A compact, cost-effective and high-performance driving assistance system. The Mid Range Radar Sensor, with its three Transmitter and four Receiver channels, operates in the 76-77 GHz frequency band that is standard for automotive radar applications. The front version works with an aperture angle of up to +/- 45 degrees and can detect objects up to 160 meters away. With a compact design (using fan-out RF components from Infineon), the system is easy to integrate into a vehicle’s body. The system integrates two electronic boards including Bosch, Freescale and STMicroelectronics circuits. The RF board is manufactured with an asymmetric structure using Hybrid PTFE/FR4 substrate and is equipped with planar antennas. Infineon 77GHZ SiGe Monolithic Microwave Integrated Circuits (MMIC) are used as High-Freqency transmitter and receiver.. The two RF dies are packaged is the last version of the eWLB, the Fan-Out Wafer level Package developed and manufactured by Infineon.

1. DISCLAIMER : System Plus Consulting provides cost studies based on its knowledge of the manufacturing and selling prices of electronic components and systems. The given values are realistic estimates which do not
bind System Plus Consulting nor the manufacturers quoted in the report. System Plus Consulting is in no case responsible for the consequences related to the use which is made of the contents of this report. The
quoted trademarks are property of their owners.
© 2015 by SYSTEM PLUS CONSULTING, all rights reserved.
Electronic Costing & Technology Experts
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October 2015 - Version 1 written by David LE GAC

2. Bosch – MRR1Plus Radar Sensor
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1. Overview/Introduction 3
– Executive Summary
– Company Profile : Bosch
– MRR Sensors Main Features
– Reverse Costing Methodology
2. Physical Analysis 9
 Global view of the Radar
 Views and Dimensions of the Radar
 Radar Teardown
 Power Management Board
• PM Board – Top Side – Global View
• PM Board – Top Side – High Definition Photo
• PM Board – Top Side – Markings
• PM Board – Top Side – Components Markings
• PM Board – Top Side – Components Identification
• PM Board – Bottom Side – Global View
• PM Board – Bottom Side – High Definition Photo
• PM Board – Bottom Side – Components Identification
 RF Board
• RF Board – Top Side – Global View
• RF Board– Top Side – High Definition Photo
• RF Board– Top Side – Components Markings
• RF Board– Top Side – Components Identification
• Electronic Board – Bottom Side – Global View
• Electronic Board – Bottom Side – High Definition Photo
• Electronic Board – Bottom Side – Components Markings
• Electronic Board – Bottom Side – Components Identification
 RRN7745P Package
 RRN7745P Die
 RTN7735P Package
 RTN7735P Die
3. Cost Analysis 34
– Estimation of the cost of the PCBs
– Estimation of the Cost of the Freescale SC667226MMMA
– Estimation of the Cost of the STMicroelectronics A267BB
– Estimation of the Cost of the Bosch 510BC
– Estimation of the Cost of the Plastic Parts
– BOM Cost - Power Management Board
– BOM Cost - RF Board
– BOM Cost - Housing
– Material Cost Breakdown
– Accessing the Added Value (AV) cost
– Power Management Board Manufacturing Flow
– Details of the Power Management Board AV Cost
– RF Board Manufacturing Flow
– Details of the RF Board AV Cost
– Details of the Housing Assembly AV Cost
– Added Value Cost Breakdown
– Manufacturing Cost Breakdown
4. Estimated Price Analysis 77
– Estimation of the Manufacturing Price
Contact 80

3. Bosch – MRR1Plus Radar Sensor
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This Reverse Costing analysis has been conducted in several phases :
• The initialization of the analysis
Pictures of the elements to be studied.
Identification of the components.
• Description of the material in the “SYScost+” software
Creation of an “estimation project” of the studied board with SYScost+software.
Construction of the Bill of Material (BOM).
• Assessing the material
Searching for the price of each reference among distributors and manufacturers.
Assessing the cost of the PCB and of the unaccounted references (unknown by distributors)
The BOM is valued with SYScost+ : price simulation according to the requested quantities.
• Assessing the assembling and test phases
Assembly and test lines are modeled with the SYScost+ software.
The assembly and tests costs are estimated.
• Production cost & selling price
Estimation of the production cost & selling price.
• Report
A report is edited.
SYScost+©, is a software tool developed by SYSTEM PLUS CONSULTING to calculate the cost of electronic boards. More
information on the software can be found at www.systemplus.fr.

4. Bosch – MRR1Plus Radar Sensor
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Global views of the Radar.
Total Weight: 200g
Housing
Top Cover
Bottom Cover

5. Bosch – MRR1Plus Radar Sensor
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6. Bosch – MRR1Plus Radar Sensor
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7. Bosch – MRR1Plus Radar Sensor
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8. Bosch – MRR1Plus Radar Sensor
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9. Bosch – MRR1Plus Radar Sensor
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10. Bosch – MRR1Plus Radar Sensor
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11. Bosch – MRR1Plus Radar Sensor
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12. Bosch – MRR1Plus Radar Sensor
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13. Bosch – MRR1Plus Radar Sensor
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14. Bosch – MRR1Plus Radar Sensor
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15. Bosch – MRR1Plus Radar Sensor
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16. Bosch – MRR1Plus Radar Sensor
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© 2015 by SYSTEM PLUS CONSULTING, all rights reserved.
• The Reverse costing analysis represents the best cost/price evaluation given the publically
available data, completed with industry expert estimates.
• These results are open for discussion. We can re-evaluate this system with your information.
Please contact us:
• Consulting and Specific Analysis
– North America: Steve LaFerriere, Director of Northern America Business Development, Yole Inc.
Email: laferriere@yole.fr
– Japan: Yutaka Katano, General Manager, Yole Japan & President, Yole K.K.
Email: katano@yole.fr
– RoW: Jean-Christophe Eloy, President & CEO, Yole Développement
Email: eloy@yole.fr
• Report business
– North America: Steve LaFerriere, Director of Northern America Business Development, Yole Inc.
Email: laferriere@yole.fr
– Europe: David Jourdan, Headquarter Sales Coordination & Customer Service
Email: jourdan@yole.fr
– Japan & Asia: Takashi Onozawa, Sales Asia & General Manager, Yole K.K.
Email: onozawa@yole.fr
– Korea: Hailey Yang, Business Development Manager, Korean Office
Email: yang@yole.fr
• Financial services
– Jean-Christophe Eloy, CEO & President
Email: eloy@yole.fr
• General
– Email: info@yole.fr