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INTRODUCTION: ALGAE
INTRODUCTION: ALGAE USES
INTRODUCTION: ALGAE OIL PRODUCTION
ALGAL BIODIESEL
PROCESS FLOW DIAGRAM
BIOREACTOR 
• Growing algae can be relatively simple. 
• Needs of algae for ideal growth: 
• Water in which to grow 
• CO2 as a carbon source 
• Nitrogen/Phosphorous/Sugar nutrient mixture 
• Lots and lots of sunlight
POPULAR TYPES OF BIOREACTORS 
• Open Pond 
• Advantages: Low overhead, make large amounts 
• Disadvantages: Susceptible to weather changes, need large 
pieces of land 
• Closed Tank Reactors 
• Advantages: Can collect algae every day, grown in ideal conditions 
• Disadvantages: More expensive than open pond 
• Current Innovations 
• Vertical Reactors 
• OMEGA
OMEGA 
• Offshore Membrane Enclosures for Growing Algae 
• Use wastewater for nutrient 
• Use CO2 emissions from factories
EXTRACTION 
• Extraction of oils and extraction of solvents are separate processes 
within the making of biodiesel from algal oil– focus is on oil extraction 
• Final step in the processing of algae for use in biodiesel production 
• Algal oil can be extracted either physically, chemically or both. An 
expeller/press can be used to physically extract algal oil 
• Can also be extracted by enzymatic extraction (enzymes degrade cell 
walls) or osmotic shock (rupturing of cells in solution) 
• The green waste left over from the algae oil extraction can be used to 
produce butanol or methane
MECHANICAL METHODS OF EXTRACTION 
• Expression/Expeller press 
• Ultrasonic-assisted extraction 
• Disadvantage: requires drying the algae, which is energy intensive
CHEMICAL METHODS 
• Hexane Solvent Method 
• Soxhlet extraction 
• Supercritical fluid Extraction 
• Disadvantage of solvents: potential safety and health issues 
• Disadvantage of supercritical extraction: Supercritical extraction 
requires high pressure equipment that is both expensive and energy 
intensive
SINGLE STEP EXTRACTION 
• No chemicals needed, reasonable machinery costs
PATENT: METHOD FOR EXTRACTING WET ALGAE 
OIL 
(1)mixing wet algal mud of oil-producing microalgae with an organic 
solvent unmixable with water, adding a obtained mixture into a 
pressure-proof reaction kettle, sealing the reaction kettle, and starting 
reaction after reaching reaction temperature which refers to be above 
an azeotropic point of the organic solvent and water 
(2), discharging after reaction is finished, respectively collecting upper-layer 
mixed oil phase and lower-layer water slag phase, removing a 
solvent from the upper-layer mixed oil phase, and obtaining crude oil. 
Microalgae mud high in water content is directly utilized as a raw material, 
and algae cell drying and dehydrating are not needed, so that drying 
energy consumption is saved; a solvent is used in the process of 
extraction, so that consumption of the extraction solvent is small, 
easiness in recovery and separation is realized, and recovery and 
separation cost is lowered.
TRANSESTERIFICATION 
• Transestrification is the process 
of converting algal oils to fatty 
acid methyl esters (biodiesel) 
• Accomplished through 
encouraging the reaction 
between triglycerides and an 
alcohol via introduction of a 
catalyst or enzyme 
• Produces glycerol as byproduct 
• What is needed: 
• An alcohol 
• A catalyst or enzyme
COMMON ALCOHOLS IN TRANSESTRIFICATION 
Methanol 
• Advantages 
• Cheap 
• Predictable reactions 
Disadvantage: 
• Very toxic 
• Slow reaction 
Ethanol 
• Advantage 
• Less toxic than methanol 
• Disadvantages 
• More expensive 
• Less predictable reactions
CATALYSTS 
Acidic Catalysts 
• Advantages: 
• Cheap – production from low 
cost feedstock 
• Predictable reaction 
• Minimally effected by 
presence of free fatty acids 
• Disadvantages: 
• Toxic solvent 
• Corrosive 
• Longer conversion time 
Basic Catalysts 
• Advantages: 
• Fast conversion time 
• Less corrosive 
• Low operation 
temperatures 
• Disadvantages: 
• Can not have water 
present 
• Requires post 
treatment catalyst 
removal from biodiesel
CATALYST VS ENZYMATIC CONVERSION 
Enzymatic Conversion 
• Method of non-chemical transestrification 
• Uses enzymes such as lipases 
Advantages: 
• Reduces energy required for process 
• Easier to remove glycerol 
