Separation Systems Engineered Solutions  for Filtration and Drying
Content Customer Benefits Solids-Liquid-Separation Processes Extended Scope of Supply in different project phases Process Selection Consultation Basic Engineering Manufacturing Summary and Customer Benefits Sales Strategy
Objectives Customer Extended scope of supply Increase of the  Benefit-Cost Ratio „ Engineered Solutions“ for Solids-Liquid-Separation Processes Combined Forces & Process Knowledge
Solids-Liquid-Separation Mechanical   Solids-Liquid-Separation Thermal  Solids-Liquid-Separation Slurry Dry Product Vapour Filtrate One Target….. Two process steps …..One Solution
Project Phases Extended scope of supply in all project phases from the process selection phase… …  via manufacturing of high quality machines… …  to commissioning … and optimization of existing installations Consulting Engineering Manufacturing Commissioning After Sales Optimization
Process Selection HEINKEL / BOLZ CUSTOMER Consultation based on experience and test trials Safe  basis for process warranty (> 400 years know how) Basic Data available ?  Estimation based on typical process conditions yes Sample available ?  Lab Tests as basis for equipment selection yes Product available ?  Pilot Test Trials as basis for accurate scale up yes Known Application ?  Recommendation based on experience  yes no Problem Definition New Application ? yes Optimization necessary ? no
Consultation Services provided by our process experts: Basic recommendations for S-L-S equipment Planning of test trials (lab-, pilot- or at site) Preparation of detailed quotations for test trials Individual preparation of the test equipment Execution of the trials Preparation of detailed test reports Detailed evaluation of the test results Scale up for production units  as basis for the process warranty User Benefit:   Evaluation of an optimum solution for filtration and drying Minimization of risk
Engineering Unite both Solids-Liquid-Separators with extensions to a complete Processing System
Engineering Services Plant Drive control (FI) Safety System (Inerting) Local process Instruments Peripheral components  w. drive, instruments, etc. Control of the separator Control of the system Drive (motor) Key Equipment /Machine Local Safety Instruments Specification for In combination with process design basis Standard Individual / custom made
Commercial Aspects Technical specifications and dimensional/arrangement drawings Services provided by HEINKEL / BOLZ in the selection and basic engineering phase  Free of charge  Against order  Detailed  - reports - data sheets - drawings - diagrams - … Quotation with  specification for basic equipment - Engineering - Test trials User Benefits:   Use of broad know how basis Minimization of own engineering efforts Only one contact Safe basis for further planning >> reduction of total cost and risk   Standard Individual / custom made
Manufacturing Phase Basic Aspects: Heinkel & Bolz are not plant manufacturers But experts for filtration and drying A Competence Center in Besigheim Close cooperation with other sister companies will optimize the cost structure The systems will be engineered in  “Modular Design”
Modular Design of Processing Systems Centrifuge Main-Equipment Suspension- supply Peripheral Equipment Dryer Filtrate-discharge Solids-transport Inert.- system Centrifuge CIP centrifuge Vacuum-system Heating-system Discharge-system Condensate-discharge CIP  Dryer Inert.-system Dryer Vapour-Filter Standard Individual /  custom made Controls :: Controls  :: Controls   :: Controls   ::
Setup of Modules Pre-assembled functional units Installed on a base frame or direct at the site Including all required equipment to fulfill the function Machines, Apparatuses, Valves, Sensors,  internal Pipe-work, cabling to terminal boxes Complete FAT before shipment is possible User Benefits:   Reduction of installation time  Reduction of installation effort Reduction of commissioning time >> Reduction of overall cost and project realization time at minimized risk
Manufacturing of Modules Assembly In-House For components with Internal Know How Assembly at the key equipment Specific for the Separation Technology Sub-Supplied Modules Basic Specification In-House Detailed design by experts Examples Gas circulation systems, vacuum systems, heating systems, etc.
Sub-Supplied Modules In-House work for sub supplied modules Preparation of the URS Purchasing  Implementation in system PID Implementation in system GA Typical order handling procedures Quality control, FAT Implementation into the control system Installation and commissioning Implementation into the  system documentation including SAT protocols, IQ, OQ etc. Warranty for the complete system User Benefits:   Minimization of own engineering effort Only one contact, minimum termination points Short project time >> reduction of overall cost and risk
Summary Customer Benefits Reduction of Investment Costs by  Reduction of Engineering Efforts Long-time Experience with Solids-Liquid-Separation Processes  No learning phase required Engineering basis available Modern Test Equipment  Only One Contact Reduction of Installation Costs Modular of the Systems (plug and play) Short Installation and Commissioning Time Modular Design with full  FAT s Minimum Risk System Engineered by only One Partner Minimum Termination Points Warranty for the Complete System CUSTOMER HEINKEL / BOLZ Advantages of System Solutions
Preferred System Project Approach Project specific preliminary work Specification of peripheral modules Clarification with S-SP  Evaluation of inquiries Equipment list Total PID Layout studies … . Consultation Phase Inquiry Quotation Phase Hot Phase Recommendation Test Trials Budget Offer Machine Scale-Up Test Report Basic Quotation Test/Rental Offer Basic Engineering  Engineering Quote Eng. Order System Quote System Order Order for Tests Basic Order
Overview Objectives Project Phases Process Selection  Consultation Separation Process Engineering Engineering Services Commercial Aspects Manufacturing Phase Modular Design Building of Modules Sub-supplied Modules  Customer Benefits Setup of Modules Project Approach  Sales Strategy

Centrifuge & dryers systems

  • 1.
    Separation Systems EngineeredSolutions for Filtration and Drying
  • 2.
