2. Temperature and pressure effects on MIE
Babrauskas (2014)
Acetylene
Hydrogen
Carbon disulfide
A category-II hazardous material
(special inflammable materials)
3. Ignition by a hot surface
Temperatures needed to ignite various gas/air
mixtures using a 1-mm Nichrome wire
Babrauskas (2014)
6. A criterion for hot-surface ignition
In no-ignition cases, the gas temperature is
lower than the wall (hot-surface)
temperature.
In ignition cases, the maximum temperature
exists in the gas phase.
Under the critical ignition condition, the
temperature gradient at the wall is equal to
zero.
Babrauskas (2014)
9. Smoldering-to-flaming transition
Temperature [K]
20 mm
Char
1200
900
600
300
Fresh fuel
A half-cut sample (𝑌 , = 0.23)
Char
Fresh fuel
𝑇, 𝑌
𝑇
𝑇
𝑇
𝑥
Gas phase
𝑣 (spread velocity)
Pyrolysis front
𝑥 𝑥
𝑇
𝑌
𝑌 ,
𝑢 ,
Char surface
𝑥 0
10. Smoldering-to-flaming transition
0 2 4 6 8
300
600
900
1200
1500
0
0.1
0.2
0.3
0.4
0.5
T (upper solution)
T
[K]
T (lower solution)
Y
G
,
Y
O
YO
x [mm]
YG
In smoldering cases, the gas-phase
temperature is lower than the
smoldering temperature.
In flaming cases, the maximum
temperature exists in the gas phase.
Under the critical transition condition,
the temperature gradient at the
smoldering surface is equal to zero.
11. MIE for alkane-series hydrocarbons
Babrauskas (2014)
For industrial operations where flammable vapors may be present, any charge accumulation
exceeding 0.1 mJ is considered dangerous. Static charges of this magnitude are easily
generated̶for example, the static buildup by walking across a carpet averages about 20 mJ.
15. Self-service stations and hold-open latches
• In Japan, hold-open clips on gas pumps are not allowed for
self-service stations.
• The customer always holds the nozzle; static electricity on
the human body can be removed.
16. Static electricity as an ignition source
Charge generation
Charge accumulation
Electrostatic discharge
Ignition
17. Charge generation & accumulation
When two materials touch, the electrons move from one surface to the
other across the interface.
Upon separation, more electrons remain on one material, which
becomes negatively charged, while the other is positively charged.
When both materials are good conductors, electrons can move quickly
across the interface; hence, the charge buildup due to separation is
small.
When one or both of the materials are insulators or poor conductors,
electrons may be trapped on one of them, resulting in charge
accumulation.
18. Charge accumulation: household examples
• Walking on a rug
• Placing different materials in a tumble dryer
• Removing a sweater
• Combing hair
https://commons.wikimedia.org/wiki/File:Static_on_the_playground_(48616367).jpg
22. Electrostatic discharge
• A charged object can be discharged to the ground or an oppositely
charged object when the field intensity exceeds 3 MV/m (the
breakdown voltage of air) or when the surface reaches a maximum
charge density of 7×10−5 coulombs/m2.
• The discharge can occur in six mechanisms: (1) spark, (2) propagating
brush, (3) conical pile, (4) brush, (5) lightning-like, and (6) corona
discharges.
23. Crowl and Louvar (2019)
Discharge between two metallic
objects (from a single point to a
single point)
From a grounded
conductor to a
charged insulator
backed by a
conductor
A brush-type discharge
that occurs at the
conical surface of a pile
of powder
Less intense than a point-to-point spark discharge
24. Crowl and Louvar (2019)
Air has undergone an
electrical breakdown,
allowing charge to leak
off the conductor into the
air continuously.
A slow, diffuse discharge.
27. Case study: An explosion caused by static
electricity in a propylene plant
Chou et al., Process Safety and Environmental Protection 97 (2015) 116-121
A 2010 fire/explosion that occurred at a polypropylene (PP) and copper-
clad laminate (CCL) high-tech plant in Taiwan was investigated. One
person was killed, and five were injured.
28.
29.
30. The air pump (solenoid valve) to deliver acetone to Plant 1 failed,
resulting in an acetone shortage in the storage tank of Plant 1.
An engineer wrongfully removed the solenoid valve for delivering
acetone to Plant 2 to force the delivery of acetone.
The pump lost automatic control, causing a high volume of acetone to
be delivered to the tank on the third floor of Plant 2, resulting in the
overflow of acetone.
The PP manufacturing process generates static electricity. Various
processes, such as production, packaging, and processing, likely
produce static electricity in a workplace.