• Eliminates the need for removal of alkaline catalysts from 
product 
• Attractive environmentally 
• Recycling of enzyme possible through enzyme immobilization 
Disadvantages: 
• High price of enzymatic catalysts 
• Short operational life of enzymes due to excess methanol 
and glycerol 
• Temperature and solvent tolerance needs investigation
PATENT AND SUGGESTED PROCEDURE 
“TRANSESTRIFICATION OF ALGAL FATTY ACIDS USING DIMETHYL 
CARBONATE FOR PRODUCTION OF BIODIESEL” 
Using dimethyl carbonate (DMC) instead of 
methanol or ethanol 
• Pros: 
• No glycerol produced as a byproduct 
• An eco-friendly solvent 
• Algal lipid mixes better due to 
hydrophobic qualities 
• Also applicable to algal lipid extraction 
Overall, offers a faster and more eco-friendly 
method of biodiesel transestrification to 
produce biodiesel
DISTILLATION 
• During the distillation, 
methanol and glycerol and 
other co-products of biofuel 
production are purified into 
usable forms 
• Distillation occurs towards the 
end of the biofuels production 
process 
• In the distillation column, 
methanol is separated and 
recovered from the FAME 
through the overhead of the 
column as a vapor 
• Biodiesel is separated from 
glycerol through the overhead 
as a vapor and the glycerol is 
collected through the bottom 
for commercial use
DISTILLATION PROS AND CONS 
PROS 
• Extremely 
common and 
well 
understood 
• Effective 
• Used by 
almost 
everyone 
CONS 
• Extremely 
energy 
intensive 
• 50% of 
operation 
costs 
• Foaming
PATENT: REFINING METHOD OF BIODIESEL 
(1) Send biodiesel crude to an alcohol recovery tower to 
obtain monohydric alcohols from the top and biodiesel 
crude from the bottom via distillation 
(2) Send crude ester to an ester distillation to obtain 
biodiesel from the top and obtain crude ester from bottom 
• By coupling the heat of the alcohol recovery tower and 
heat of the ester distillation tower, which greatly reduces 
the amount of heating and cooling which brings the cost 
down dramatically.
CONCLUSIONS 
• Bioreactor 
• OMEGA design 
• Can combine bioreactors with other environmental practices 
• Extraction process must consider efficiency and costs- 
• Combination of chemical and mechanical best option 
• Transestrification 
• Choice of alcohol and catalyst are important factors in reaction 
• Selected pathway: 
• Dimethyl carbonate for transestrification paired with enzymatic 
conversion in replacement of traditional catalysts 
• Distillation 
• Separate glycerol and methanol out from biodiesel in the most economical 
way possible (minimal heating and cooling)
REFERENCES 
• http://download.springer.com/static/pdf/669/art%253A10.1007%252Fs10098-009-0215- 
6.pdf?auth66=1397675947_7f5a72a31d7c98e63f7e8aef6db0bd97&ext=.pdf 
• http://kayjayr-akshay.blogspot.com/2011/09/algae-green-fuel-of-future.html 
• http://link.springer.com/article/10.1007/s10098-009-0215-6#page-1 
• http://www.algaebiodieselinfo.com/tag/algae-biodiesel/ 
• http://www.oilgae.com/algae/oil/extract/extract.html 
• http://theenergycollective.com/dgreenblogger/201636/big-biofuel-news-klm-kior-sapphire 
• http://worldwide.espacenet.com/publicationDetails/biblio?DB=worldwide.espacenet.com&II=2&ND=3&adjacent=true&locale 
=en_EP&FT=D&date=20131204&CC=CN&NR=103421600A&KC=A 
• http://worldwide.espacenet.com/publicationDetails/biblio?CC=KR&NR=20130088938A&KC=A&FT=D&ND=4&date=20130809 
&DB=worldwide.espacenet.com&locale=en_EP 
• http://www.wpi.edu/Pubs/E-project/Available/E-project-030812-123657/unrestricted/Report_3.2.pdf 
• http://ntl.bts.gov/lib/45000/45900/45950/KLK768_N12-10.pdf 
• https://kb.osu.edu/dspace/bitstream/handle/1811/5981/Modeling_and_Simulation_of_the_Algae_to_Biodiesel_Fuel_Cycle- 
• http://download.springer.com/static/pdf/669/art%253A10.1007%252Fs10098-009-0215- 
6.pdf?auth66=1397675947_7f5a72a31d7c98e63f7e8aef6db0bd97&ext=.pdf 
• http://lorien.ncl.ac.uk/ming/distil/distil0.htm 
• http://worldwide.espacenet.com/publicationDetails/biblio?DB=worldwide.espacenet.com&II=7&ND=3&adjacent=true&locale 
=en_EP&FT=D&date=20140115&CC=CN&NR=103509583A&KC=A 
• http://www.sciencedirect.com/science/article/pii/S0306261911000778 
•

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Biodiesel from algal oils

  • 1.
