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Calcium           sulfate
  120 years of research
Dr. Amir Kraitzer
Ph.D, MBA
“Simplicity is not an objective         in art,

but one   achieves simplicity   despite one's

self   by entering into the real sense
of things”
Constantine Brancusi




                            Brancusi - The Newborn in
                            the Museum of Modern Art,
                            New York
Agenda
History of Calcium sulfate
                   Bassanite
9,000 year old traces in Mesopotamia

5,000 year old remnants in ancient
Egyptian pyramids

1700‘s–Henry the 8th, king of France,
orders covering all wooden walls with
plaster
Calcium sulfate Applications

Constructions
Art
Agriculture
Food and Beverage
Cosmetics
                    19th century plasterwork from House
                    of Borujerdies in Kashan, Iran
Calcium sulfate in Medicine
        Pharmaceuticals
        Medical devices
           External Plaster casts
           Internal (Orthopedics, Dental, Spine,
            Osteoporosis, tumor, trauma)
Upper Right                                  Mirzayan et al. 2001
Arm (61F)




                Implantation   At 3 months         At 5 months
Agenda
Bone Healing Mechanisms
   Bone is the only tissue capable of regenerating itself
    completely
   The degree of regeneration depends on the
    mechanism of bone healing

Repair                              Regeneration
Formation of a regeneration is
        Bone new tissue        the preferred of tissue having
                                    Formation mechanism
different than original complete
        in terms of bone       bone similar structure andto
                                     healing leading
         higher volume of   new formed bone of original bone
                                    composition



     Composition:                       Composition:
     Graft                              High amount of New
     Voids                              Formed Bone
     Fibrotic tissue                    Blood vessels
     Low amount of New
     Formed Bone
Agenda
Bone graft requirements
(1) Osteoconductive
     Mechanical support for cell migration and differentiation
     Interconnected porous system to allow cell and protein infiltration

(2) Bioresorbable
(2) Osteoinductive
    Resorbs completely in the rate of new bone formation
    Contain GF offering stimulation towards osteoblastic differentiation
(3) Bioactive and encourage migration of osteoprogenitor cells
      Biologically recruit

(3) Osteogenic the cycle required for new bone formation
     Chemically activates

    Contains living cells within the graft to form new bone
Bioactive properties
   Platelets are a natural source
    of growth factors
   Platelet infiltration is allowed
    by the microporosity of the
    graft during wound healing
   A Bioactive graft would
    activate the platelets
   Activated platelets release GF
    such as PDGF, and BMPs
   These GFs stimulate bone
    formation and angiogenesis
Temporary Scaffolding Properties
Volume


 Graft resorption
            Week 12
     Woven Bone              Lamellar Bone
            Partial volume
            Pores (400 m) allow cell migration
            and angiogenesis

  First 4 weeks
  Entire volume
  Pores (100 m) allow growth
 Bone Growth
  factors infiltration         Week 20 further
                               Complete graft resorption


           4                    16           Time (weeks)
Slow Graft resorption
Volume


         Graft resorption



                   Bone Growth
50%

                            Mechanically interferes
                            bone formation
                            Reduce GF and cell
                            infiltration


         4                        16           Time (weeks)
Fast Graft resorption
Volume

         Graft resorption



50%

                            Reduce graft stability and
  Bone Growth               amount of new bone formed
                            Particle migration increase
                            inflammation



              4                   16          Time (weeks)
Ideal synthetic graft
      Totally replaced by natural bone




      Scaffolding properties
      • Resorb in a rate equivalent to bone growth
      • Micro and macro structure for GF infiltration
        and cell migration

      Bioactive properties
Agenda
Calcium Sulfate -Literature
                                           Peltier
                                        Alderman
     Peltier 1960 - Rapid healing and lack of significant host
                                              Bell
     response.                      Ebourg & biou                                       Scarano
                                             Shaffer & Apps                     Ricci  Horowitz
                                Hauptli                              Pecora  Silveira and Mazor
                    Ricci (2000)
                              Kovacevic – CS dissolution forms a Intini
                                                                    Strocchi
                    mineralised, HA-like latticework an
     Pecora (1997) - CS does not act simply asOrsini inert filler, but
                                                         Cotzee                 Kelly
     it play a role in osteogenesis
                          Nielscn                                 Sottosanti      Yu
                          Berner                                   MacNeill
    Coetzee (1980) – CS promotes osteogenic Wilkins
          Nystrom
          Petrova
                   Edburg
    activity, stimulating bone growth in contact with bone or
         Kofmann
                Nordmann                                        Cunningham
    periosteum
  Dreesman


