Deltran Diesels Engineering Pvt. Ltd. specializes in grey and SG iron casting and machining, with a production capacity of 1200 tonnes per month. The company employs advanced technologies and quality systems to ensure zero cost of poor quality, and focuses on best foundry practices, energy management, and employee satisfaction. Future plans include incorporating automation and creating a rapid prototyping center to support new models and compliance with emission norms.

1. Click for
Foundry
Machining
Deltran Diesels Engg. Pvt. Ltd., Kolhapur
Grey Cast Iron & SG Iron Casting & Machining
A Deltran Group Company
Company Profile 1

2. Deltran
Foundry Machining
Project Highlights :
• Commercial production in 2nd week of May 2013.
• Capacity : 1200 tonnes/month,
• Type : CI & SG Iron
• Moulding : High Pressure
• Weight : upto 45 kgs
“ We Should work on our Process, not the outcome of our processes” – W. Edwards Deming
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3. Deltran
Foundry Machining
Plant Specifications :
Moulding Machine :
TOKYU make, HPML with Automated Mold Handling. Box size : 500 x
600 mm, 120 moulds/hr
Melting :
ABP Induction (Germany) make 500 kw – 500 KG x 3 nos.
Metal Availability : 500 kg every 12 min.
Medium frequency IGBT 1000 Hz, Steel Frame
Pouring :
250 kgs x 5 ladles on Monorail
Sand Plant :
PLC controlled, Fully Automated Plant.
Plan, Do, Check, Act 3

4. Deltran
Foundry Machining
Quality Goal : Zero COPQ (Cost of Poor Quality)
• Spectrometer
• Sand Test lab
• Microscope & Image Analyser
• Mould Hardness Tester
• Online Temp. display & Hooter
Simulation
• Pre-weighed Raw matl. Trolley
• Pouring time control system
• Sand Load cell before Mixer
• Solidification Simulation.
• Quality Systems
Actual HPML Component
Define, Measure, Analyse, improve & control 4

5. Deltran
Foundry Machining
Our Strengths :
• Employing best foundry practices.
• Single Window Solutions for Casting/Machining
• Committed to QCD Approach
• Experienced Technical Team, to do it “First time Right”.
• Located in Kagal 5-Star MIDC, Kolhapur, a major Foundry
Hub, 3 Hrs. drive from Pune
Our Focus :
• TPM, to ensure best-equipment quality in every mould
• 6-Sigma Problem solving approach
• Zero Accidents
• Strong Energy Management Program
Recycle, Reclaim & Reuse 5

6. Deltran
Foundry Machining
the High Pressure advantage :
 Quality
 Zero Mold Shifts. No swelling, sand-wash.
 Better ribs, better casting strength
 Better Surface finish, min. Fettling, Better Aesthetics. Flexibility
Quality
 Controlled cooling, min. warpage
Capacity
No Fouling,
 Clean & Quiet HPML zone, drives Quality Culture
Easy Assembly Aesthetics
 Delivery Low Warranty
Lowest TCO, costs
 Higher Automation, low Labour dependency, Better deliveries.
COPQ
 Predictable fettling, hence increased output Best Foundry
 Lesser Pattern change time, better flexibility. Process
Safer
 Lower rejections, increased output, improved deliveries
Aids Value
 Cost : Engineering
Win-Win
 Reliable supply chain, lowest TCO.
 COPQ eg. Cracks, warpages, mold shifts, fouling, eliminated.
 HPML will aid better Value Engineered designs.
The Value Tree
Total Customer Satisfaction 6

7. Deltran
Foundry Machining
Phase II proposed:
• Incorporate AUTOPOUR
• Proto Development Centre : Rapid Prototyping (to support new models, new platforms, BS/CPCB emission norms
changeovers activities)
• Fettling Automation
Initiatives for Employees :
• Employee Canteen
• Training Hall, to keep employees updated.
• Technical Library.
• Employee Health & Medical Checkups.
• Employee Transport facility
Total Employee Satisfaction 7

8. Deltran
Foundry Machining
Organization Team : Our Bankers :
Together Everyone Achieves Marvel 8

9. Foundry Machining
Group Companies:
Deltran ™ is a Group engaged in Manufacturing, Services, Engineering & Agriculture.
A) Deltran Diesels, Kolhapur : Started in 1982, it deals with Diesel Generator Sales & Services,
Earthmoving Equipments Services, Hydraulic component services. With a customer base of 500+,
they have presence in 4 districts of Kolhapur, Sangli, Ratnagiri & Sindhudurg. They are also
Authorized dealers for ‘Greaves’ for their total range of DG sets. Total Employee strength : 40
Mr. H. V. Bhaskar Rao,
B) Deltran Diesels, Ratnagiri : This is a Sales & Service in Ratnagiri, to cater to the Konkan railways Group Chairman, Founder
& other Corporate clients. Total Employee strength : 5
C) Deltran Diesels, Sagar, Karnataka : Based in Sagar, this branch office deals with the Telecom
Sector.
D) DDSS, Kolhapur (Machine Shop) : Started in 1997, this is a full-fledged CNC machine shop
(Profile included). Total employee strength : 45
E) Karveer Agri Products : This is a Home unit in Sagar, Karnataka, dealing with Pepper, Betelnut
Processing, & Betelnut Nursery. Employee strength : 12
Robust Experience to serve our Customers better 9

10. Foundry Click for Machining
Contact Us:
Deltran Diesels Engineering Pvt. Ltd.,
C-14, Kagal-Hatkanangle 5 Star MIDC, Kolhapur.
Email : deltrandiesels@gmail.com
Mr. Satish Rao, Director.
Cell : 9422046240
satishbrao@gmail.com
Mr. Balkrishna C N, G.M
Cell : 9850952400
balkrishnacn@gmail.com
“The quality of life is more important than life itself” – Alexis Carell, Biologist & Surgeon
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