  • 7. BIOREACTOR • Growing algae can be relatively simple. • Needs of algae for ideal growth: • Water in which to grow • CO2 as a carbon source • Nitrogen/Phosphorous/Sugar nutrient mixture • Lots and lots of sunlight
  • 8. POPULAR TYPES OF BIOREACTORS • Open Pond • Advantages: Low overhead, make large amounts • Disadvantages: Susceptible to weather changes, need large pieces of land • Closed Tank Reactors • Advantages: Can collect algae every day, grown in ideal conditions • Disadvantages: More expensive than open pond • Current Innovations • Vertical Reactors • OMEGA
  • 9. OMEGA • Offshore Membrane Enclosures for Growing Algae • Use wastewater for nutrient • Use CO2 emissions from factories
  • 10. EXTRACTION • Extraction of oils and extraction of solvents are separate processes within the making of biodiesel from algal oil– focus is on oil extraction • Final step in the processing of algae for use in biodiesel production • Algal oil can be extracted either physically, chemically or both. An expeller/press can be used to physically extract algal oil • Can also be extracted by enzymatic extraction (enzymes degrade cell walls) or osmotic shock (rupturing of cells in solution) • The green waste left over from the algae oil extraction can be used to produce butanol or methane
  • 11. MECHANICAL METHODS OF EXTRACTION • Expression/Expeller press • Ultrasonic-assisted extraction • Disadvantage: requires drying the algae, which is energy intensive
  • 12. CHEMICAL METHODS • Hexane Solvent Method • Soxhlet extraction • Supercritical fluid Extraction • Disadvantage of solvents: potential safety and health issues • Disadvantage of supercritical extraction: Supercritical extraction requires high pressure equipment that is both expensive and energy intensive
  • 13. SINGLE STEP EXTRACTION • No chemicals needed, reasonable machinery costs
  • 14. PATENT: METHOD FOR EXTRACTING WET ALGAE OIL (1)mixing wet algal mud of oil-producing microalgae with an organic solvent unmixable with water, adding a obtained mixture into a pressure-proof reaction kettle, sealing the reaction kettle, and starting reaction after reaching reaction temperature which refers to be above an azeotropic point of the organic solvent and water (2), discharging after reaction is finished, respectively collecting upper-layer mixed oil phase and lower-layer water slag phase, removing a solvent from the upper-layer mixed oil phase, and obtaining crude oil. Microalgae mud high in water content is directly utilized as a raw material, and algae cell drying and dehydrating are not needed, so that drying energy consumption is saved; a solvent is used in the process of extraction, so that consumption of the extraction solvent is small, easiness in recovery and separation is realized, and recovery and separation cost is lowered.
  • 15. TRANSESTERIFICATION • Transestrification is the process of converting algal oils to fatty acid methyl esters (biodiesel) • Accomplished through encouraging the reaction between triglycerides and an alcohol via introduction of a catalyst or enzyme • Produces glycerol as byproduct • What is needed: • An alcohol • A catalyst or enzyme
  • 16. COMMON ALCOHOLS IN TRANSESTRIFICATION Methanol • Advantages • Cheap • Predictable reactions Disadvantage: • Very toxic • Slow reaction Ethanol • Advantage • Less toxic than methanol • Disadvantages • More expensive • Less predictable reactions
  • 17. CATALYSTS Acidic Catalysts • Advantages: • Cheap – production from low cost feedstock • Predictable reaction • Minimally effected by presence of free fatty acids • Disadvantages: • Toxic solvent • Corrosive • Longer conversion time Basic Catalysts • Advantages: • Fast conversion time • Less corrosive • Low operation temperatures • Disadvantages: • Can not have water present • Requires post treatment catalyst removal from biodiesel
