www.chamunda.in
www.chamunda.in
Empowered
by Intelligence,
Driven by care
Chamunda DUO PRESS (Double Rotary) is
developedtomeettheR&Dorproductionsectorin
the Tableting zone of the pharmaceutical industry.
The aesthetic look and innovative compact design
built on the principles of latest tablet technology
further supports the consistency of the machine.
This machinecomes with the variant tooling such as
“D”, “B”, “D + B” and “D + B + BB” to meet the
customizerequirements.
SALIENT FEATURES
Ø Contact parts in SS 316
Ø Central Drive System
Ø Three piece turret with SS 316 Die Plate and lower punch wiper seal
Ø Main motor with ACVFD
Ø Adjustable Upper punch penetration
Ø Tablet compression zone with transparent enclosures and safety interlocking system.
Ø Gravity feeding system
Ø Inside controls for weight and tablet thickness adjustment
Ø Manually Overload Pressure Release Arrangement
Ø Dust Nozzle with Clamp
Ø Emergency Stop.
Ø Anti-vibration mount for vibration absorption
Ø Inching
Ø Anti-Reverse Protection
Ø Power supply 3 phase / 415V AC / 50 Hz
www.chamunda.in
OPTIONAL FEATURES
Ø All contact parts made of SS316 L.
Ø Turret with Electroless nickel plating.
Ø Force feeder attachment.
Ø Bi-Layer attachment
Ø Pneumatic sampling arrangement for 1st layer.
Ø Please refer technical specs. attached for the Bi-Layer
Ø 11 Stn. “B” Tooling.
Ø 10 Stn. Combination tooling (5D + 5B).
Ø 9 Stn. Multi tooling (3D + 3B + 3BB).
Ø Hydro pneumatic power pack system for safety of machine and tooling against overload condition.
Ø Powder Level Sensor.
Ø Flame proof enclosures
Ø PLC controls with colour touch screen HMI.
Ø PLC controls with 21CFR part 11 Compliance
Ø Fully Automatic machine with SCADA system
Ø Validation Documents DQ / IQ / OQ
TECHNICAL SPECIFICATIONS
MODEL CPMDUO - 10DB 'D' & 'B' TOOLING
. No. Of Station 5 + 5 = 10
Tooling 5D / 5B TOOLING
Max. Compression Force (Tons) 50 kN / 5 Tons
Turret Speed (rpm) - Thru ACVFD 10 to 40
Output Tablets/ Hour 24,000
Max. Tablets Dia. (mm) 23 For “D” Tooling 16 For “B” Tooling
Max. Depth Of Fill (mm) 17
Feeding System Gravity Feed
Hopper Capacity 5 liters
Upper Punch Penetration (mm) 3 to 6 mm
Main Electric Motor 2 HP, 1440 RPM, 3 Phase, AC
Electric Supply 1.5 kW, 415 VAC, 50 Hz, 3 Ph.
Overall Dimensions (mm) L x W x H (Approx.) 700 x 500 x 1650
TECHNICAL SPECIFICATIONS FOR BI-LAYER ATTACHMENT (OPTIONAL)
MODEL CPMDUO - 10DB 'D' & 'B' TOOLING
No. Of Station 5 + 5 = 10
Tooling 5D / 5B TOOLING
st
1 Layer Compression Force (Tons) 50 kN / 5 Tons
nd
2 Layer Compression Force (Tons) 50 kN / 5 Tons
Turret Speed (rpm) - Thru ACVFD 10 to 30
Output Tablets/ Hour 9000
Max. Tablets Dia. (mm) 23 For “D” Tooling 16 For “B” Tooling
st
Max. Depth Of Fill 1 Layer (mm) 10
nd
Max. Depth Of Fill 2 Layer (mm) 17
Feeding System Gravity Feed
Hopper Capacity 5 liters
st
Upper Punch Penetration 1 Layer (mm) 3 to 6 mm
nd
Upper Punch Penetration 2 Layer (mm) 3 to 6 mm
st
1 Layer Sampling By pneumatic
Main Electric Motor 2 HP, 1440 RPM, 3 Phase, AC
Electric Supply 1.5 kW, 415 V, AC, 50 Hz, 3 Ph.