Dreesman successfully treated tuberculous bone cavities using CS
  1892    1920s   1930s 1940s      1950s 1960s   1970s   1980s   1990s   2000s   2010
CS Material Properties
     CS composition
     • Dihydrate- CaSO4 · 2H2O
     • Hemihydrate- CaSO4 · 0.5H2O
     • Anhydrate- CaSO4


     Setting
     • Hemihydrate sets into Dihydrate in 15-20 Minutes
     • Slight exothermic reaction



     pH
     • 7.3




     Mechanical properties
     • 10 -20MPa
CS Resorption properties
Volume    Maintains scaffolding properties
          between 4–10 weeks


         Woven Bone            Lamellar Bone

                   Graft




 Bone Growth



               4                    10       Time (weeks)
CS Resorption mechanism
  CS dissolves by surface erosion forming
  hydroxyapatite bone like structure
                   HA
                                     HA

 CS
                   CS               CS




                                            time
 Three dissolution mechanisms:
  Dissolution by hydrolysis
  Enzymatic lysis by low pH
  Osteoclasts and osteoblasts
CS Resorption mechanism
                                   100μm Bar
 CS cement implanted in a rabbit
 2 weeks post implantation




   Apatite precipitate


      Rings of precipitated apatite are
      formed in morphology and
      composition similar to bone
CS Biological Properties
        Both material and its degradation products
        are biocompatible



        Cells are able to migrate over CS



        Prevents soft tissue in-growth


   Human osteoblast over CS in late stage of
   mitosisIncrease rates of vital bone growth
CS Promotes Bone growth



          Stage 1                Stage 2                 Stage 3
        Infiltration            Activation            Differentiation



Due to the              Calcium ions            These GF cause
hygroscopic nature      activate platelets to   angiogenesis and
of CS, platelets and    release GFs             osteogenic differentiation
GF infiltrate through   including PDGF and      from mesenchymal stem
its microstructure      BMPs                    cells
Calcium Sulfate in practice
     Calcium Sulfate       Calcium Sulfate
      Hemihydrate             Dihydrate




      Good handling          Has granular
                              properties
        Cementable
                           Non cementable
     Setting is retarded
     by proteins, blood
         and saliva

     Rapid resorption

       User sensitive
Sub- Optimal setting
Calcium sulfate Hemihydrate   Calcium sulfate Dihydrate
Crystallinity
and material properties

          Optimal setting


  Highly crystalline structure


     Good material properties
   Higher strength   Longer Resorption
Questions?

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Calcium sulfate bone grafts - 120 Years of Research

