Cathodic
Protection
Submitted to: Dr. Naveed Anjum
Submitted by: Fizza Iqbal
Program: M.Phil. Applied
Chemistry
Subject : Corrosion Chemistry
List of Contents
• Definition
• Basis of cathodic protection
• Principle of cathodic protection
• Working of cathodic protection
• Requirements of cathodic protection
• Methods of cathodic protection
• Sacrificial anode system
• Impressed current system
Definition
Definition
• Cathodic protection (CP) is a technique used to
control the corrosion of a metal surface by
making it the cathode of an electrochemical cell.
A simple method of protection connects the metal
to be protected to a more easily corroded
"sacrificial metal" to act as the anode.
Basis of Cathodic Protection
 There must be an anode, a cathode, an electrolyte and a metallic path
for the transfer of electrons.
 A source of DC current to supply electrons.
 Sufficient direct current should be applied to eliminate the potential
difference between the anode and the cathode.
Principle of Cathodic
Protection
• The principle of this method is to force the metal
to behave like a cathode by connecting it to a
powerful anode metal plate.
Working of Cathodic
Protection
Fig.1 Anodic and cathodic reactions on a metal surface
working

Fig.2 Increased cathodic reaction and decreased anodic reaction
caused by introducing electrons from an external source
Requirements of Cathodic
Protection
• A voltage of -0.85 V relative to a copper/ saturated copper
sulfate electrode.
• A negative (cathodic) voltage shift of at least 300 mV caused by
the application of cathodic protection current.
• A minimum negative (cathodic) voltage shift of 100 mV
determined by interrupting the current and measuring the
voltage decay.
• A voltage at least as negative (cathodic) as that originally
established at the Tafel segment of the E-log I curve .
• A net protective current from the electrolyte into the surface
Methods of Cathodic
Protection
• By coupling a given structure (say Fe) with a more active
metal such as zinc or magnesium. This produces a
galvanic cell in which the active metal works as an anode
and provides a flux of electrons to the structure, which
then becomes the cathode. The cathode is protected and
the anode progressively gets destroyed, and is hence,
called a sacrificial anode.
• The second method involves impressing a direct current
between an inert anode and the structure to be protected.
Since electrons flow to the structure, it is protected from
becoming the source of electrons (anode). In impressed
current systems, the anode is buried and a low voltage DC
current is impressed between the anode and the cathode.
Methods
Corrosion
control
methods
Cathodic
Protection
Sacrifical
Anode
System
Impressed
Current
System
Sacrifical Anode System
• The anode is made from a metal alloy with a more
"active" voltage (more negative electrochemical
potential) than the metal of the structure it is
protecting (the cathode). The difference in potential
between the two metals means the sacrificial anode
material corrodes in preference to the structure. This
effectively stops the oxidation reactions on the metal
of the structure being protection.
• Sacrificial anodes generally come in three metals:
magnesium, aluminum, and zinc.
Advantage and
Disadvantages
Advantages
• No external power source .
• Easy to install .
• The low voltage and current between the anode and the
surface.
Disadvantages
• Limited current capacity based on the mass of the anode.
• ineffectiveness in high-resistivity environments.
• Increased weight on the protected structure
Impressed Current
System
• In this method an impressed current is applied in opposite
direction to nullify the corrosion current and convert the
corroding metal from anode to cathode.
• ICCP systems use anodes connected to a DC source.
• This current is given to insoluble anode like graphite,
stainless steel or scrap iron buried in soil
Advantages and
Disadvantages
Advantages
• High driving voltage
• Few anodes-reduced resistance
Disadvantages
• Vulnerable components
• Need for regulation system

Cathodic protection

  • 1.
    Cathodic Protection Submitted to: Dr.Naveed Anjum Submitted by: Fizza Iqbal Program: M.Phil. Applied Chemistry Subject : Corrosion Chemistry
  • 2.
    List of Contents •Definition • Basis of cathodic protection • Principle of cathodic protection • Working of cathodic protection • Requirements of cathodic protection • Methods of cathodic protection • Sacrificial anode system • Impressed current system
  • 3.
    Definition Definition • Cathodic protection(CP) is a technique used to control the corrosion of a metal surface by making it the cathode of an electrochemical cell. A simple method of protection connects the metal to be protected to a more easily corroded "sacrificial metal" to act as the anode.
  • 4.
    Basis of CathodicProtection  There must be an anode, a cathode, an electrolyte and a metallic path for the transfer of electrons.  A source of DC current to supply electrons.  Sufficient direct current should be applied to eliminate the potential difference between the anode and the cathode.
  • 5.
    Principle of Cathodic Protection •The principle of this method is to force the metal to behave like a cathode by connecting it to a powerful anode metal plate.
  • 6.
    Working of Cathodic Protection Fig.1Anodic and cathodic reactions on a metal surface
  • 7.
    working Fig.2 Increased cathodicreaction and decreased anodic reaction caused by introducing electrons from an external source
  • 8.
    Requirements of Cathodic Protection •A voltage of -0.85 V relative to a copper/ saturated copper sulfate electrode. • A negative (cathodic) voltage shift of at least 300 mV caused by the application of cathodic protection current. • A minimum negative (cathodic) voltage shift of 100 mV determined by interrupting the current and measuring the voltage decay. • A voltage at least as negative (cathodic) as that originally established at the Tafel segment of the E-log I curve . • A net protective current from the electrolyte into the surface
  • 9.
    Methods of Cathodic Protection •By coupling a given structure (say Fe) with a more active metal such as zinc or magnesium. This produces a galvanic cell in which the active metal works as an anode and provides a flux of electrons to the structure, which then becomes the cathode. The cathode is protected and the anode progressively gets destroyed, and is hence, called a sacrificial anode. • The second method involves impressing a direct current between an inert anode and the structure to be protected. Since electrons flow to the structure, it is protected from becoming the source of electrons (anode). In impressed current systems, the anode is buried and a low voltage DC current is impressed between the anode and the cathode.
  • 10.
  • 11.
    Sacrifical Anode System •The anode is made from a metal alloy with a more "active" voltage (more negative electrochemical potential) than the metal of the structure it is protecting (the cathode). The difference in potential between the two metals means the sacrificial anode material corrodes in preference to the structure. This effectively stops the oxidation reactions on the metal of the structure being protection. • Sacrificial anodes generally come in three metals: magnesium, aluminum, and zinc.
  • 12.
    Advantage and Disadvantages Advantages • Noexternal power source . • Easy to install . • The low voltage and current between the anode and the surface. Disadvantages • Limited current capacity based on the mass of the anode. • ineffectiveness in high-resistivity environments. • Increased weight on the protected structure
  • 13.
    Impressed Current System • Inthis method an impressed current is applied in opposite direction to nullify the corrosion current and convert the corroding metal from anode to cathode. • ICCP systems use anodes connected to a DC source. • This current is given to insoluble anode like graphite, stainless steel or scrap iron buried in soil
  • 14.
    Advantages and Disadvantages Advantages • Highdriving voltage • Few anodes-reduced resistance Disadvantages • Vulnerable components • Need for regulation system