Overall Dimensions (mm) L x W x H (Approx.) 700 x 500 x 1650
Charging Height (mm) 1650
Discharge Height (mm) 950
www.chamunda.in
MACHINEDESCRIPTION
Ø The turret is driven centrally by a motor and reduction gear box. The turret speed is adjusted by A.C.
frequencydrive.
Ø Thematerialisfeedtofeedframe/gravityfeederfromthecharginghopper.
Ø Allthecamprofilesaremadeofalloysteels,hardenedandgroundtopreventrusting.
Ø The upper and lower pressure roll assembly is easy to dismantle for cleaning and operator safety are
givendueattentioninthemachinedesign.
Ø Themachinehassomeimportantfeaturesmentionedbelowwithbriefexplanationsrespectively
CONSTRUCTION
Machine construction is of rugged design with turret made of highly ductile SG Iron casting. Feed frame is
made of very rigid gun metal with sufficient height to avoid spillover of powder. Turret rotates on needle
roller thrust bearing, which is immersed in oil for frictionless rotation. Specially designed 3 piece turret with
die plate of SS 316 can be provided to meet cGMP requirements and to increase the strength of die table
betweentwoconsecutivediepockets.
DRIVEARRANGEMENT
The main drive consists of a variable frequency AC Drive coupled with an AC motor within combination with
a precision worm reduction gear transmission The main motor and drive have been rated to permit the.
start of the machine at any speed under maximum load without any complications. Electrical and
mechanicalsafetydevicesareinstalled.
UPPER PUNCH PENETRATION
Ø This allows selection of the position within the die where the tablet is compressed & is measured from
thedietopfacetotheloweredgeoftheupperpunchtip.
Ø Theamountofpunchentryisvariedby,rotatingthearmformainpenetrationmachinerear.Thereading
onarmindicatestheupperpunchentryatmaincompression.Thepenetrationrangeisfrom3to6mm.
Ø It is usual for the setting to be predetermined before commencement of marking tablets, although the
settingcanbealteredlater.
www.chamunda.in

Bilayer Tablet Press

  • 1.
    www.chamunda.in www.chamunda.in Empowered by Intelligence, Driven bycare Chamunda DUO PRESS (Double Rotary) is developedtomeettheR&Dorproductionsectorin the Tableting zone of the pharmaceutical industry. The aesthetic look and innovative compact design built on the principles of latest tablet technology further supports the consistency of the machine. This machinecomes with the variant tooling such as “D”, “B”, “D + B” and “D + B + BB” to meet the customizerequirements. SALIENT FEATURES Ø Contact parts in SS 316 Ø Central Drive System Ø Three piece turret with SS 316 Die Plate and lower punch wiper seal Ø Main motor with ACVFD Ø Adjustable Upper punch penetration Ø Tablet compression zone with transparent enclosures and safety interlocking system. Ø Gravity feeding system Ø Inside controls for weight and tablet thickness adjustment Ø Manually Overload Pressure Release Arrangement Ø Dust Nozzle with Clamp Ø Emergency Stop. Ø Anti-vibration mount for vibration absorption Ø Inching Ø Anti-Reverse Protection Ø Power supply 3 phase / 415V AC / 50 Hz
  • 2.