    Content Customer BenefitsSolids-Liquid-Separation Processes Extended Scope of Supply in different project phases Process Selection Consultation Basic Engineering Manufacturing Summary and Customer Benefits Sales Strategy
  • 3.
    Objectives Customer Extendedscope of supply Increase of the Benefit-Cost Ratio „ Engineered Solutions“ for Solids-Liquid-Separation Processes Combined Forces & Process Knowledge
  • 4.
    Solids-Liquid-Separation Mechanical Solids-Liquid-Separation Thermal Solids-Liquid-Separation Slurry Dry Product Vapour Filtrate One Target….. Two process steps …..One Solution
  • 5.
    Project Phases Extendedscope of supply in all project phases from the process selection phase… … via manufacturing of high quality machines… … to commissioning … and optimization of existing installations Consulting Engineering Manufacturing Commissioning After Sales Optimization
  • 6.
    Process Selection HEINKEL/ BOLZ CUSTOMER Consultation based on experience and test trials Safe basis for process warranty (> 400 years know how) Basic Data available ? Estimation based on typical process conditions yes Sample available ? Lab Tests as basis for equipment selection yes Product available ? Pilot Test Trials as basis for accurate scale up yes Known Application ? Recommendation based on experience yes no Problem Definition New Application ? yes Optimization necessary ? no
  • 7.
    Consultation Services providedby our process experts: Basic recommendations for S-L-S equipment Planning of test trials (lab-, pilot- or at site) Preparation of detailed quotations for test trials Individual preparation of the test equipment Execution of the trials Preparation of detailed test reports Detailed evaluation of the test results Scale up for production units as basis for the process warranty User Benefit: Evaluation of an optimum solution for filtration and drying Minimization of risk
  • 8.
    Engineering Unite bothSolids-Liquid-Separators with extensions to a complete Processing System
  • 9.
    Engineering Services PlantDrive control (FI) Safety System (Inerting) Local process Instruments Peripheral components w. drive, instruments, etc. Control of the separator Control of the system Drive (motor) Key Equipment /Machine Local Safety Instruments Specification for In combination with process design basis Standard Individual / custom made
  • 10.
    Commercial Aspects Technicalspecifications and dimensional/arrangement drawings Services provided by HEINKEL / BOLZ in the selection and basic engineering phase Free of charge Against order Detailed - reports - data sheets - drawings - diagrams - … Quotation with specification for basic equipment - Engineering - Test trials User Benefits: Use of broad know how basis Minimization of own engineering efforts Only one contact Safe basis for further planning >> reduction of total cost and risk Standard Individual / custom made
  • 11.
    Manufacturing Phase BasicAspects: Heinkel & Bolz are not plant manufacturers But experts for filtration and drying A Competence Center in Besigheim Close cooperation with other sister companies will optimize the cost structure The systems will be engineered in “Modular Design”
  • 12.
    Modular Design ofProcessing Systems Centrifuge Main-Equipment Suspension- supply Peripheral Equipment Dryer Filtrate-discharge Solids-transport Inert.- system Centrifuge CIP centrifuge Vacuum-system Heating-system Discharge-system Condensate-discharge CIP Dryer Inert.-system Dryer Vapour-Filter Standard Individual / custom made Controls :: Controls :: Controls :: Controls ::
  • 13.
    Setup of ModulesPre-assembled functional units Installed on a base frame or direct at the site Including all required equipment to fulfill the function Machines, Apparatuses, Valves, Sensors, internal Pipe-work, cabling to terminal boxes Complete FAT before shipment is possible User Benefits: Reduction of installation time Reduction of installation effort Reduction of commissioning time >> Reduction of overall cost and project realization time at minimized risk
  • 14.
    Manufacturing of ModulesAssembly In-House For components with Internal Know How Assembly at the key equipment Specific for the Separation Technology Sub-Supplied Modules Basic Specification In-House Detailed design by experts Examples Gas circulation systems, vacuum systems, heating systems, etc.
  • 15.
    Sub-Supplied Modules In-Housework for sub supplied modules Preparation of the URS Purchasing Implementation in system PID Implementation in system GA Typical order handling procedures Quality control, FAT Implementation into the control system Installation and commissioning Implementation into the system documentation including SAT protocols, IQ, OQ etc. Warranty for the complete system User Benefits: Minimization of own engineering effort Only one contact, minimum termination points Short project time >> reduction of overall cost and risk
  • 16.
    Summary Customer BenefitsReduction of Investment Costs by Reduction of Engineering Efforts Long-time Experience with Solids-Liquid-Separation Processes No learning phase required Engineering basis available Modern Test Equipment Only One Contact Reduction of Installation Costs Modular of the Systems (plug and play) Short Installation and Commissioning Time Modular Design with full FAT s Minimum Risk System Engineered by only One Partner Minimum Termination Points Warranty for the Complete System CUSTOMER HEINKEL / BOLZ Advantages of System Solutions
  • 17.
    Preferred System ProjectApproach Project specific preliminary work Specification of peripheral modules Clarification with S-SP Evaluation of inquiries Equipment list Total PID Layout studies … . Consultation Phase Inquiry Quotation Phase Hot Phase Recommendation Test Trials Budget Offer Machine Scale-Up Test Report Basic Quotation Test/Rental Offer Basic Engineering Engineering Quote Eng. Order System Quote System Order Order for Tests Basic Order
  • 18.
    Overview Objectives ProjectPhases Process Selection Consultation Separation Process Engineering Engineering Services Commercial Aspects Manufacturing Phase Modular Design Building of Modules Sub-supplied Modules Customer Benefits Setup of Modules Project Approach Sales Strategy