  • 1. Calcium sulfate 120 years of research Dr. Amir Kraitzer Ph.D, MBA
  • 2. “Simplicity is not an objective in art, but one achieves simplicity despite one's self by entering into the real sense of things” Constantine Brancusi Brancusi - The Newborn in the Museum of Modern Art, New York
  • 4. History of Calcium sulfate Bassanite 9,000 year old traces in Mesopotamia 5,000 year old remnants in ancient Egyptian pyramids 1700‘s–Henry the 8th, king of France, orders covering all wooden walls with plaster
  • 5. Calcium sulfate Applications Constructions Art Agriculture Food and Beverage Cosmetics 19th century plasterwork from House of Borujerdies in Kashan, Iran
  • 6. Calcium sulfate in Medicine  Pharmaceuticals  Medical devices  External Plaster casts  Internal (Orthopedics, Dental, Spine, Osteoporosis, tumor, trauma) Upper Right Mirzayan et al. 2001 Arm (61F) Implantation At 3 months At 5 months
  • 8. Bone Healing Mechanisms  Bone is the only tissue capable of regenerating itself completely  The degree of regeneration depends on the mechanism of bone healing Repair Regeneration Formation of a regeneration is Bone new tissue the preferred of tissue having Formation mechanism different than original complete in terms of bone bone similar structure andto healing leading higher volume of new formed bone of original bone composition Composition: Composition: Graft High amount of New Voids Formed Bone Fibrotic tissue Blood vessels Low amount of New Formed Bone
  • 10. Bone graft requirements (1) Osteoconductive  Mechanical support for cell migration and differentiation  Interconnected porous system to allow cell and protein infiltration (2) Bioresorbable (2) Osteoinductive  Resorbs completely in the rate of new bone formation  Contain GF offering stimulation towards osteoblastic differentiation (3) Bioactive and encourage migration of osteoprogenitor cells Biologically recruit (3) Osteogenic the cycle required for new bone formation Chemically activates  Contains living cells within the graft to form new bone
  • 11. Bioactive properties  Platelets are a natural source of growth factors  Platelet infiltration is allowed by the microporosity of the graft during wound healing  A Bioactive graft would activate the platelets  Activated platelets release GF such as PDGF, and BMPs  These GFs stimulate bone formation and angiogenesis
  • 12. Temporary Scaffolding Properties Volume Graft resorption Week 12 Woven Bone Lamellar Bone Partial volume Pores (400 m) allow cell migration and angiogenesis First 4 weeks Entire volume Pores (100 m) allow growth Bone Growth factors infiltration Week 20 further Complete graft resorption 4 16 Time (weeks)
  • 13. Slow Graft resorption Volume Graft resorption Bone Growth 50% Mechanically interferes bone formation Reduce GF and cell infiltration 4 16 Time (weeks)
  • 14. Fast Graft resorption Volume Graft resorption 50% Reduce graft stability and Bone Growth amount of new bone formed Particle migration increase inflammation 4 16 Time (weeks)
  • 15. Ideal synthetic graft Totally replaced by natural bone Scaffolding properties • Resorb in a rate equivalent to bone growth • Micro and macro structure for GF infiltration and cell migration Bioactive properties
  • 17. Calcium Sulfate -Literature Peltier Alderman Peltier 1960 - Rapid healing and lack of significant host Bell response. Ebourg & biou Scarano Shaffer & Apps Ricci Horowitz Hauptli Pecora Silveira and Mazor Ricci (2000) Kovacevic – CS dissolution forms a Intini Strocchi mineralised, HA-like latticework an Pecora (1997) - CS does not act simply asOrsini inert filler, but Cotzee Kelly it play a role in osteogenesis Nielscn Sottosanti Yu Berner MacNeill Coetzee (1980) – CS promotes osteogenic Wilkins Nystrom Petrova Edburg activity, stimulating bone growth in contact with bone or Kofmann Nordmann Cunningham periosteum Dreesman Dreesman successfully treated tuberculous bone cavities using CS 1892 1920s 1930s 1940s 1950s 1960s 1970s 1980s 1990s 2000s 2010
  • 18. CS Material Properties CS composition • Dihydrate- CaSO4 · 2H2O • Hemihydrate- CaSO4 · 0.5H2O • Anhydrate- CaSO4 Setting • Hemihydrate sets into Dihydrate in 15-20 Minutes • Slight exothermic reaction pH • 7.3 Mechanical properties • 10 -20MPa
  • 19. CS Resorption properties Volume Maintains scaffolding properties between 4–10 weeks Woven Bone Lamellar Bone Graft Bone Growth 4 10 Time (weeks)
  • 20. CS Resorption mechanism CS dissolves by surface erosion forming hydroxyapatite bone like structure HA HA CS CS CS time Three dissolution mechanisms:  Dissolution by hydrolysis  Enzymatic lysis by low pH  Osteoclasts and osteoblasts
  • 21. CS Resorption mechanism 100μm Bar CS cement implanted in a rabbit 2 weeks post implantation Apatite precipitate Rings of precipitated apatite are formed in morphology and composition similar to bone
  • 22. CS Biological Properties Both material and its degradation products are biocompatible Cells are able to migrate over CS Prevents soft tissue in-growth Human osteoblast over CS in late stage of mitosisIncrease rates of vital bone growth
  • 23. CS Promotes Bone growth Stage 1 Stage 2 Stage 3 Infiltration Activation Differentiation Due to the Calcium ions These GF cause hygroscopic nature activate platelets to angiogenesis and of CS, platelets and release GFs osteogenic differentiation GF infiltrate through including PDGF and from mesenchymal stem its microstructure BMPs cells
  • 24. Calcium Sulfate in practice Calcium Sulfate Calcium Sulfate Hemihydrate Dihydrate Good handling Has granular properties Cementable Non cementable Setting is retarded by proteins, blood and saliva Rapid resorption User sensitive
  • 25. Sub- Optimal setting Calcium sulfate Hemihydrate Calcium sulfate Dihydrate
  • 26. Crystallinity and material properties Optimal setting Highly crystalline structure Good material properties Higher strength Longer Resorption