    www.chamunda.in OPTIONAL FEATURES Ø Allcontact parts made of SS316 L. Ø Turret with Electroless nickel plating. Ø Force feeder attachment. Ø Bi-Layer attachment Ø Pneumatic sampling arrangement for 1st layer. Ø Please refer technical specs. attached for the Bi-Layer Ø 11 Stn. “B” Tooling. Ø 10 Stn. Combination tooling (5D + 5B). Ø 9 Stn. Multi tooling (3D + 3B + 3BB). Ø Hydro pneumatic power pack system for safety of machine and tooling against overload condition. Ø Powder Level Sensor. Ø Flame proof enclosures Ø PLC controls with colour touch screen HMI. Ø PLC controls with 21CFR part 11 Compliance Ø Fully Automatic machine with SCADA system Ø Validation Documents DQ / IQ / OQ TECHNICAL SPECIFICATIONS MODEL CPMDUO - 10DB 'D' & 'B' TOOLING . No. Of Station 5 + 5 = 10 Tooling 5D / 5B TOOLING Max. Compression Force (Tons) 50 kN / 5 Tons Turret Speed (rpm) - Thru ACVFD 10 to 40 Output Tablets/ Hour 24,000 Max. Tablets Dia. (mm) 23 For “D” Tooling 16 For “B” Tooling Max. Depth Of Fill (mm) 17 Feeding System Gravity Feed Hopper Capacity 5 liters Upper Punch Penetration (mm) 3 to 6 mm Main Electric Motor 2 HP, 1440 RPM, 3 Phase, AC Electric Supply 1.5 kW, 415 VAC, 50 Hz, 3 Ph. Overall Dimensions (mm) L x W x H (Approx.) 700 x 500 x 1650
  • 3.
    TECHNICAL SPECIFICATIONS FORBI-LAYER ATTACHMENT (OPTIONAL) MODEL CPMDUO - 10DB 'D' & 'B' TOOLING No. Of Station 5 + 5 = 10 Tooling 5D / 5B TOOLING st 1 Layer Compression Force (Tons) 50 kN / 5 Tons nd 2 Layer Compression Force (Tons) 50 kN / 5 Tons Turret Speed (rpm) - Thru ACVFD 10 to 30 Output Tablets/ Hour 9000 Max. Tablets Dia. (mm) 23 For “D” Tooling 16 For “B” Tooling st Max. Depth Of Fill 1 Layer (mm) 10 nd Max. Depth Of Fill 2 Layer (mm) 17 Feeding System Gravity Feed Hopper Capacity 5 liters st Upper Punch Penetration 1 Layer (mm) 3 to 6 mm nd Upper Punch Penetration 2 Layer (mm) 3 to 6 mm st 1 Layer Sampling By pneumatic Main Electric Motor 2 HP, 1440 RPM, 3 Phase, AC Electric Supply 1.5 kW, 415 V, AC, 50 Hz, 3 Ph. Overall Dimensions (mm) L x W x H (Approx.) 700 x 500 x 1650 Charging Height (mm) 1650 Discharge Height (mm) 950 www.chamunda.in
  • 4.
    MACHINEDESCRIPTION Ø The turretis driven centrally by a motor and reduction gear box. The turret speed is adjusted by A.C. frequencydrive. Ø Thematerialisfeedtofeedframe/gravityfeederfromthecharginghopper. Ø Allthecamprofilesaremadeofalloysteels,hardenedandgroundtopreventrusting. Ø The upper and lower pressure roll assembly is easy to dismantle for cleaning and operator safety are givendueattentioninthemachinedesign. Ø Themachinehassomeimportantfeaturesmentionedbelowwithbriefexplanationsrespectively CONSTRUCTION Machine construction is of rugged design with turret made of highly ductile SG Iron casting. Feed frame is made of very rigid gun metal with sufficient height to avoid spillover of powder. Turret rotates on needle roller thrust bearing, which is immersed in oil for frictionless rotation. Specially designed 3 piece turret with die plate of SS 316 can be provided to meet cGMP requirements and to increase the strength of die table betweentwoconsecutivediepockets. DRIVEARRANGEMENT The main drive consists of a variable frequency AC Drive coupled with an AC motor within combination with a precision worm reduction gear transmission The main motor and drive have been rated to permit the. start of the machine at any speed under maximum load without any complications. Electrical and mechanicalsafetydevicesareinstalled. UPPER PUNCH PENETRATION Ø This allows selection of the position within the die where the tablet is compressed & is measured from thedietopfacetotheloweredgeoftheupperpunchtip. Ø Theamountofpunchentryisvariedby,rotatingthearmformainpenetrationmachinerear.Thereading onarmindicatestheupperpunchentryatmaincompression.Thepenetrationrangeisfrom3to6mm. Ø It is usual for the setting to be predetermined before commencement of marking tablets, although the settingcanbealteredlater. www.chamunda.in