  • 18. CATALYST VS ENZYMATIC CONVERSION Enzymatic Conversion • Method of non-chemical transestrification • Uses enzymes such as lipases Advantages: • Reduces energy required for process • Easier to remove glycerol • Eliminates the need for removal of alkaline catalysts from product • Attractive environmentally • Recycling of enzyme possible through enzyme immobilization Disadvantages: • High price of enzymatic catalysts • Short operational life of enzymes due to excess methanol and glycerol • Temperature and solvent tolerance needs investigation
  • 19. PATENT AND SUGGESTED PROCEDURE “TRANSESTRIFICATION OF ALGAL FATTY ACIDS USING DIMETHYL CARBONATE FOR PRODUCTION OF BIODIESEL” Using dimethyl carbonate (DMC) instead of methanol or ethanol • Pros: • No glycerol produced as a byproduct • An eco-friendly solvent • Algal lipid mixes better due to hydrophobic qualities • Also applicable to algal lipid extraction Overall, offers a faster and more eco-friendly method of biodiesel transestrification to produce biodiesel
  • 20. DISTILLATION • During the distillation, methanol and glycerol and other co-products of biofuel production are purified into usable forms • Distillation occurs towards the end of the biofuels production process • In the distillation column, methanol is separated and recovered from the FAME through the overhead of the column as a vapor • Biodiesel is separated from glycerol through the overhead as a vapor and the glycerol is collected through the bottom for commercial use
  • 21. DISTILLATION PROS AND CONS PROS • Extremely common and well understood • Effective • Used by almost everyone CONS • Extremely energy intensive • 50% of operation costs • Foaming
  • 22. PATENT: REFINING METHOD OF BIODIESEL (1) Send biodiesel crude to an alcohol recovery tower to obtain monohydric alcohols from the top and biodiesel crude from the bottom via distillation (2) Send crude ester to an ester distillation to obtain biodiesel from the top and obtain crude ester from bottom • By coupling the heat of the alcohol recovery tower and heat of the ester distillation tower, which greatly reduces the amount of heating and cooling which brings the cost down dramatically.
  • 23. CONCLUSIONS • Bioreactor • OMEGA design • Can combine bioreactors with other environmental practices • Extraction process must consider efficiency and costs- • Combination of chemical and mechanical best option • Transestrification • Choice of alcohol and catalyst are important factors in reaction • Selected pathway: • Dimethyl carbonate for transestrification paired with enzymatic conversion in replacement of traditional catalysts • Distillation • Separate glycerol and methanol out from biodiesel in the most economical way possible (minimal heating and cooling)
  • 24. REFERENCES • http://download.springer.com/static/pdf/669/art%253A10.1007%252Fs10098-009-0215- 6.pdf?auth66=1397675947_7f5a72a31d7c98e63f7e8aef6db0bd97&ext=.pdf • http://kayjayr-akshay.blogspot.com/2011/09/algae-green-fuel-of-future.html • http://link.springer.com/article/10.1007/s10098-009-0215-6#page-1 • http://www.algaebiodieselinfo.com/tag/algae-biodiesel/ • http://www.oilgae.com/algae/oil/extract/extract.html • http://theenergycollective.com/dgreenblogger/201636/big-biofuel-news-klm-kior-sapphire • http://worldwide.espacenet.com/publicationDetails/biblio?DB=worldwide.espacenet.com&II=2&ND=3&adjacent=true&locale =en_EP&FT=D&date=20131204&CC=CN&NR=103421600A&KC=A • http://worldwide.espacenet.com/publicationDetails/biblio?CC=KR&NR=20130088938A&KC=A&FT=D&ND=4&date=20130809 &DB=worldwide.espacenet.com&locale=en_EP • http://www.wpi.edu/Pubs/E-project/Available/E-project-030812-123657/unrestricted/Report_3.2.pdf • http://ntl.bts.gov/lib/45000/45900/45950/KLK768_N12-10.pdf • https://kb.osu.edu/dspace/bitstream/handle/1811/5981/Modeling_and_Simulation_of_the_Algae_to_Biodiesel_Fuel_Cycle- • http://download.springer.com/static/pdf/669/art%253A10.1007%252Fs10098-009-0215- 6.pdf?auth66=1397675947_7f5a72a31d7c98e63f7e8aef6db0bd97&ext=.pdf • http://lorien.ncl.ac.uk/ming/distil/distil0.htm • http://worldwide.espacenet.com/publicationDetails/biblio?DB=worldwide.espacenet.com&II=7&ND=3&adjacent=true&locale =en_EP&FT=D&date=20140115&CC=CN&NR=103509583A&KC=A • http://www.sciencedirect.com/science/article/pii/S0306261911000778 •

Editor's Notes

  1. caitlyn
  2. shannen
  3. Kelly
  4. Robert
  5. Caitlyn