpm
CP-507CCAN-30-0
10m Power Cable
CF-SB7374N-30-0
10m Feedback Cable
Print Roll
Reference
Encoder
3x380V, 60Hz
12. 1. NI Developer Suite
2. NI LabVIEW Real-Time Module 3. NI LabVIEW FPGA Module
4. NI LabVIEW Touch Panel Module 5. NI LabVIEW NI SoftMotion Module Premium Edition
6. NI-Industrial Communications for EtherCAT 7. Microsoft SQL Server 2005 Database Express Edition
8. Kollmorgen AKD Workbench GUI
Servo Simulator Module to Demonstrare National Instruments Motion Control Solutions
AKD EtherCAT Drives
AKM Servomotors
NI 3110RT
Industrial
Real-Time
Controller
NI UES-3880
Unmanaged
Ethernet Switch
Operator Interface Hardware
Platform A Power & Control Hardware
Ethernet Network
EtherCAT Network
Master Axis Slave Axis
1x230V, 60Hz
NI 9476
32-Channel
24V Digital
Output
Module
NI 9144
8-Slot
EtherCAT
Slave Chassis
NI 9426
32-Channel
24V Digital
Input
Module
NI FTP-1015
15” Industrial LCD
Touch-Screen Monitor
AKD EtherCAT Drives
AKM Servomotors
NI UES-3880
Unmanaged
Ethernet Switch
Ethernet Network
EtherCAT Network
Master Axis Slave Axis
1x230V, 60Hz
NI 9476
32-Channel
24V Digital
Output
Module
NI cRIO 9074
Integrated
Real-Time
Controller
NI 9426
32-Channel
24V Digital
Input
Module
NI TPC-2515
15” Touch Panel
Computer with
Windows XP
Embedded
Platform B Power & Control Hardware
Software Development Tools
